Machining device for structural part for hydraulic support
By using a rotary machining table and multi-point positioning design, the problem of multi-faceted machining of hydraulic support structural components was solved, achieving efficient and low-damage machining results and reducing enterprise production costs.
Patent Information
- Application Number
- CN202520221946.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-02-12
AI Technical Summary
Existing hydraulic support structural component processing equipment cannot process multiple surfaces simultaneously, and traditional chuck positioning relies on clamping force, which can easily damage the surface of the parts.
It adopts a rotary machining table design, combined with a support shaft seat, linear motor, transmission gear and rack linkage, and equipped with an auxiliary positioning frame and vacuum suction cup to achieve multi-point positioning and angle adjustment to adapt to different processing needs.
It enables flexibility in processing multiple surfaces, reduces disassembly and assembly operations, improves processing efficiency, avoids damage to parts, and reduces costs.
Smart Images

Figure CN223971649U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of processing equipment technology, and in particular to a processing device for structural components of hydraulic supports. Background Technology
[0002] According to Chinese Patent Publication No. CN117430062A, a lifting processing workbench for a coal mine hydraulic support structure includes a top seat, a frustum, a rotation adjustment assembly, and a tilt adjustment assembly located around the inner perimeter of a receiving groove; a suspension frame fixedly installed inside an installation groove; multiple sleeves movably sleeved around the periphery of the rope, with adjacent sleeves connected as a unit by the attraction of a third electromagnet; by synchronously adjusting and coordinating the winding amount of the rope by each winding machine in the installation groove, the workbench can move freely within the workshop. Through the multiple sleeves surrounding the rope and the magnetic attraction between the third electromagnets within the sleeves, the workbench can be quickly suspended and positioned, avoiding the workbench from easily swaying or shifting from the target position due to inertia during movement.
[0003] Existing technology products use a fixed flat worktable during processing, which cannot process other surfaces at the same time. In addition, traditional chuck positioning relies too much on clamping force, and the clamping surface is small, which can easily damage the surface of the parts. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a processing device for structural components of hydraulic supports.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a processing device for a structural component of a hydraulic support, comprising a processing machine body and processing parts, wherein a rotary processing table is provided in the middle of the top surface of the processing machine body, rotating plates are vertically provided on both sides of the rotary processing table, a support shaft seat is provided between the rotating plates on both sides and the surface of the processing machine body, and the support shaft seat is bolted to the top surface of the processing machine body, the processing parts are positioned on the surface of the rotary processing table, and a linear motor is provided on one side of the processing machine body, and the linear motor and the central shaft of one of the support shaft seats are mutually connected.
[0006] Preferably, a transmission gear is axially connected to the middle of the support shaft seat on one side. The transmission gear and the linear motor are mutually connected and driven. A transmission rack is provided between the transmission gear and the linear motor, and the transmission rack and the transmission gear are meshed together.
[0007] Preferably, the rotary machining table has an auxiliary positioning frame vertically mounted on the side of the workpiece, and the auxiliary positioning frame and the rotary machining table are bolted together for positioning.
[0008] Preferably, the surface of the rotary machining table is provided with vertical positioning feet on the side of the workpiece, and the positioning feet are bolted to the rotary machining table for positioning.
[0009] Preferably, the surface of the rotary machining table has a uniform rectangular linear array of threaded through holes, and the size of the threaded through holes is 2-16mm thread diameter.
[0010] Preferably, the output end of the linear motor is pin-connected to the transmission rack, and a linear slide rail is provided between the bottom surface of the transmission rack and the surface of the processing machine body, with the transmission rack and the linear slide rail cooperating with each other.
[0011] Preferably, the auxiliary positioning frame is provided with a vacuum suction cup on its side, and an air pump or air station is connected to the auxiliary positioning frame.
[0012] Beneficial effects
[0013] This invention employs a rotary machining table with evenly distributed threaded through holes on its surface, facilitating the positioning and fixing of workpieces of different sizes. Simultaneously, support shafts are installed on both sides of the rotary machining table, and the angle of the machining table is adjusted via the linkage of a linear motor with a transmission rack and gears. This allows for the machining of multiple surfaces of the workpieces, reducing disassembly and assembly operations and improving efficiency.
[0014] In this invention, the device achieves multi-point positioning and fixation of the processed parts through a combination design of an auxiliary positioning frame, positioning legs, and a vacuum suction cup. The auxiliary positioning frame is connected to an external air pump or air station, and the fixation effect is enhanced through vacuum adsorption. Attached Figure Description
[0015] Figure 1 This is an isometric view of the present invention;
[0016] Figure 2 This is a perspective view of the present utility model;
[0017] Figure 3 This is a top view of the present invention;
[0018] Figure 4 This is a front view of the present invention.
[0019] Legend:
[0020] 1. Machining body; 2. Rotary machining table; 3. Auxiliary positioning frame; 4. Support shaft seat; 5. Machining parts; 6. Rotary plate; 7. Transmission gear; 8. Positioning support feet; 9. Linear motor; 10. Transmission rack; 11. Linear slide rail. Detailed Implementation
[0021] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments and accompanying drawings. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation plan without creative effort are all within the protection scope of this utility model.
[0022] The specific embodiments of this utility model are described below with reference to the accompanying drawings. Specific Implementation Example 1:
[0024] Reference Figure 1-4 A processing device for a hydraulic support structural component includes a processing body 1 and a processing part 5. A rotary processing table 2 is located at the center of the top surface of the processing body 1. The surface of the rotary processing table 2 has a uniform rectangular linear array of threaded through holes, with the thread diameter being 2-16 mm. Rotating plates 6 are vertically arranged on both sides of the rotary processing table 2. Support bearings 4 are provided between the rotating plates 6 and the surface of the processing body 1, and the support bearings 4 are bolted to the top surface of the processing body 1. The processing part 5 is positioned on the surface of the rotary processing table 2. A linear motor 9 is located on one side of the processing body 1, and the linear motor 9 is connected to the central shaft of one of the support bearings 4. A transmission gear 7 is shaft-connected to the central part of one of the support bearings 4, and the transmission gear 7 is connected to the linear motor 9. The linear motor 9 and the transmission gear 7 are connected by a transmission rack 10. The transmission rack 10 and the transmission gear 7 are meshed. The output end of the linear motor 9 is pin-connected to the transmission rack 10. A linear slide rail 11 is provided between the bottom surface of the transmission rack 10 and the surface of the machining body 1. The transmission rack 10 and the linear slide rail 11 cooperate with each other. The rotary machining table 2 is vertically provided with an auxiliary positioning frame 3 on the side of the workpiece 5. The auxiliary positioning frame 3 is bolted to the rotary machining table 2. The side of the auxiliary positioning frame 3 is provided with a vacuum suction cup. An air pump or air station is connected to the auxiliary positioning frame 3. The surface of the rotary machining table 2 is vertically provided with a positioning leg 8 on the side of the workpiece 5. The positioning leg 8 is bolted to the rotary machining table 2.
[0025] During actual operation, the linear motor 9 is locked, and the transmission gear 7 is locked and positioned by the transmission rack 10 at the end of the linear motor 9, thereby ensuring that the rotary machining table 2 is positioned and does not rotate. Then, the workpiece 5 is placed on the surface of the rotary machining table 2, and the entire workpiece 5 is positioned on the surface of the rotary machining table 2 by the auxiliary positioning frame 3 and the positioning support 8. Since the surface of the rotary machining table 2 has a large number of threaded through holes, the auxiliary positioning frame 3 and the positioning support 8 can be bolted to different positions according to the actual size of the workpiece 5, thereby securing the workpiece 5. At the same time, the suction cup part of the auxiliary positioning frame 3 can vacuum the side of the workpiece 5. Adsorption further provides an auxiliary positioning effect, followed by surface processing operations, including but not limited to cutting, grinding, laser, sandblasting, etc. This processing equipment can be used. During processing, the linear position of the transmission rack 10 can be changed by controlling the extension and retraction of the linear motor 9, thereby driving the rotation angle of the rotary processing table 2. Different surfaces of the workpiece 5 can be processed on a single worktable, reducing disassembly operations, improving the efficiency of single-device processing, reducing costs, and can also be adapted to traditional equipment with simple modifications, avoiding the high costs of purchasing and upgrading fully automated equipment, and reducing the production pressure on enterprises. Specific Implementation Example 2:
[0027] Based on the technical solution of specific embodiment one, a vacuum suction cup is further added to the bottom surface of the rotary processing table 2 and a vacuum suction cup is added to the through hole position, which can perform vacuum suction positioning of the processed part 5, thereby achieving further structural weakening. Under certain circumstances, the existence of the auxiliary positioning frame 3 and the positioning support 8 can be eliminated.
[0028] In summary:
[0029] 1. A rotary machining table 2 is adopted, the surface of which is designed with evenly distributed threaded through holes (2-16mm diameter) to facilitate the positioning and fixing of machining parts 5 of different sizes. At the same time, support bearings 4 are set on both sides of the rotary machining table 2. The angle of the machining table is adjusted by the linkage of linear motor 9 with transmission rack 10 and gears, so that multiple surfaces of machining parts 5 can be machined, reducing disassembly and assembly operations and improving efficiency;
[0030] 2. Through the combined design of the auxiliary positioning frame 3, positioning support legs 8, and vacuum suction cup, the device achieves multi-point positioning and fixation of the processed part 5. The auxiliary positioning frame 3 is connected to an external air pump or air station, and the fixation effect is enhanced through vacuum adsorption.
[0031] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A processing device for structural parts of hydraulic supports, comprising a processing body (1) and a processing element (5), characterized in that: The middle part of the top surface of the processing body (1) is provided with a rotary processing table (2), the two sides of the rotary processing table (2) are vertically provided with rotary plates (6), the surfaces between the two sides of the rotary plates (6) and the processing body (1) are provided with support shaft seats (4), the support shaft seats (4) are bolted to the top surface of the processing body (1), the processing parts (5) are positioned on the surface of the rotary processing table (2), one side of the processing body (1) is provided with a linear motor (9), and the linear motor (9) and the central shaft of one side of the support shaft seat (4) are transmissionally connected with each other.
2. The hydraulic support structural member processing device according to claim 1, characterized in that: The central shaft of one side of the support shaft seat (4) is provided with a transmission gear (7), the transmission gear (7) and the linear motor (9) are transmissionally connected with each other, and the transmission gear (7) and the linear motor (9) are provided with a transmission rack (10) therebetween, the transmission rack (10) and the transmission gear (7) are gear meshedly connected.
3. The hydraulic support structural member processing device according to claim 1, characterized in that: The rotary processing table (2) is vertically provided with an auxiliary positioning frame (3) on the side surface of the processing part (5), and the auxiliary positioning frame (3) and the rotary processing table (2) are boltedly positioned.
4. The hydraulic support structural member processing device according to claim 1, characterized in that: The surface of the rotary processing table (2) is vertically provided with a positioning foot (8) on the side surface of the processing part (5), and the positioning foot (8) and the rotary processing table (2) are boltedly positioned.
5. The hydraulic support structural member processing device according to claim 1, characterized by: The surface of the rotary processing table (2) is uniformly provided with threaded through holes in a rectangular linear array, and the size of the threaded through holes is 2-16mm threaded diameter.
6. The hydraulic support structural member processing device according to claim 2, characterized in that: The output end of the linear motor (9) and the transmission rack (10) are pin-connected and positioned, the bottom surface of the transmission rack (10) and the surface of the processing body (1) are provided with a linear slide rail (11) therebetween, and the transmission rack (10) and the linear slide rail (11) are matched with each other.
7. The hydraulic support structural member processing device according to claim 3, characterized in that: The side surface of the auxiliary positioning frame (3) is provided with a vacuum suction cup, and the auxiliary positioning frame (3) is externally connected with an air pump or an air station.
Citation Information
Patent Citations
Lifting type machining workbench for coal mine hydraulic support structural part
CN117430062A