Explosion-proof structure of chemical reaction kettle
By coordinating the design of pressure relief components, detection components, and safety rupture discs, and combining explosion-proof sensors and cooling measures, the problem of easy explosion of chemical reaction vessels has been solved, and the safe and stable operation of the reaction vessels has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-03-06
AI Technical Summary
Existing chemical reactors have complex explosion-proof structures and high maintenance costs. Single pressure or temperature monitoring devices are slow to react and cannot prevent explosions in a timely manner.
It employs the coordinated operation of pressure relief components, detection components, and safety rupture discs, combined with explosion-proof pressure and temperature sensors for real-time monitoring, and is equipped with cooling components to quickly respond to abnormal conditions, including pressure relief pipes, solenoid valves, filter boxes, and cooling jackets.
It effectively prevents reactor explosions, improves the safety and stability of the reactor, and ensures the safety and reliability of the reaction process.
Smart Images
Figure CN223969924U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field, specifically to an explosion-proof structure for a chemical reaction vessel. Background Technology
[0002] Chemical reaction vessels are an indispensable core piece of equipment in chemical production and are widely used in various chemical reaction processes. However, due to the complex conditions such as high temperature, high pressure, and corrosive media often present during chemical reactions, reaction vessels are prone to explosion accidents caused by excessive pressure or abnormal temperature, resulting in serious safety hazards and economic losses.
[0003] Existing explosion-proof structures mostly use a single pressure relief device or pressure sensor, which is difficult to comprehensively cope with complex reaction conditions. In addition, they are complex in structure and have high maintenance costs. A single pressure or temperature monitoring device will have a delayed response in abnormal conditions and will not be able to take timely measures to prevent accidents. Therefore, there is an urgent need for a simple and highly reliable explosion-proof structure for chemical reactors to improve the safety and stability of the equipment.
[0004] Based on this, an explosion-proof structure for chemical reaction vessels is now provided, which can eliminate the drawbacks of existing equipment. Utility Model Content
[0005] The purpose of this invention is to provide an explosion-proof structure for chemical reaction vessels to solve the problems in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An explosion-proof structure for a chemical reactor includes a pressure relief assembly, which is disposed on one side of the chemical reactor, and a detection assembly is disposed on the other side of the chemical reactor.
[0008] The pressure relief assembly includes a pressure relief pipe, the lower end of which is inserted through the interior of the chemical reactor and equipped with a solenoid valve. The upper end of the pressure relief pipe is fixedly connected to a pressure relief valve, the output end of which is fixedly connected to an exhaust pipe. The upper end of the exhaust pipe is fixedly connected to a filter box, and the upper end of the filter box has an air outlet.
[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0010] In one alternative: the pressure relief valve is a spring-loaded pressure relief valve.
[0011] In one alternative embodiment: the detection component includes a detection seat, one end of which is disposed inside the chemical reactor, and a plurality of detection sensors are disposed at the end located inside the chemical reactor.
[0012] In one alternative: the detection sensors are an explosion-proof pressure sensor and an explosion-proof temperature sensor, respectively.
[0013] In one alternative: a cooling component is provided on the outer side of the lower end of the chemical reactor.
[0014] In one alternative: the cooling assembly includes a cooling machine, which includes a compressor, a condenser, an evaporator, an expansion valve, and a refrigeration pipe. A support base is fixedly connected to the lower end of the cooling machine, and a cooling jacket is fixedly connected to the upper end of the cooling machine. The cooling jacket is located on the outer side of the lower end of the chemical reactor, and a threaded pipe is provided inside the cooling jacket and fixedly connected to the output end of the cooling machine.
[0015] In one alternative: a valve cover assembly is provided above the chemical reactor, the valve cover assembly includes a reactor cover, a safety rupture disc is provided on one side of the upper surface of the reactor cover, and a flange is fixedly connected to the connection between the reactor cover and the chemical reactor.
[0016] In one alternative: a fixed frame is fixedly connected to the outside of the chemical reactor, and several support legs are fixedly connected around the lower surface of the fixed frame.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] This invention effectively prevents reactor explosions through the coordinated operation of pressure relief components, detection components, and safety rupture discs. Simultaneously, explosion-proof pressure and temperature sensors enable real-time monitoring of reaction conditions, ensuring a safe and stable reaction process. It effectively addresses the problem of chemical reactors being prone to explosion under high pressure and high temperature conditions. Through multiple explosion-proof protections, real-time monitoring, and rapid cooling design, it significantly improves the safety and reliability of the reactor, possessing high practical value and significant potential for wider application. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the cooling component structure of this utility model.
[0021] Figure 3 This is a schematic diagram of the reactor top assembly structure of this utility model.
[0022] Figure 4 This is a schematic diagram of the pressure relief component structure of this utility model.
[0023] Figure label annotations: 1. Chemical reaction vessel; 2. Fixing frame; 3. Support leg; 4. Cooling machine; 5. Detection seat; 6. Detection sensor; 7. Cooling jacket; 8. Support base; 9. Flange; 10. Vessel cover; 11. Safety rupture disc; 12. Pressure relief pipe; 13. Pressure relief valve; 14. Exhaust pipe; 15. Filter box; 16. Gas outlet. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0025] In one embodiment, such as Figures 1-4 As shown, an explosion-proof structure for a chemical reactor includes a pressure relief assembly, which is disposed on one side of the chemical reactor 1, and a detection assembly is disposed on the other side of the chemical reactor 1.
[0026] The pressure relief assembly includes a pressure relief pipe 12, the lower end of which is inserted through the interior of the chemical reactor 1 and equipped with a solenoid valve. The upper end of the pressure relief pipe 12 is fixedly connected to a pressure relief valve 13. The output end of the pressure relief valve 13 is fixedly connected to an exhaust pipe 14. The upper end of the exhaust pipe 14 is fixedly connected to a filter box 15. The upper end of the filter box 15 has an air outlet 16.
[0027] In this embodiment, when the pressure or temperature exceeds the set value, the control system activates the pressure relief component, the solenoid valve opens, and the overpressure gas is discharged through the pressure relief pipe 12 and the pressure relief valve 13. After being filtered by the filter box 15, it is discharged from the outlet 16.
[0028] In one embodiment, such as Figure 4 As shown, the pressure relief valve 13 is a spring-loaded pressure relief valve, which enables active pressure relief.
[0029] In one embodiment, such as Figure 1 As shown, the detection assembly includes a detection seat 5, one end of which is inserted into the interior of the chemical reactor 1, and a plurality of detection sensors 6 are provided at the end located inside the chemical reactor 1. The explosion-proof pressure sensor and temperature sensor in the detection assembly monitor the pressure and temperature inside the reactor in real time and transmit the data to the control system.
[0030] In one embodiment, such as Figure 1 As shown, the detection sensors 6 are an explosion-proof pressure sensor and an explosion-proof temperature sensor, which monitor the pressure and temperature inside the reactor, respectively.
[0031] In one embodiment, such as Figure 2 As shown, a cooling component is provided on the outer side of the lower end of the chemical reactor 1 to cool the interior of the chemical reactor 1.
[0032] In one embodiment, such as Figure 2 As shown, the cooling assembly includes a cooling machine 4, which comprises a compressor, a condenser, an evaporator, an expansion valve, and refrigerant pipes. The compressor compresses the refrigerant, changing it from a low-temperature, low-pressure gas to a high-temperature, high-pressure gas, driving a refrigeration cycle. The condenser cools and condenses the high-temperature, high-pressure refrigerant gas into a liquid, releasing heat to the outside. The expansion valve controls the flow and pressure of the refrigerant, changing it from a high-pressure liquid to a low-pressure liquid, which then enters the evaporator. The refrigerant evaporates in the evaporator, absorbing indoor heat and achieving cooling. A support base 8 is fixedly connected to the lower end of the cooling machine 4, and a cooling jacket 7 is fixedly connected to the upper end of the cooling machine 4. The cooling jacket 7 is located on the outer side of the lower end of the chemical reactor 1. A threaded pipe is installed inside the cooling jacket 7 and is fixedly connected to the output end of the cooling machine 4. When the temperature is too high, the cooling assembly starts, and the cooling machine 4 circulates the refrigerant through the threaded pipe inside the cooling jacket 7, quickly reducing the temperature of the reactor.
[0033] In one embodiment, such as Figure 3 As shown, a valve cover assembly is provided above the chemical reactor 1. The valve cover assembly includes a reactor cover 10. A safety rupture disc 11 is provided on one side of the upper surface of the reactor cover 10. A flange 9 is fixedly connected to the connection between the reactor cover 10 and the chemical reactor 1. If the pressure relief assembly fails, the safety rupture disc 11 will rupture, releasing overpressure gas and preventing the reactor from exploding.
[0034] In one embodiment, such as Figure 1 As shown, a fixed frame 2 is fixedly connected to the outside of the chemical reaction vessel 1. Several support legs 3 are fixedly connected around the lower surface of the fixed frame 2. The fixed frame 2 and the support legs 3 ensure that the reaction vessel remains stable during operation and avoid accidents caused by vibration or tilting.
[0035] The above embodiment discloses an explosion-proof structure for a chemical reactor. The explosion-proof pressure sensor and temperature sensor in the detection component monitor the pressure and temperature inside the reactor in real time and transmit the data to the control system. When the pressure or temperature exceeds the set value, the control system activates the pressure relief component, the solenoid valve opens, and the overpressure gas is discharged through the pressure relief pipe 12 and pressure relief valve 13. After being filtered by the filter box 15, it is discharged from the outlet 16. When the temperature is too high, the cooling component is activated, and the cooling machine 4 circulates refrigerant through the threaded pipe in the cooling jacket 7 to quickly reduce the temperature of the reactor. If the pressure relief component fails, the safety rupture disc 11 ruptures, releasing the overpressure gas and preventing the reactor from exploding. The fixing frame 2 and support legs 3 ensure the reactor remains stable during operation, avoiding accidents caused by vibration or tilting.
[0036] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. An explosion-proof structure of a chemical reaction kettle, comprising a pressure relief assembly, the pressure relief assembly is arranged on one side of the chemical reaction kettle (1), and a detection assembly is arranged on the other side of the chemical reaction kettle (1); characterized in that The pressure relief assembly comprises a pressure relief pipe (12), the lower end of the pressure relief pipe (12) is arranged in the chemical reaction kettle (1) and is provided with a solenoid valve, the upper end of the pressure relief pipe (12) is fixedly connected with a pressure relief valve (13), the output end of the pressure relief valve (13) is fixedly connected with an exhaust pipe (14), the upper end of the exhaust pipe (14) is fixedly connected with a filter box (15), and the upper end of the filter box (15) is provided with an air outlet (16).
2. The explosion-proof structure of a chemical reaction vessel according to claim 1, characterized in that, The pressure relief valve (13) is a spring type pressure relief valve.
3. The explosion-proof structure of a chemical reaction vessel according to claim 1, characterized in that, The detection assembly comprises a detection seat (5), one end of the detection seat (5) is arranged in the chemical reaction kettle (1), and a plurality of detection sensors (6) are arranged on the one end inside the chemical reaction kettle (1).
4. The explosion-proof structure of a chemical reaction vessel according to claim 3, characterized in that, The detection sensors (6) are explosion-proof pressure sensors and explosion-proof temperature sensors.
5. The explosion-proof structure of a chemical reaction vessel according to claim 1, characterized in that, The lower end of the chemical reaction kettle (1) is provided with a cooling assembly.
6. The explosion-proof structure of a chemical reaction vessel according to claim 5, characterized in that, The cooling assembly comprises a cooling machine (4), the cooling machine (4) comprises a compressor, a condenser, an evaporator, an expansion valve and a refrigeration pipe, the lower end of the cooling machine (4) is fixedly connected with a support base (8), the upper end of the cooling machine (4) is fixedly connected with a cooling jacket (7), the cooling jacket (7) is arranged on the lower end of the chemical reaction kettle (1), and the cooling jacket (7) is provided with a threaded pipe in the inside and is fixedly connected with the output end of the cooling machine (4).
7. The explosion-proof structure of a chemical reaction vessel according to claim 1, characterized in that, The upper end of the chemical reaction kettle (1) is provided with a valve cover assembly, the valve cover assembly comprises a kettle cover (10), one side of the upper surface of the kettle cover (10) is provided with a safety bursting disc (11), and the connection parts between the kettle cover (10) and the chemical reaction kettle (1) are fixedly connected with a flange plate (9).
8. The explosion-proof structure of a chemical reaction vessel according to claim 1, characterized in that, The outer side of the chemical reaction kettle (1) is fixedly connected with a fixing frame (2), and the lower surface of the fixing frame (2) is fixedly connected with a plurality of supporting legs (3).