Impurity adsorption and filtration device in production process of sodium bromate
By improving the solubility of sodium bromate solution through stirring and heating, the problem of unreacted raw material particles affecting purity and filtration blockage is solved, achieving efficient filtration and convenient cleaning, thus improving production quality and efficiency.
Patent Information
- Application Number
- CN202520624049.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-04-03
AI Technical Summary
In existing technologies, unreacted raw material particles remain during the filtration of sodium bromate solutions, affecting purity. Furthermore, the filtration process is prone to clogging, impacting production quality and efficiency.
The mixing device employs a stirring and heating structure. An asynchronous motor drives the stirring shaft and scraper for stirring, and a heating tube is used for heating to improve the raw material dissolution rate. At the same time, an electric push rod of the filtration and adsorption device drives the filter plate to rise and fall, making it easy to clean and replace the filter plate.
It improves the solubility of sodium bromate solution, reduces the impact of undissolved raw materials on filtration, ensures filtration effect, facilitates cleaning and maintenance of the filter structure, and improves production efficiency.
Smart Images

Figure CN223969582U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sodium bromate production technology, specifically to an impurity adsorption and filtration device in the sodium bromate production process. Background Technology
[0002] Sodium bromate is an inorganic compound mainly used as an analytical reagent, oxidant, and hair perming agent. It can also be mixed with sodium bromide as a solvent for gold.
[0003] During the production of sodium bromate, the raw materials may contain various impurities, such as unreacted sodium bromide and hydrogen peroxide. Filtration removes these impurities, improving the purity of the product. Filtration ensures the purity and quality of the final product, meeting the needs of various applications. For example, high-purity sodium bromate is essential in the pharmaceutical and cosmetic industries.
[0004] However, in existing technologies, unreacted raw material particles often remain inside the sodium bromate solution during filtration, affecting the purity of the final sodium bromate solution. Furthermore, the filtration process can easily clog the filter structure, impacting production quality and efficiency.
[0005] Therefore, we urgently need to provide an impurity adsorption and filtration device for the sodium bromate production process. Utility Model Content
[0006] The purpose of this invention is to provide an impurity adsorption and filtration device for sodium bromate production, in order to solve the problems mentioned in the background art where, during filtration, unreacted raw material particles usually exist inside the sodium bromate solution, affecting the purity of the final sodium bromate solution, and the filtration process is prone to clogging the filter structure, affecting the quality and efficiency of production and processing.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an impurity adsorption and filtration device for sodium bromate production, comprising a filter box, wherein conveying and pressurizing devices are installed on the left and right sides and the front of the filter box, a mixing device is installed at the left end inside the filter box, and a filtration and adsorption device is installed at the right end inside the filter box.
[0008] The mixing device includes a stirring structure and a heating structure, wherein the heating structure is installed inside and at the top of the stirring structure.
[0009] The stirring structure includes an asynchronous motor, the output end of which is connected to a transmission component. A stirring shaft is installed inside the transmission component, a stirring rod is installed in the middle of the outer surface of the stirring shaft, and a scraper is installed at the bottom end of the stirring shaft.
[0010] Preferably, the heating structure includes a heating tube, a connector is installed at the top of the heating tube, and a wire is connected to the middle of the top surface of the connector.
[0011] Preferably, the asynchronous motor is detachably mounted on the top surface of the filter box. The outer surface of the stirring shaft is mounted near the top of the filter box through a sealed bearing inside a mounting hole on the top surface of the filter box. The bottom surface of the scraper is slidably connected to the inner bottom surface of the filter box, and the bottom surface of the connector is rotatably connected to the top of the stirring shaft. The transmission component is a worm gear with a worm wheel meshing on its outer surface. The inside of the worm wheel is connected to the outer surface of the stirring shaft near the top, and the worm gear is connected to the output end of the asynchronous motor.
[0012] Preferably, the conveying and pressurizing device includes an air pump, an air inlet pipe connected to the input end of the air pump, an air delivery pipe connected to the output end of the air pump, a liquid inlet pipe provided on the left rear side of the air pump, and a liquid outlet pipe provided on the right rear side of the air pump.
[0013] Preferably, the air pump is installed on the front of the filter box near the left end. The end of the air supply pipe away from the air pump is connected to the inside of a connection hole on the front of the filter box near the left end. The liquid inlet pipe is installed on the left side of the filter box near the top, and the liquid outlet pipe is installed on the right side of the filter box near the bottom. The end of the air inlet pipe away from the air pump is connected to a nitrogen storage device. One-way valves are installed inside the liquid inlet and liquid outlet pipes.
[0014] Preferably, the filtration and adsorption device includes an electric push rod, the output end of which is connected to a lifting plate, a slot is installed in the middle of the bottom surface of the lifting plate near both ends, a block is connected to the middle of the bottom surface of the slot, and a filter plate is connected to the bottom surface of the block.
[0015] Preferably, the electric push rod is detachably installed on the top surface of the filter box, the top of the outer surface of the locking block is engaged with the middle of the bottom surface of the locking groove through a convex groove, and the outer surface of the filter plate is slidably connected to the inner wall of a rectangular hole near the right end of the top surface of the filter box. The filter plate has a solid frame with multiple layers of filter screens installed inside, and the multiple layers of filter screens are filled with adsorbent fillers such as activated carbon.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. The impurity adsorption and filtration device in the sodium bromate production process, through the setting of the mixing device, starts the asynchronous motor to drive the transmission components and stirring shaft, and uses the stirring rod, scraper and heating tube for heating and stirring, which helps to further dissolve the unblended raw material particles.
[0018] 2. The impurity adsorption and filtration device in the sodium bromate production process uses an electric push rod to lift the filter plate by using a lifting plate, which facilitates timely disassembly and cleaning of the filter plate, thereby ensuring the filtration and adsorption effect. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 This is a schematic diagram of the internal structure of the present invention;
[0021] Figure 3 This is a schematic diagram of the stirring structure of this utility model;
[0022] Figure 4 This is an enlarged view of the stirring structure drive structure and internal structure of this utility model;
[0023] Figure 5 This is an enlarged view of the filter adsorption structure of this utility model.
[0024] In the diagram: 1. Filter box; 101. Air pump; 102. Air inlet pipe; 103. Air delivery pipe; 104. Liquid inlet pipe; 105. Liquid outlet pipe; 201. Asynchronous motor; 202. Transmission component; 203. Stirring shaft; 204. Stirring rod; 205. Scraper; 206. Heating tube; 207. Connector; 208. Wire; 301. Electric push rod; 302. Lifting plate; 303. Slot; 304. Locking block; 305. Filter plate. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0026] In existing technologies, unreacted raw material particles often remain within the sodium bromate solution during filtration, affecting the purity of the final solution. Furthermore, filtration can easily clog the filter, impacting production quality and efficiency. Please refer to [the relevant documentation / reference]. Figures 1-5 The embodiment provides an impurity adsorption and filtration device for sodium bromate production, which can effectively improve the solubility of raw materials in the solution, thereby reducing the impact of undissolved raw materials on subsequent filtration and adsorption. The impurity adsorption and filtration device for sodium bromate production includes a filter box 1. Conveying and pressurizing devices are installed on the left and right sides and the front of the filter box 1. A mixing device is installed at the left end inside the filter box 1, and a filtration and adsorption device is installed at the right end inside the filter box 1.
[0027] The mixing device includes a stirring structure and a heating structure, with the heating structure installed inside and at the top of the stirring structure. The stirring structure includes an asynchronous motor 201, with a transmission component 202 connected to the output end of the asynchronous motor 201. A stirring shaft 203 is installed inside the transmission component 202, a stirring rod 204 is installed in the middle of the outer surface of the stirring shaft 203, and a scraper 205 is installed at the bottom end of the stirring shaft 203. The heating structure includes a heating tube 206, with a connector 207 installed at the top end of the heating tube 206, and a wire 208 connected to the middle of the top surface of the connector 207.
[0028] The asynchronous motor 201 is detachably installed on the top surface of the filter box 1. The outer surface of the stirring shaft 203 is installed in the installation hole on the top surface of the filter box 1 through a sealed bearing near the top. The bottom surface of the scraper 205 is slidably connected to the bottom surface inside the filter box 1. The bottom surface of the connector 207 is rotatably connected to the top of the stirring shaft 203.
[0029] By setting up a mixing device, the asynchronous motor 201 is started to drive the transmission component 202 and the stirring shaft 203 for transmission. The stirring rod 204, scraper 205 and heating tube 206 are used for heating and stirring, which helps to further dissolve the unblended raw material particles.
[0030] When adsorbing and filtering the sodium bromate solution, the asynchronous motor 201 is started to drive the transmission component 202. The output end of the asynchronous motor 201 drives the worm to rotate. The outer surface of the worm meshes with the outer surface of the worm wheel, thereby driving the stirring shaft 203 to rotate. When the stirring shaft 203 rotates, it drives the stirring rod 204 and the scraper 205 to rotate, thereby mixing and stirring the sodium bromate solution to ensure the dissolution rate of the raw materials. At the same time, the heating tube 206 is started by the wire 208 and the connector 207 to heat the solution, keeping the stirred sodium bromate solution within a certain temperature range, which facilitates the further dissolution of undissolved raw materials. Example
[0031] Based on Implementation 1, existing technologies still suffer from low filtration efficiency and difficulty in cleaning the filter structure. Please refer to... Figures 1-5This embodiment provides an impurity adsorption and filtration device for sodium bromate production, which effectively solves the problems of low filtration efficiency and inconvenience in cleaning and replacing the filter structure. The impurity adsorption and filtration device for sodium bromate production includes a conveying and pressurizing device comprising an air pump 101. An air inlet pipe 102 is connected to the input end of the air pump 101, and an air delivery pipe 103 is connected to the output end of the air pump 101. A liquid inlet pipe 104 is located on the left rear side of the air pump 101, and a liquid outlet pipe 105 is located on the right rear side of the air pump 101. The air pump 101 is installed on the front of the filter box 1 near the left end. The end of the air delivery pipe 103 away from the air pump 101 is internally connected to the front of the filter box 1 near the left end through a connection hole. The liquid inlet pipe 104 is installed on the left middle part of the filter box 1 near the top, and the liquid outlet pipe 105 is installed on the right middle part of the filter box 1 near the bottom.
[0032] The filtration and adsorption device includes an electric push rod 301, the output end of which is connected to a lifting plate 302. A slot 303 is installed near both ends on the bottom center of the lifting plate 302. A locking block 304 is connected to the bottom center of the slot 303, and a filter plate 305 is connected to the bottom surface of the locking block 304. The electric push rod 301 is detachably installed on the top surface of the filter box 1. The top of the outer surface of the locking block 304 engages with a convex groove in the bottom center of the slot 303. The outer surface of the filter plate 305 is slidably connected to the inner wall of a rectangular hole near the right end of the top surface of the filter box 1.
[0033] By activating the filtration and adsorption device, the electric push rod 301 is activated to lift the filter plate 305 using the lifting plate 302, which facilitates timely disassembly and cleaning of the filter plate 305, thereby ensuring the filtration and adsorption effect.
[0034] When filtering sodium bromate solution, the solution is transported into the filter box 1 through the inlet pipe 104. Then, the air pump 101 is started to draw nitrogen through the air inlet pipe 102 and deliver the nitrogen into the filter box 1 through the air delivery pipe 103, thereby pressurizing the left end of the filter box 1 and improving the filtration efficiency of the filter structure. When the filter plate 305 needs to be disassembled, cleaned and replaced after filtration, the electric push rod 301 is started to drive the lifting plate 302 to rise and fall. The locking of the slot 303 and the locking block 304 drives the filter plate 305 to rise and fall. At the same time, the locking of the locking block 304 and the slot 303 facilitates the replacement and cleaning of the filter plate 305, ensuring the filtration effect.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A kind of impurity adsorption filter device in sodium bromate production process, including filter box (1), it is characterized in that: The filter box (1) is provided with conveying and pressurizing devices on the left and right sides and the front face, a mixing device is installed at the left end inside the filter box (1), and a filter adsorption device is installed at the right end inside the filter box (1); The mixing device comprises a stirring structure and a heating structure, and the heating structure is installed inside and at the top end of the stirring structure; The stirring structure comprises an asynchronous motor (201), a transmission member (202) is connected to the output end of the asynchronous motor (201), a stirring shaft (203) is installed inside the transmission member (202), a stirring rod (204) is installed on the middle part of the outer surface of the stirring shaft (203), and a scraper (205) is installed at the bottom end of the stirring shaft (203).
2. The impurity adsorption filter device in a sodium bromate production process according to claim 1, characterized in that: The heating structure comprises a heating pipe (206), a connecting head (207) is installed at the top end of the heating pipe (206), and a wire (208) is connected to the middle part of the top face of the connecting head (207).
3. The impurity adsorption filter device in a sodium bromate production process according to claim 2, characterized in that: The asynchronous motor (201) is detachably installed on the top face of the filter box (1), the stirring shaft (203) is installed inside the installation hole of the top face of the filter box (1) through a sealing bearing close to the top end of the outer surface, the bottom face of the scraper (205) is in sliding connection with the bottom face inside the filter box (1), and the bottom face of the connecting head (207) is in rotary connection with the top end of the stirring shaft (203).
4. The impurity adsorption filter device in a sodium bromate production process according to claim 1, characterized in that: The conveying and pressurizing device comprises an air pump (101), an air inlet pipe (102) is connected to the input end of the air pump (101), a gas conveying pipe (103) is connected to the output end of the air pump (101), a liquid inlet pipe (104) is arranged on the back face of the left side of the air pump (101), and a liquid outlet pipe (105) is arranged on the back face of the right side of the air pump (101).
5. The impurity adsorption filter device in a sodium bromate production process according to claim 4, characterized in that: The air pump (101) is installed on the front face of the filter box (1) close to the left end, one end of the gas conveying pipe (103) away from the air pump (101) is connected to the inside of the connecting hole arranged on the front face of the filter box (1) close to the left end, the liquid inlet pipe (104) is installed on the middle part of the left side of the filter box (1) close to the top end, and the liquid outlet pipe (105) is installed on the middle part of the right side of the filter box (1) close to the bottom end.
6. The impurity adsorption filter device in a sodium bromate production process according to claim 1, characterized in that: The filter adsorption device comprises an electric push rod (301), a lifting plate (302) is connected to the output end of the electric push rod (301), clamping grooves (303) are installed on the middle part of the bottom face of the lifting plate (302) close to both ends, clamping blocks (304) are connected to the middle part of the bottom face of the clamping grooves (303), and filter plates (305) are connected to the bottom face of the clamping blocks (304).
7. The impurity adsorption filter device in a sodium bromate production process according to claim 6, characterized in that: The electric push rod (301) is detachably installed on the top face of the filter box (1), the top end of the outer surface of the clamping block (304) is clamped into the inside of the convex groove arranged on the middle part of the bottom face of the clamping groove (303), and the outer surface of the filter plate (305) is in sealing and sliding connection with the inner wall of the rectangular hole arranged on the middle part of the top face of the filter box (1) close to the right end.