Powder adsorbent processing system

Abstract

The utility model relates to the technical field of powder adsorbent processing, and discloses a powder adsorbent processing system which comprises a feeding module for processing a powder adsorbent, a glue supply module and a drying module, the feeding module is used for conveying powder raw materials; the glue supply module is used for conveying glue into the material supply module; the drying module is used for drying and curing the mixed and extruded materials; by using the vibrator, caking or bridging of powder in the stock bin is effectively prevented, smooth outflow and uniform mixing of the powder are ensured, continuous flowing and drying of the material are ensured by continuous operation of the belt conveyor and the belt dryer, interruption and waiting time in the production process are avoided, and the production efficiency is improved. The hot air provided by the hot air furnace can comprehensively and efficiently dry materials in the belt dryer, the problems of caking, mildewing and the like caused by water residues are prevented, the product strength and stability are enhanced, and the performance and quality of an adsorbent are improved.

Description

Technical Field

[0001] This utility model relates to the field of powder adsorbent processing technology, specifically a powder adsorbent processing system. Background Technology

[0002] Powdered adsorbents are solid powdered materials that adsorb certain substances in liquids, gases, or solutions. They can adsorb these substances onto their particle surface, thereby effectively removing or separating them.

[0003] In existing powder adsorbent production processes, problems such as powder agglomeration or bridging within the silo are frequently encountered. This not only affects the smooth flow of the powder but may also lead to uneven mixing of the powder and additives, thus impacting the quality and performance of the final product. Furthermore, traditional drying methods often suffer from uneven drying and prolonged processing times, easily resulting in residual moisture in the material. This can lead to agglomeration, mold growth, and other adverse consequences, reducing the product's strength and stability and affecting the adsorbent's performance and quality. Therefore, a powder adsorbent processing system is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a powder adsorbent processing system to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a powder adsorbent processing system, comprising a feeding module, an adhesive supply module, and a drying module for processing powder adsorbents;

[0006] The feeding module is used to transport powder raw materials;

[0007] The glue supply module is used to deliver glue to the feeding module;

[0008] The drying module is used to dry and solidify the mixed and extruded materials;

[0009] The feeding module includes a first hopper and a second hopper. A first vibrator is installed on the outside of the first hopper. A first air shut-off fan is installed at the discharge end of the first hopper. A first kneader is connected to the discharge end of the first air shut-off fan. A first extruder is connected to the discharge end of the first kneader.

[0010] A second vibrator is installed on the outside of the second hopper, a second air shut-off fan is installed at the discharge end of the second hopper, a second kneader is connected to the discharge end of the second air shut-off fan, and a second extruder is connected to the discharge end of the second kneader.

[0011] Preferably, the inlet ends of both the first and second hoppers are connected to inlet pipes.

[0012] Preferably, the glue supply module includes a glue tank, the glue tank outlet is connected to a glue pump, and the glue pump outlet is connected to a first flow meter and a second flow meter.

[0013] Preferably, the outlet end of the first flow meter is connected to the inlet end of the first kneader, and the outlet end of the second flow meter is connected to the inlet end of the second kneader.

[0014] Preferably, the drying module described above includes a belt conveyor, a belt dryer, a hot air furnace, and a particle distribution unit.

[0015] The particle distribution unit is used to evenly distribute the extruded material particles on the surface of the belt conveyor.

[0016] The belt conveyor, belt dryer, and hot air furnace are located on one side of the discharge end of the particle distribution unit.

[0017] Preferably, the feed end of the belt dryer is connected to the discharge end of the belt conveyor, and the belt dryer is provided with a three-layer conveyor belt on its inner side.

[0018] Preferably, the particle distribution unit is located at the discharge end of the first extruder and the second extruder, and the air outlet of the hot air furnace is connected to the air inlet of the belt dryer.

[0019] Compared with the prior art, the present invention, employing the above technical solution, has the following technical effects: the use of a vibrator effectively prevents the powder from clumping or bridging in the hopper, ensuring smooth flow and uniform mixing of the powder; the introduction of a flow meter precisely controls the input of adhesive, enabling the powder and additives to mix evenly, forming a material with stable viscosity and plasticity; the continuous operation of the belt conveyor and belt dryer ensures continuous flow and drying of the material, avoiding interruptions and waiting time in the production process; the hot air provided by the hot air furnace can dry the material in the belt dryer in an all-round and efficient manner, quickly removing moisture from the material, preventing problems such as clumping and mold caused by residual moisture, enhancing product strength and stability, and improving the performance and quality of the adsorbent. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1This is a flowchart of the system processing of this utility model;

[0022] Figure 2 This is a flowchart of the material feeding module of this utility model;

[0023] Figure 3 This is a flowchart of the glue supply module of this utility model;

[0024] Figure 4 This is a flowchart of the drying module of this utility model.

[0025] Explanation of reference numerals in the attached drawings: 1. First hopper; 2. Second hopper; 3. Glue tank; 4. First vibrator; 5. Second vibrator; 6. First flow meter; 7. Second flow meter; 8. First kneader; 9. Second kneader; 10. First extruder; 11. Second extruder; 12. Belt conveyor; 13. Belt dryer; 14. Hot air furnace; 15. First air shut-off fan; 16. Second air shut-off fan; 17. Glue pump; 18. Particle distribution unit; 19. Feed pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce. Example

[0028] Please see Figure 1-4 This utility model provides a technical solution: a powder adsorbent processing system, including a feeding module, an adhesive supply module and a drying module for processing powder adsorbents;

[0029] The feeding module is used to transport powdered raw materials;

[0030] The glue supply module is used to deliver glue to the feeding module;

[0031] The drying module is used to dry and solidify the mixed and extruded materials;

[0032] The feeding module includes a first hopper 1 and a second hopper 2. A first vibrator 4 is installed on the outside of the first hopper 1. A first air-shutdown fan 15 is installed at the discharge end of the first hopper 1. The discharge end of the first air-shutdown fan 15 is connected to a first kneader 8. The discharge end of the first kneader 8 is connected to a first extruder 10. A second vibrator 5 is installed on the outside of the second hopper 2. A second air-shutdown fan 16 is installed at the discharge end of the second hopper 2. The discharge end of the second air-shutdown fan 16 is connected to a second kneader 9. The discharge end of the second kneader 9 is connected to a second extruder 11. The first vibrator 4 and the second vibrator 5 can be connected to a PLC controller. The PLC controller model that can be selected is S7-300, so that the first vibrator 4 and the second vibrator 5 can periodically strike or vibrate the powder in the first hopper 1 and the second hopper 2 to loosen it. The feed ends of the first hopper 1 and the second hopper 2 are both connected to feed pipes 19.

[0033] The glue supply module includes a glue tank 3, and a glue pump 17 is connected to the glue outlet of the glue tank 3. A first flow meter 6 and a second flow meter 7 are connected to the glue outlet of the glue pump 17. The glue pump 17 is a chemical corrosion-resistant chemical pump. The glue outlet of the first flow meter 6 is connected to the glue inlet of the first kneader 8, and the glue outlet of the second flow meter 7 is connected to the glue inlet of the second kneader 9.

[0034] The drying module includes a belt conveyor 12, a belt dryer 13, a hot air furnace 14, and a particle distribution unit 18;

[0035] The particle distribution unit 18 is used to evenly distribute the extruded material particles on the surface of the belt conveyor 12. The belt conveyor 12, the belt dryer 13, and the hot air furnace 14 are located on the discharge end side of the particle distribution unit 18. The hot air furnace 14 can use natural gas, coal gas, or steam to provide heat to the belt dryer 13. The feed end of the belt dryer 13 is connected to the discharge end of the belt conveyor 12. The belt dryer 13 is equipped with a three-layer conveyor belt inside. The particle distribution unit 18 is located at the discharge end of the first extruder 10 and the second extruder 11. The air outlet of the hot air furnace 14 is connected to the air inlet of the belt dryer 13.

[0036] Working principle: When it is necessary to produce powder adsorbent, the raw materials are transported to the first silo 1 and the second silo 2 through the feed pipe 19. The first vibrator 4 and the second vibrator 5 are activated respectively to prevent the powder from clumping or bridging in the silo and to ensure that the powder can flow out smoothly. Then the powder enters the inside of the first kneader 8 and the second kneader 9.

[0037] At this time, the glue pump 17 delivers the glue inside the glue tank 3 to the inside of the first flow meter 6 and the second flow meter 7. The first flow meter 6 and the second flow meter 7 control the flow rate of the glue input into the inside of the first kneader 8 and the second kneader 9, so that the powder and additives are evenly mixed to form a material with a certain viscosity and plasticity. The kneaded material is then extruded into strips or other desired shapes through the first extruder 10 and the second extruder 11.

[0038] Subsequently, the material extruded from the first extruder 10 and the second extruder 11 enters the inner side of the particle distribution unit 18. The particle distribution unit 18 distributes the material evenly on the upper side of the lower belt conveyor 12. The belt conveyor 12 transports the material from the particle distribution unit 18 to the belt dryer 13, ensuring continuous material flow. The hot air furnace 14 provides hot air to dry the material and remove moisture. The finished adsorbent is obtained at the outlet of the belt dryer 13, solving the problem of existing powder adsorbents clumping and being difficult to store and transport.

[0039] In summary, the use of the vibrator effectively prevents the powder from clumping or bridging in the hopper, ensuring smooth flow and uniform mixing. The introduction of the flow meter precisely controls the input of the adhesive, allowing the powder and additives to mix evenly, forming a material with stable viscosity and plasticity. The continuous operation of the belt conveyor 12 and the belt dryer 13 ensures continuous material flow and drying, avoiding interruptions and waiting time in the production process. The hot air provided by the hot air furnace 14 can dry the material in an all-round and efficient manner in the belt dryer 13, quickly removing moisture from the material and preventing problems such as clumping and mold caused by residual moisture, thereby enhancing product strength and stability and improving the performance and quality of the adsorbent.

[0040] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.

Claims

1. A powder sorbent processing system, characterized by: It comprises a feeding module, a glue supply module and a drying module for powder adsorbent processing; The feeding module is used for conveying powder raw materials; The glue supply module is used for conveying glue into the feeding module; The drying module is used for drying and curing the mixed and extruded material; The feeding module comprises a first bin (1) and a second bin (2), the first bin (1) is externally provided with a first rapping device (4), the first bin (1) is provided at the discharge end with a first air lock (15), the first air lock (15) is connected at the discharge end with a first kneader (8), and the first kneader (8) is connected at the discharge end with a first extruder (10); The second bin (2) is externally provided with a second rapping device (5), the second bin (2) is provided at the discharge end with a second air lock (16), the second air lock (16) is connected at the discharge end with a second kneader (9), and the second kneader (9) is connected at the discharge end with a second extruder (11).

2. A powder sorbent processing system according to claim 1, wherein: The feeding end of the first bin (1) and the second bin (2) is communicated with a feeding pipe (19).

3. A powder sorbent processing system according to claim 1, wherein: The glue supply module comprises a glue tank (3), the glue tank (3) is connected at the glue outlet end with a glue pump (17), the glue pump (17) is connected at the glue outlet end with a first flow meter (6) and a second flow meter (7) respectively.

4. A powder sorbent processing system according to claim 3, wherein: The glue outlet end of the first flow meter (6) is communicated with the glue inlet end of the first kneader (8), and the glue outlet end of the second flow meter (7) is communicated with the glue inlet end of the second kneader (9).

5. A powder sorbent processing system according to claim 4, wherein: The drying module comprises a belt conveyor (12), a belt dryer (13), a hot blast stove (14) and a particle uniform distribution unit (18); The particle uniform distribution unit (18) is used for uniformly distributing the extruded material particles on the surface of the belt conveyor (12); The belt conveyor (12), the belt dryer (13) and the hot blast stove (14) are located at the discharge end side of the particle uniform distribution unit (18).

6. A powder sorbent processing system according to claim 5, wherein: The discharge end of the belt conveyor (12) is communicated with the feeding end of the belt dryer (13), and the inside of the belt dryer (13) is provided with three layers of conveying belts.

7. A powder sorbent processing system according to claim 6, wherein: The particle uniform distribution unit (18) is located at the discharge end of the first extruder (10) and the second extruder (11), and the air outlet end of the hot blast stove (14) is communicated with the air inlet end of the belt dryer (13).

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