Prestressed steel wire front surface cleaning device

Abstract

The utility model belongs to the technical field of prestressed steel wire machining, and particularly relates to a prestressed steel wire front surface cleaning device which comprises a supporting frame, a feeding mechanism, a straightening mechanism and a cleaning mechanism are sequentially arranged above the supporting frame in the advancing direction of a workpiece, the feeding mechanism comprises a mounting frame, a rotating disc is arranged on one side of the mounting frame, and the rotating disc is arranged on the other side of the mounting frame. A plate frame designed to be in an I shape is arranged on one side of the mounting frame, a moving seat designed to be in a pi shape and arranged on the outer side of the plate frame in a sleeving mode is arranged on the plate frame, a connecting rod is arranged on one side of the moving seat and connected with one side of the rotating disc, and an abutting sleeve facilitating workpiece conveying is arranged on the moving seat. The progressive feeding device is reasonable in design, simple in structure and convenient to machine, workpieces can be fed in a progressive feeding mode, effective cleaning of the workpieces is guaranteed, the forming quality is guaranteed, the working progress is improved, the labor intensity is reduced, and the use requirement is effectively met.

Description

Technical Field

[0001] This utility model belongs to the field of prestressed steel wire processing technology, and in particular relates to a prestressed steel wire front surface cleaning device. Background Technology

[0002] Prestressed steel wire is a commonly used steel wire in the production of prestressed concrete components. With the widespread application of prestressed concrete components, its development has been rapid. When steel plants produce prestressed steel wire, they deliver it in coils for convenient transportation. At the factory, it needs to be coiled using a special coiling machine. When the coil diameter is about 500-1000mm, it needs to be cut and then transported to the site of use. When used, it is uncoiled, straightened and cut to the required length.

[0003] Currently, after prestressed steel wire is manufactured, it is usually wound into a coil for temporary storage and then taken out when needed. Considering that the surface of the workpiece will be covered with dirt after a certain period of storage, manual cleaning of the outer surface of the workpiece is required when cutting it. This increases the labor intensity to a certain extent, and the cleaning quality of the workpiece is inconsistent due to human factors, which limits the work process. Of course, there are also methods that combine the cleaning work with cutting equipment, but considering that the cutting equipment continuously conveys the workpiece, it will affect the cleaning effect of the workpiece to a certain extent and cannot meet the usage requirements. Utility Model Content

[0004] This utility model addresses the technical problems existing in the cleaning process of prestressed steel wire mentioned above, and proposes a prestressed steel wire front surface cleaning device that is reasonably designed, simple in structure, easy to process, and can feed the workpiece in a progressive feeding manner, ensuring effective cleaning of the workpiece, guaranteeing molding quality, improving work progress, reducing labor intensity, and effectively meeting the needs of use.

[0005] To achieve the above objectives, the present invention provides a prestressed steel wire front surface cleaning device, comprising a support frame. Above the support frame, along the workpiece travel direction, are sequentially arranged a feeding mechanism, a straightening mechanism, and a cleaning mechanism. The feeding mechanism includes a mounting frame. A rotating disk is located on one side of the mounting frame, and an I-shaped plate frame is located on another side. A π-shaped movable seat is mounted on the plate frame and fitted onto its outer side. A pulley is located on the inner side of the movable seat near the plate frame, allowing for adjustment. A limiting wheel is located inside the movable seat at the geometric center of the plate frame and is arranged perpendicularly to the pulley. A connecting rod is located on one side of the movable seat and connected to one side of the rotating disk. A clamping sleeve is located on the movable seat to facilitate workpiece transport. The cleaning mechanism includes a carrier frame. A housing is located above the carrier frame. A cleaning component with an adaptive adjustment function is located inside the housing. A cover is located outside the cleaning component. A discharge pipe is located below the cover and penetrates the inside of the cover.

[0006] Preferably, the clamping sleeve includes a sleeve, and an arc-shaped clamping strip is provided inside the sleeve. The clamping strip is designed to taper from the workpiece entry direction to the exit direction. One end of the clamping strip is designed to be wedge-shaped, and a semi-circular protrusion is provided at the wedge-shaped part of the clamping strip.

[0007] Preferably, the cleaning assembly includes a cross-shaped stabilizing frame with a keyway groove inside. A sliding block is provided in the keyway groove. A cleaning roller is provided between the sliding blocks in two of the stabilizing frames and is placed inside the cover. An adjusting screw is provided on the outer side of one of the stabilizing frames and is connected to the sliding block.

[0008] Preferably, the straightening mechanism includes a platform and is connected to one side of the plate frame. Vertical straightening components are provided on both sides above the platform, and a horizontal straightening component is provided between the two vertical straightening components.

[0009] Preferably, the vertical straightening component includes an L-shaped frame, with a longitudinal wheel positioned below the space between the two L-shaped frames, and a vertically adjustable longitudinal lifting wheel positioned above the longitudinal wheel. The horizontal straightening component includes a carrier plate, with an adjusting plate positioned on one side of the carrier plate, a vertical wheel positioned on the adjusting plate, and a rotating screw positioned on one side of the adjusting plate.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] 1. This utility model provides a prestressed steel wire front surface cleaning device. Utilizing an established feeding mechanism, it can transport the workpiece intermittently, ensuring smooth transport while guaranteeing thorough straightening and cleaning, thus ensuring work progress and meeting usage requirements. The established straightening mechanism assists in straightening the workpiece, preventing incomplete cleaning later. The established cleaning mechanism allows for adaptive adjustment to fit workpieces of different sizes, effectively ensuring smooth cleaning, improving work progress, and offering strong functionality. This device is rationally designed, simple in structure, easy to process, and can feed workpieces in a progressive manner, ensuring effective cleaning, guaranteeing molding quality, improving work progress, reducing labor intensity, and effectively meeting usage requirements. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of a prestressed steel wire front surface cleaning device.

[0014] Figure 2 This is a front view of the structure of a prestressed steel wire front surface cleaning device;

[0015] Figure 3 This is a schematic diagram of part of the internal structure of a prestressed steel wire front surface cleaning device;

[0016] Figure 4 A schematic diagram of part of the internal structure of the cleaning facility;

[0017] Figure 5 This is a schematic diagram of the internal structure of the clamping sleeve.

[0018] In the above figures, 1. Support frame; 2. Feeding mechanism; 21. Mounting frame; 22. Rotary disk; 23. Plate frame; 24. Moving seat; 241. Pulley; 242. Limiting wheel; 25. Connecting rod; 26. Clamping sleeve; 261. Sleeve; 262. Clamping strip; 263. Protrusion; 3. Straightening mechanism; 31. Platform; 32. Vertical straightening component; 321. L-shaped frame; 322. Longitudinal wheel; 323. Longitudinal lifting wheel; 33. Horizontal straightening component; 331. Carrier plate; 332. Adjusting plate; 333. Vertical wheel; 334. Rotating screw; 4. Cleaning mechanism; 41. Carrier frame; 42. Housing; 5. Cleaning component; 51. Stabilizing frame; 511. Keyway; 52. Sliding block; 53. Cleaning roller; 54. Adjusting screw; 6. Cover; 61. Discharge pipe. Detailed Implementation

[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] Examples, such as Figures 1-5As shown, a prestressed steel wire front surface cleaning device includes a support frame 1. Above the support frame 1, along the workpiece travel direction, a feeding mechanism 2, a straightening mechanism 3, and a cleaning mechanism 4 are sequentially arranged. The feeding mechanism 2 transports the workpiece intermittently, ensuring smooth transport while guaranteeing thorough straightening and cleaning, thus ensuring work progress and meeting usage requirements. The straightening mechanism 3 assists in straightening the workpiece, preventing incomplete cleaning later. The cleaning mechanism 4 allows for adaptive adjustment to fit workpieces of different sizes, effectively ensuring smooth cleaning and improving work progress. It has strong functionality; furthermore: the feeding mechanism 2 includes a mounting frame 21, a rotating disk 22 is provided on one side of the mounting frame 21, and a plate frame 23 with an I-shape design is provided on one side of the mounting frame 21. A movable seat 24 with a π-shape design is provided on the plate frame 23 and is sleeved on the outside of the plate frame 23. A pulley 241 is provided on the inner side of the movable seat 24 near the plate frame 23 to adjust its movement. A limit wheel 242 is provided in the movable seat 24 located at the geometric center of the plate frame 23 and is arranged perpendicular to the pulley 241. A connecting rod is provided on one side of the movable seat 24 and is connected to one side of the rotating disk 22. A clamping sleeve 26 is provided on the movable seat 24 to facilitate the conveying of the workpiece. Specifically, when the rotating disk 22 rotates, the connecting rod drives the movable seat 24 to move the workpiece. The movable seat 24 moves relative to the plate frame 23 for adjustment. When the movable seat 24 moves towards a position closer to the rotating disk 22, the clamping sleeve 26 disengages from its limit on the workpiece, completing the adjustment of the position of the clamping sleeve 26. The movable seat 24 then moves away from the rotating disk 22 as the rotating disk 22 rotates. At this time, it will again press against the workpiece, pushing the workpiece to the subsequent equipment. The above operation process can realize intermittent progressive feeding of the workpiece, ensuring both smooth workpiece conveying and sufficient completion of cleaning and straightening work, making it highly functional. In order to complete the cleaning of the workpiece, the cleaning mechanism 4 includes a carrier 41, with a housing 42 above the carrier 41. The housing 42 contains a cleaning component 5 with an adaptive adjustment function. A cover 6 is provided on the outside of component 5, and a discharge pipe 61 is provided below the cover 6 and penetrates the inside of the cover 6. Specifically, the feeding mechanism 2 conveys the workpiece, the straightening mechanism 3 straightens it to ensure its overall performance, and then it is fed into the cleaning mechanism 4. The cleaning component 5 cleans the outer surface of the workpiece from all directions, and finally outputs it. The cleaning component 5 can be adapted to clean workpieces of different specifications and sizes, which greatly improves the functionality of the device. At the same time, the impurities cleaned off the workpiece are collected by the cover 6 and discharged outward by the discharge pipe 61. Of course, the lower end of the discharge pipe 61 can be connected to an external dust collection device to achieve centralized collection of impurities and ensure the cleanliness of the equipment.

[0022] In the above process: the feeding mechanism 2 can transport the workpiece in an intermittent manner, ensuring both smooth workpiece transport and thorough workpiece straightening and cleaning, thus guaranteeing the work progress and meeting usage requirements; the straightening mechanism 3 assists in straightening the workpiece, preventing incomplete cleaning during subsequent cleaning; the cleaning mechanism 4 can be adjusted for adaptability to fit workpieces of different sizes, effectively ensuring smooth cleaning, improving work progress, and offering strong functionality; this device is reasonably designed, simple in structure, easy to process, and can feed workpieces in a progressive manner, ensuring effective cleaning, guaranteeing molding quality, improving work progress, reducing labor intensity, and effectively meeting usage requirements.

[0023] To facilitate convenient workpiece feeding, especially ensuring intermittent progressive feeding, the clamping sleeve 26 includes a sleeve 261. Inside the sleeve 261, an arc-shaped clamping bar 262 is provided. The clamping bar 262 is designed to taper from the workpiece entry direction to the exit direction. One end of the clamping bar 262 is wedge-shaped, and a semi-circular protrusion 263 is located at the wedge-shaped end of the clamping bar 262. Specifically, multiple clamping bars 262 are designed in a ring shape along the inner side of the sleeve 261. The workpiece enters through one side of the clamping sleeve 26, and the entry direction is from the bend of the clamping bar 262, i.e., the larger diameter section. When the clamping sleeve 26 moves with the moving seat 24, the… The design ensures that the clamping sleeve 26 does not affect the temporary position of the workpiece. When the clamping sleeve 26 moves to its furthest position, it will move in the opposite direction. At this time, the clamping strip 262 will press against the outer periphery of the workpiece, and the protrusion 263 will also act on the outer periphery of the workpiece, increasing the friction between the two. In particular, it will make the clamping sleeve 26 firmly press against the workpiece. Thus, when the moving seat 24 moves toward the position close to the straightening mechanism 3, it will drive the workpiece to be fed, which provides convenience for subsequent straightening and cleaning work. Moreover, this feeding method of the material will not only prevent it from moving continuously and affecting the cleaning effect, but also ensure the smoothness of the conveying process and improve the work progress.

[0024] To accommodate workpieces of different sizes and ensure the cleaning effect of the device, the cleaning component 5 includes a cross-shaped stabilizing frame 51. A keyway 511 is provided within the stabilizing frame 51, and a sliding block 52 is installed within the keyway 511. A cleaning roller 53 is positioned between the sliding blocks 52 in two stabilizing frames 51 and is located inside the cover 6. An adjusting screw 54 is provided on the outer side of one stabilizing frame 51 and connected to the sliding block 52. Specifically, the sliding block 52 can be moved and adjusted within the keyway 511 of the stabilizing frame 51, and one end of the adjusting screw 54 can be connected to the sliding block 52. When the adjusting screw 54 is rotated, it can drive the sliding block 52 to move and adjust within the keyway 511, thus providing convenient conditions for moving the cleaning roller 53 to different positions. The device is simple and convenient to operate, highly functional, effectively adapts to workpieces of different sizes, ensures cleaning effect, and meets usage requirements.

[0025] To further improve the rationality of the device setup and ensure its functionality, the straightening mechanism 3 includes a platform 31 connected to one side of the frame 23. Vertical straightening components 32 are provided on both sides above the platform 31, and a horizontal straightening component 33 is provided between the two vertical straightening components. The platform 31 is connected to one end of the frame 23, which improves the stability of the device setup to a certain extent. At the same time, the vertical straightening components 32 can straighten the upper and lower sides of the workpiece, and the horizontal straightening components 33 can straighten the left and right sides of the workpiece. The cooperation between the two can complete the straightening of the workpiece in all directions, thereby ensuring the smooth progress of subsequent cleaning work.

[0026] To effectively straighten the workpiece, the vertical straightening assembly 32 includes an L-shaped frame 321. A longitudinal wheel 322 is positioned below the two L-shaped frames 321, and a vertically adjustable longitudinal lifting wheel 323 is positioned above the longitudinal wheel 322. For the longitudinal lifting wheel 323, placement slots are provided within the L-shaped frames 321 at both ends. A sealing plate is threaded onto the top of the L-shaped frame 321, and a lifting screw is installed within the sealing plate. By adjusting the lifting screw, the longitudinal lifting wheel 323 is moved vertically to meet the needs of workpieces of different sizes, thus straightening the workpiece vertically. The horizontal straightening assembly 33 includes a carrier plate 331. An adjusting plate 332 is positioned on one side of the carrier plate 331, and a vertical wheel 333 is mounted on the adjusting plate 332. A rotating screw 334 is provided on one side, and a limiting slide bar is also provided on one side of the adjusting plate 332 located on both sides of the rotating screw 334, and is installed through the carrier plate 331, thereby limiting the horizontal movement of the adjusting plate 332 to a certain extent. Specifically, each of the above-mentioned equipment components is provided with two sets. In use, the rotating screw 334 is rotated according to the specifications and dimensions of the workpiece, so that it drives the adjusting plate 332 to move and adjust in the longitudinal direction, thereby realizing the adjustment of the position of the vertical wheel 333. By adjusting the position of the two sets of vertical wheels 333, and in conjunction with the vertical straightening component 32, on the one hand, the workpiece in the conveying process can be straightened in all aspects to ensure the forming effect. On the other hand, it can be more adaptable to workpieces of different specifications and sizes, fully improving the functionality of the device and meeting the usage requirements.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A prestressed wire front surface cleaning device comprising a support frame, characterized in that, The support frame is sequentially provided with a feeding mechanism, a straightening mechanism and a cleaning mechanism in the workpiece advancing direction, the feeding mechanism comprises a mounting frame, one side of the mounting frame is provided with a rotating disc, one side of the mounting frame is provided with a plate frame designed in a H shape, a moving seat designed in a π shape and sleeved on the outer side of the plate frame is arranged on the plate frame, a pulley adjusted according to the movement of the moving seat is arranged on the inner side of the moving seat close to the plate frame, a limiting wheel is arranged in the moving seat at the geometric center of the plate frame and arranged in a vertical manner with the pulley, a connecting rod is arranged on one side of the moving seat and connected with one side of the rotating disc, a clamping sleeve for facilitating workpiece conveying is arranged on the moving seat, the cleaning mechanism comprises a carrier frame, a shell is arranged above the carrier frame, a cleaning assembly with an adaptive adjusting function is arranged in the shell, a cover is arranged on the outer side of the cleaning assembly, a discharge pipe is arranged below the cover and penetrates the cover.

2. A prestressed wire front surface cleaning device according to claim 1, characterized in that The clamping sleeve comprises a sleeve pipe, an arc-shaped clamping strip is arranged in the sleeve pipe, the clamping strip is designed in a converging manner from the workpiece entering direction to the workpiece discharging direction, one end of the clamping strip is designed in a wedge shape, and a semicircular protrusion is arranged at the wedge-shaped portion of the clamping strip.

3. A prestressed wire front surface cleaning device according to claim 2, characterized in that The cleaning assembly comprises a cross-shaped stabilizing frame, a key-shaped groove is formed in the stabilizing frame, a sliding block is arranged in the key-shaped groove, a cleaning roller is arranged between the sliding blocks in the two stabilizing frames and arranged in the inner side of the cover, an adjusting screw is arranged on the outer side of one side of the stabilizing frame and connected with the sliding block.

4. A prestressing wire front surface cleaning device according to claim 3, characterized in that The straightening mechanism comprises a carrier table connected with one side of the plate frame, vertical straightening assemblies are arranged on both sides of the carrier table, and a horizontal straightening assembly is arranged between the two vertical straightening assemblies.

5. A prestressing wire front face cleaning device according to claim 4, characterised in that The vertical straightening assembly comprises an L-shaped frame, a longitudinal wheel is arranged below the two L-shaped frames, and a vertically adjustable longitudinal lifting wheel is arranged above the longitudinal wheel, the horizontal straightening assembly comprises a carrier plate, an adjusting plate is arranged on one side of the carrier plate, a vertical wheel is arranged on the adjusting plate, and a rotating screw is arranged on one side of the adjusting plate.

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