Syringe processing device

By designing a syringe processing device, the separation of the needle from the syringe and the discharge of waste liquid are automated, solving the safety risks and low efficiency problems caused by manual separation, and realizing safe and efficient syringe processing.

CN223969341UActive Publication Date: 2026-03-06FOCUSED PHOTONICS +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In existing technologies, separating the syringe needle from the syringe barrel requires manual operation, which poses problems such as high safety risks, low efficiency, and high potential risks.

Method used

A syringe processing device was designed, comprising a clamping unit, a driving unit, and a shearing unit, which automatically separates the needle from the syringe and discharges waste liquid, and uses multiple recycling bins to collect the needle and syringe respectively.

Benefits of technology

It improves operational safety, increases processing efficiency, reduces the potential risk of illegal reuse, and ensures the safe destruction of syringes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of medical instruments, and particularly relates to an injector processing device which comprises a needle head, a needle cylinder and a piston rod. The injector processing device is characterized in that a clamping unit is pushed by a first driving unit to clamp or loosen a needle cylinder of an injector; the second driving unit is used for driving the piston rod to move downwards in the needle cylinder; the shearing unit is used for shearing the injector, so that a needle head is separated from a needle cylinder; and under the pushing of the third driving unit, all the recycling barrels are sequentially located on the lower side of the injector. The device has the advantages of safety, automation and the like, and is applied to recovery treatment of medical syringes.
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Description

Technical Field

[0001] This utility model relates to the field of medical devices, and in particular to a syringe handling device. Background Technology

[0002] After using a syringe, healthcare professionals must separate the syringe needle from the syringe barrel and place them in separate medical waste containers.

[0003] Currently, the separation of the needle and syringe is done manually, which brings many problems, such as:

[0004] 1. High safety risks: Since separating the syringe needle from the syringe barrel requires a large force, operators may face risks such as injection splashing, glove tearing and viral infection during separation, and injection fluid may remain inside the syringe.

[0005] 2. Low efficiency: The syringe needle is too tightly fixed to the syringe barrel, making it difficult for the operator to separate them.

[0006] 3. High potential risks: The separated syringe needle and syringe barrel are not damaged and can be easily illegally recycled and reused. Utility Model Content

[0007] To address the shortcomings of the existing technical solutions, this utility model provides a syringe processing device.

[0008] The objective of this utility model is achieved through the following technical solution:

[0009] A syringe processing device, the syringe including a needle, a syringe barrel, and a piston rod; the syringe processing device includes:

[0010] The clamping unit and the first driving unit, wherein the clamping unit clamps or releases the syringe barrel under the push of the first driving unit;

[0011] The second drive unit is used to drive the piston rod to move downward inside the syringe.

[0012] A cutting unit for cutting the syringe to separate the needle from the syringe barrel;

[0013] Multiple recycling bins and a third drive unit are provided, with each recycling bin positioned sequentially below the syringe under the push of the third drive unit.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. High security;

[0016] It eliminates the need for operators to separate the needle and syringe, and operators will not come into contact with the injection solution, thus improving safety;

[0017] 2. High processing efficiency;

[0018] This processing device automatically discharges the injection solution and separates the needle, significantly improving processing efficiency.

[0019] 3. Low potential risk;

[0020] The syringe is cut using a shearing unit, thus destroying it and preventing it from being illegally reused. Attached Figure Description

[0021] The disclosure of this utility model will become more readily understood with reference to the accompanying drawings. It will be readily understood by those skilled in the art that these drawings are merely illustrative of the technical solutions of this utility model and are not intended to limit the scope of protection of this utility model. In the drawings:

[0022] Figure 1 This is a schematic diagram of the syringe processing device of this utility model;

[0023] Figure 2 This is a top view of the third drive unit and the recycling bin of this utility model.

[0024] In the attached diagram, 11-clamping unit, 111-second part, 112-first part, 113-horizontal guide rail, 21-first drive unit, 22-second drive unit, 23-shearing unit, 24-third drive unit, 31-first recycling bin, 32-second recycling bin, 33-third recycling bin, 61-syringe, 611-syringe, 612-piston rod. Detailed Implementation

[0025] Figures 1-2 The following description illustrates optional embodiments of the present invention to teach those skilled in the art how to implement and reproduce it. For the purpose of teaching the technical solutions of the present invention, some conventional aspects have been simplified or omitted. Those skilled in the art should understand that variations or substitutions derived from these embodiments will be within the scope of the present invention. Those skilled in the art should understand that the following features can be combined in various ways to form multiple variations of the present invention. Therefore, the present invention is not limited to the following optional embodiments, but is defined only by the claims and their equivalents.

[0026] Example 1.

[0027] This embodiment provides a syringe processing device, such as... Figure 1 As shown, it includes:

[0028] The syringe 61 includes a needle, a syringe barrel 611, and a piston rod 612.

[0029] The clamping unit 11 clamps or releases the syringe 611 of the syringe 61 under the push of the first driving unit 21.

[0030] The second drive unit 22 is used to drive the piston rod 612 to move downward inside the syringe 611, thereby discharging the waste liquid inside the syringe 611.

[0031] The cutting unit 23 is used to cut the syringe 61, so that the needle and the syringe 611 are separated.

[0032] Driven by the third drive unit 24, each of the recycling bins 31-33 is positioned below the syringe 61 in sequence, thereby receiving waste liquid, needle and syringe 611 respectively.

[0033] To achieve automated processing, the syringe processing device further includes:

[0034] The first detection unit is used to detect whether the bottom end of the piston rod 612 reaches the bottom end of the syringe 611. When the bottom end is reached, the third drive unit 24 drives the first recycling bin 31 to move out of the lower side of the syringe and drives the second recycling bin 32 to move to the lower side of the syringe 61, and the shearing unit 23 works.

[0035] The second detection unit is used to detect whether the needle is separated from the syringe. When the needle is separated, the third drive unit 24 drives the second recovery container 32 to move out of the lower side of the syringe 61 and drives the third recovery container 33 to move to the lower side of the syringe 61. The first drive unit 21 releases the syringe 611.

[0036] To achieve automated processing, the syringe processing device further includes:

[0037] The third detection unit is used to detect whether the syringe 611 is separated from the clamping unit 11, and when separated, the third drive unit 24 drives the first recovery bucket 31 to move to the lower side of the syringe 61.

[0038] To enable rapid and accurate detection, the first detection unit is further configured to detect the resistance encountered by the second drive unit, and when the resistance exceeds a threshold, confirm that the bottom end of the piston rod has reached the bottom end of the syringe.

[0039] The second or third detection unit employs image recognition technology or photoelectric detection technology.

[0040] To achieve the clamping function, the clamping unit 11 further includes a horizontal guide rail 113, a first part 112 and a second part 111, the second part 112 being disposed on the horizontal guide rail 113, and the syringe 611 being clamped between the first part 112 and the second part 111.

[0041] In order to clamp and release the syringe 611, the first drive unit 21 is further configured to drive the second part 111 bidirectionally in the horizontal direction or push the second part 111 in the vertical direction to fix the second part 111 on the horizontal guide rail 113.

[0042] To facilitate the convenient and accurate placement of each recycling bin on the underside of the syringe 61, the third drive unit 24 further includes a motor and a turntable driven by it, with multiple recycling bins 31-33 arranged on the turntable.

[0043] The syringe processing device operates as follows:

[0044] Step 1: Place the syringe 61 under the second drive unit 22 and clamp it with the clamping unit 11;

[0045] Step 2: The second drive unit 22 pushes the piston rod 612 downward, and the piston rod 612 pushes the waste liquid in the syringe 611 out of the needle and drips into the first recovery bucket 31 set on the lower side of the syringe 61 until the end of the piston rod 612 moves to the bottom of the syringe 611.

[0046] Step 3: The cutting unit 23 cuts the syringe 61, the needle and syringe 611 separate, and fall into the second recycling bin 32 located on the lower side of the syringe 61;

[0047] Step 4: The clamping unit 11 releases the syringe 611, and the syringe 611 and piston rod 612 fall into the third recovery bin 33 located below the syringe 61.

[0048] To achieve automated processing, in step 2, when the end of the piston rod 612 is detected to have moved to the bottom of the syringe 611, the third drive unit 24 drives the first recovery bucket 31 to move out of the lower side of the syringe 61 and drives the second recovery bucket 32 ​​to move to the lower side of the syringe 61.

[0049] In step 3, after the needle is detected to have fallen, the third drive unit 24 drives the second recycling bin 32 to move out of the lower side of the syringe 61 and drives the third recycling bin 33 to move to the lower side of the syringe 61.

[0050] Example 2.

[0051] An application example of the syringe processing device in Embodiment 1 of this utility model.

[0052] In this application example, such as Figure 1 As shown, the syringe 61 includes a needle, a syringe barrel 611, and a piston rod 613.

[0053] The clamping unit 11 includes a horizontal guide rail 113, a first part 112, and a second part 111, which are respectively disposed on the horizontal guide rail 113. The adjacent ends of the first part 112 and the second part 111 are arc surfaces that match the syringe 611. Two first drive units 21 (electric telescopic mechanisms) are vertically disposed. When the first part 112 and the second part 111 clamp the syringe 611, and the first drive unit 21 pushes the first part 112 and the second part 111 downward, the first part 112 and the second part 111 are fixed on the horizontal guide rail 113, so that the first part 112 and the second part 111 clamp the syringe 611; when the first drive unit 21 releases, and the first part 112 and the second part 111 move away from each other, the syringe 611 falls.

[0054] The shearing unit 23 uses electric shears.

[0055] The second drive unit 22 is electrically driven, meaning that the first motor rotates to push the slider on the vertical guide rail to move up or down. When the slider moves down, it pushes the piston rod 612 down, and when the first detection unit detects that the rotational resistance of the first motor exceeds a threshold, it indicates that the end of the piston rod 612 has moved to the bottom of the syringe 611.

[0056] like Figure 2 As shown, the third drive unit 24 includes a second motor and a turntable driven by it. The first recycling bin 31, the second recycling bin 32 and the third recycling bin 33 are evenly arranged on the turntable. When the turntable rotates 120 degrees, the recycling bin is located under the syringe 61.

[0057] The second detection unit uses image recognition technology to identify whether the needle and syringe 611 are separated. The third detection unit uses image recognition technology to identify whether the syringe 611 is separated from the clamping unit 11.

[0058] The syringe processing device operates as follows:

[0059] Step 1: Place the syringe 61 under the second drive unit 22. The first part 112 and the second part 111 clamp the syringe 611. The two first drive units 21 push down on the first part 112 and the second part 111. The first part 112 and the second part 111 clamping the syringe 611 are fixed on the horizontal guide rail 113, so that the clamping unit 11 stably clamps the syringe 611.

[0060] Step 2: The second drive unit 22 pushes the piston rod 612 downward, and the piston rod 612 pushes the waste liquid in the syringe 611 out of the needle and drips into the first recovery bucket 31 located on the lower side of the syringe 61.

[0061] When the first detection unit detects that the rotational resistance of the first motor reaches a threshold, it indicates that the end of the piston rod 612 has moved to the bottom of the syringe 611, and the first motor stops rotating. The second motor drives the turntable to rotate, thereby driving the first recovery container 31 to move out of the lower side of the syringe 61, and driving the second recovery container 32 to move to the lower side of the syringe 61.

[0062] Step 3: The cutting unit 23 cuts the syringe 61, separating the needle from the syringe barrel 611, and the needle falls into the second collection container 32 located below the syringe 61. When the second detection unit detects that the needle has fallen, the third drive unit 24 drives the second collection container 32 to move out of the lower side of the syringe 61, and drives the third collection container 33 to move to the lower side of the syringe 61.

[0063] Step 4: The first drive unit 21 releases the first part 112 and the second part 111, causing them to separate on the horizontal guide rail 113, thereby releasing the syringe 611. The syringe 611 and the piston rod 612 fall into the third recovery container 33 located below the syringe 61. When the third detection unit detects that the syringe 611 has separated from the clamping unit 11, the third drive unit 24 drives the third recovery container 33 to move out of the lower side of the syringe 61 and drives the first recovery container 31 to move to the lower side of the syringe 61, preparing for the processing of the next syringe 61; the second drive unit 22 retracts upward.

[0064] Example 3.

[0065] The application example of the syringe processing device in Embodiment 1 of this utility model differs from Embodiment 2 in that:

[0066] The first drive unit (electric telescopic mechanism) is used to drive the first part and the second part to move horizontally, so that when the first part and the second part are close together, the syringe is clamped and when they are far apart, the syringe is released.

[0067] Examples 2-3 exemplify the use of image recognition technology in the second and third detection units. Alternatively, photoelectric detection technology can also be used. Specifically, a laser and a detector are respectively placed on the left and right sides below the needle tip. The detector receives the laser signal. When the signal received by the detector is less than a threshold, it indicates that the needle or syringe is blocking the laser beam, thus confirming whether the needle or syringe has fallen, achieving automatic and accurate identification.

Claims

1. A syringe handling device, the syringe comprising a needle, a barrel and a plunger rod; characterized in that, The syringe processing device comprises: a clamping unit and a first driving unit, the clamping unit clamps or releases the barrel of the syringe under the push of the first driving unit; a second driving unit for driving the plunger rod to move downward in the barrel; a shearing unit for shearing the syringe so that the needle and the barrel are separated; a plurality of recycling barrels and a third driving unit, each recycling barrel is sequentially positioned under the syringe under the push of the third driving unit.

2. The syringe handling device of claim 1, wherein, The clamping unit comprises a horizontal guide rail, a first part and a second part, the second part is arranged on the horizontal guide rail, and the barrel is clamped between the first part and the second part.

3. The syringe handling device of claim 2, wherein, The first driving unit is used for bidirectional driving the second part in the horizontal direction or pushing the second part in the vertical direction to fix the second part on the horizontal guide rail.

4. The syringe handling device of claim 1, wherein, The third driving unit comprises a motor and a turntable driven by the motor, and the plurality of recycling barrels are arranged on the turntable.

5. The syringe handling device of claim 1, wherein, The shearing unit adopts electric shears or hydraulic shears.

6. The syringe handling device of claim 1, wherein, The syringe processing device further comprises: a first detection unit for detecting whether the bottom end of the plunger rod reaches the bottom end of the barrel, and when reaching the bottom end, the third driving unit drives the first recycling barrel to move out of the underside of the syringe, drives the second recycling barrel to move to the underside of the syringe, and the shearing unit works; a second detection unit for detecting whether the needle is separated from the barrel, and when separated, the third driving unit drives the second recycling barrel to move out of the underside of the syringe, drives the third recycling barrel to move to the underside of the syringe, and the first driving unit releases the barrel.

7. The syringe handling device of claim 6, wherein, The syringe processing device further comprises: a third detection unit for detecting whether the barrel is separated from the clamping unit, and when separated, the third driving unit drives the first recycling barrel to move to the underside of the syringe.

8. The syringe handling device of claim 7, wherein, The first detection unit is used for detecting the resistance encountered by the second driving unit, and when the resistance exceeds a threshold value, it is confirmed that the bottom end of the plunger rod reaches the bottom end of the barrel.

9. The syringe handling device of claim 7, wherein, The second detection unit or the third detection unit adopts image recognition technology or photoelectric detection technology.