Continuous one-time bending machine for multi-bending-structure wire rod

Abstract

The utility model relates to the technical field of bending machine equipment, in particular to a multi-bending structure wire continuous one-time bending machine which comprises a base, a machining table, a bending roller and a wire, the machining table is fixedly installed at the upper end of the base, a sliding rail is fixedly installed at the upper end of the machining table, a moving block is embedded in the upper end of the sliding rail, and the lower end of the moving block is connected with a lead screw. The lead screw is connected with a stepping motor, a feeding cavity is fixedly installed at the upper end of the moving block, feeding holes are formed in the two sides and one side of the feeding cavity, a feeding pipe is installed on the other side of the feeding cavity, a pneumatic rod is installed on one side of the machining table, and the upper end of the pneumatic rod is connected with the feeding pipe through a lifting rod. According to the bending machine, the moving block can move back and forth on the machining table through the sliding rail and the lead screw. The lead screw is driven by the stepping motor, the stepping motor accurately controls the front-back position of the moving block according to a control signal, and therefore the moving block can be accurately positioned in the machining process and can be flexibly adjusted according to the lengths of different wire rods and the bending positions needing to be adjusted.

Description

Technical Field

[0001] This utility model relates to the field of bending machine equipment technology, and in particular to a continuous one-time bending machine for multi-bending structure wires. Background Technology

[0002] In modern manufacturing, wire bending is a crucial process widely used in the automotive, aerospace, and construction industries. While bending machines in related technologies possess automation capabilities, most lack flexible adjustment capabilities. This is particularly problematic when adapting to wires of different sizes and bending requirements; the equipment adjustments become overly complex, necessitating frequent mold changes, directly impacting production efficiency and quality. Furthermore, the inability to precisely control the feeding direction and bending angle during processing leads to wire misalignment and deformation, reducing processing accuracy and product quality. Therefore, it is necessary to improve current bending machines to address these issues.

[0003] The information disclosed in this background section is only for understanding the background technology of the inventive concept, and therefore may include information that does not constitute prior art. Utility Model Content

[0004] The purpose of this invention is to provide a continuous one-time bending machine for multi-bend wires, addressing the shortcomings of existing bending machines. While these machines possess automation capabilities, they often lack flexible adjustment, particularly when adapting to wires of different sizes and bending requirements. The complex adjustments necessitate frequent mold changes, directly impacting production efficiency and quality. Furthermore, the inability to precisely control the feeding direction and bending angle during processing leads to wire misalignment and deformation, reducing processing accuracy and product quality.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A continuous one-time bending machine for multi-bend structure wire includes a base, a processing table, a bending roller, and wire. The processing table is fixedly installed on the upper end of the base, and a slide rail is fixedly installed on the upper end of the processing table. A moving block is embedded in the upper end of the slide rail, and a lead screw is connected to the lower end of the moving block. The lead screw is connected to a stepper motor. A feeding chamber is fixedly installed on the upper end of the moving block. A feeding hole is installed on one side of the feeding chamber, and a feeding pipe is installed on the other side. A pneumatic rod is installed on one side of the processing table, and the upper end of the pneumatic rod is connected to the feeding pipe through a lifting rod. A bending roller is installed on the upper end of the processing table, and a guide block is installed on one side of the bending roller.

[0007] As a preferred technical solution, the wire passes through the feed hole, enters the feeding chamber and feed pipe, and then enters between the guide block and the bending roller.

[0008] As a preferred technical solution, a drive motor is installed at the lower end of the processing table, and the drive motor is connected to the bending roller.

[0009] As a preferred technical solution, a controller is installed on one side of the processing table, and buttons are installed on one side of the controller. The controller is electrically connected to the stepper motor, the drive motor, and the buttons.

[0010] The beneficial effects of this utility model are:

[0011] In this bending machine, the moving block can move back and forth on the processing table via a slide rail and a lead screw. The lead screw is driven by a stepper motor, which precisely controls the forward and backward position of the moving block according to a control signal. Thus, the moving block can not only be accurately positioned during processing, but also flexibly adjusted according to the length of different wires and the required bending position.

[0012] The pneumatic rod is connected to the lifting rod. The pneumatic rod adjusts the angle of the feeding tube using air pressure. It can precisely adjust the angle between the feeding tube and the wire feeding direction according to the requirements of different bending processes. This angle adjustment function makes the wire feeding smoother and ensures accurate transmission at different bending positions. Furthermore, the drive motor can control the bending action of the bending roller on the wire by controlling its rotation speed and angle. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a continuous one-time bending machine for multi-bend wires proposed in this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of a continuous one-time bending machine for multi-bend wires proposed in this utility model.

[0015] In the diagram: 1. Base, 2. Processing table, 3. Stepper motor, 4. Slide rail, 5. Lead screw, 6. Moving block, 7. Feed hole, 8. Feeding chamber, 9. Feeding pipe, 10. Wire, 11. Bending roller, 12. Drive motor, 13. Pneumatic rod, 14. Lifting rod, 15. Controller, 16. Button, 17. Guide block. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0019] Reference Figure 1-2 A continuous one-time bending machine for multi-bend structure wire includes a base 1, a processing table 2, a bending roller 11, and a wire 10. The processing table 2 is fixedly installed on the upper end of the base 1, and a slide rail 4 is fixedly installed on the upper end of the processing table 2. A moving block 6 is fitted into the upper end of the slide rail 4. The lower end of the moving block 6 is connected to a lead screw 5, and the lead screw 5 is connected to a stepper motor 3. A feeding chamber 8 is fixedly installed on the upper end of the moving block 6. On one side of the feeding chamber 8, a feeding hole 7 is installed, and on the other side, a feeding pipe 9 is installed.

[0020] With this design, the moving block 6 can move back and forth on the processing table 2 via the slide rail 4 and the lead screw 5. The lead screw 5 is driven by the stepper motor 3, which precisely controls the forward and backward position of the moving block 6 according to the control signal. Thus, the moving block 6 can not only be accurately positioned during processing, but also flexibly adjusted according to the length of different wires and the bending position that needs to be adjusted.

[0021] A pneumatic rod 13 is installed on one side of the processing table 2. The upper end of the pneumatic rod 13 is connected to the feeding pipe 9 via a lifting rod 14. A bending roller 11 is installed on the upper end of the processing table 2. A guide block 17 is installed on one side of the bending roller 11. The wire 10 passes through the feeding hole 7, through the feeding chamber 8 and the feeding pipe 9, and enters between the guide block 17 and the bending roller 11. A drive motor 12 is installed on the lower end of the processing table 2. The drive motor 12 is connected to the bending roller 11.

[0022] Through this design, the feeding pipe 9 and the feeding chamber 8 are movably connected, and the pneumatic rod 13 is connected to the lifting rod 14. The pneumatic rod 13 adjusts the angle of the feeding pipe 9 by means of air pressure. The pneumatic rod 13 can precisely adjust the angle between the feeding pipe 9 and the feed direction of the wire 10 according to the requirements of different bending processes. The angle adjustment function makes the wire feeding more stable and can ensure accurate transmission at different bending positions. Furthermore, the drive motor 12 can control the bending action of the bending roller 11 on the wire 10 by controlling the rotation speed and angle.

[0023] In other embodiments, a controller 15 is installed on one side of the processing table 2, and a button 16 is installed on one side of the controller 15. The controller 15 is electrically connected to the stepper motor 3, the drive motor 13, and the button 16.

[0024] In this embodiment, the moving block 6 is connected to the slide rail 4 and the lead screw 5, enabling it to move back and forth on the processing table 2. The lead screw 5 is driven by the stepper motor 3, which precisely controls the forward and backward position of the moving block 6 according to the control signal. Thus, the moving block 6 can not only be accurately positioned during processing, but also flexibly adjusted according to the length of different wires and the bending position that needs to be adjusted.

[0025] The pneumatic rod 13 is connected to the lifting rod 14. The pneumatic rod 13 adjusts the angle of the feeding pipe 9 using air pressure. The pneumatic rod 13 can precisely adjust the angle between the feeding pipe 9 and the wire 10 feed direction according to the requirements of different bending processes. This angle adjustment function makes the wire feeding more stable and ensures accurate transmission at different bending positions. Furthermore, the drive motor 12 can control the bending action of the bending roller 11 on the wire 10 by controlling the rotation speed and angle.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A multi-bending structure wire continuous one-time bending machine, comprising a base (1), a processing table (2), a bending roller (11) and a wire (10), characterized in that, The upper end of the base (1) is fixedly installed with a processing table (2), the upper end of the processing table (2) is fixedly installed with a sliding rail (4), the upper end of the sliding rail (4) is embedded with a moving block (6), the lower end of the moving block (6) is connected with a lead screw (5), the lead screw (5) is connected with a stepping motor (3), the upper end of the moving block (6) is fixedly installed with a feeding cavity (8), the two sides of the feeding cavity (8) are installed with an inlet hole (7) on one side and a feeding pipe (9) on the other side, and one side of the processing table (2) is installed with a pneumatic rod (13), the upper end of the pneumatic rod (13) is connected with the feeding pipe (9) through a lifting rod (14), the upper end of the processing table (2) is installed with a bending roller (11), and one side of the bending roller (11) is installed with a guide block (17).

2. The multi-bending structure wire continuous one-time bending machine according to claim 1, characterized in that, The wire (10) penetrates the feeding cavity (8) and the feeding pipe (9) through the inlet hole (7) and enters between the guide block (17) and the bending roller (11).

3. The continuous one shot multi-bending machine for multi-bent wire according to claim 1, wherein, The lower end of the processing table (2) is installed with a driving motor (12), and the driving motor (12) is connected with the bending roller (11).

4. The continuous one shot multi-bending machine for multi-bent wire structure according to claim 1, wherein, One side of the processing table (2) is installed with a controller (15), one side of the controller (15) is installed with a key (16), and the controller (15) is electrically connected with the stepping motor (3), the driving motor (12) and the key (16).

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