Intelligent assembling mistake-proofing box for liquid accumulator

Abstract

The utility model discloses an intelligent assembling mistake-proof box for a liquid accumulator, which structurally comprises a frame body, a plurality of windows are formed at the front end of the frame body, a plurality of groups of supporting rods are symmetrically arranged in pairs at the positions corresponding to the windows in the frame body, and a containing interval for arranging a material box is formed between every two supporting rods. A plurality of groups of sensors are correspondingly arranged on the left and right sides of each window at the front end of the frame body, an electric control box matched with each sensor is arranged at the top of the frame body, and a signal lamp matched with the electric control box is arranged at the high position of the frame body; according to the automatic assembling device, the taking sequence of parts is preset through the electric control box, liquid storage device workpieces are sequentially taken for assembling according to the preset sequence during assembling by a worker, the light curtain sensor transmits a signal of taking each time to the electric control box for judgment, when the assembling sequence of the worker is wrong, the sensor transmits a wrong signal to the electric control box, and the working efficiency is improved. The electric control box receives the signal and controls the signal lamp to be turned on, workers are prompted to correct in time, it is guaranteed that assembly is orderly, errors are avoided, and the assembly efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of assembly workbench technology, and more specifically, it relates to an intelligent assembly error-proof box for liquid storage containers. Background Technology

[0002] When assembling the liquid reservoir, the assembly sequence is extremely important. If the sequence is wrong, it is very likely that some parts will be unable to be installed. Therefore, the requirements for workers and mechanical equipment are relatively high. Most of these operations are carried out on a designated assembly workbench.

[0003] However, existing liquid reservoir assembly workbenches cannot remind you of the order of installation of parts, which easily leads to assembly errors; therefore, they do not meet the current needs. To address this, we propose an intelligent liquid reservoir assembly error-proof box. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an intelligent assembly error-proof box for liquid storage tanks to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a smart assembly error-proof box for liquid storage containers, comprising a frame, with multiple windows formed at the front end of the frame, and multiple sets of support rods symmetrically arranged in pairs at each corresponding position of each window inside the frame, forming an accommodating area for arranging material boxes between two support rods, multiple sets of sensors corresponding to the left and right of each window at the front end of the frame, an electrical control box adapted to each sensor being provided at the top of the frame, and an indicator light adapted to the electrical control box being provided at the high position of the frame.

[0006] The present invention is further configured such that: the number of windows is four, wherein each set of support rods in three windows is inclined from back to front, and one set of support rods in one window is inclined from front to back.

[0007] The present invention is further configured such that: multiple reinforcing rods are fixedly installed in the frame body at the corresponding positions of each group of support rods.

[0008] The present invention is further configured such that a baffle is provided on the side of each support rod away from the other corresponding support rod inside the frame.

[0009] The present invention is further configured such that a touch screen, a stop button, and a start button are respectively provided on the top front end of the frame.

[0010] The present invention is further configured such that four foot cups are distributed at the four corners of the bottom of the frame.

[0011] The present invention is further configured such that: the cross-section of the support rod is U-shaped and has a receiving groove, and several roller components are arranged and rotatably disposed in the receiving groove.

[0012] The present invention is further configured as follows: two connectors of the roller component and a roller disposed between the two connectors. The two connectors are rotatably disposed on the inner side wall of the receiving groove, and an installation groove is formed on one side of the connector and an extension groove is formed on the inner wall of the installation groove. Two assembly heads adapted to the installation groove are disposed on the left and right ends of the roller. A baffle for confining the assembly head in the installation groove is detachably disposed in the extension groove.

[0013] In summary, this utility model has the following beneficial effects: During operation, the electrical control box presets the order in which parts are picked up. When assembling, the staff picks up the liquid storage tank parts in the preset order and assembles them. The light curtain sensor transmits the signal of each pick-up to the electrical control box for judgment. When the staff assembles in the wrong order, the sensor transmits an error signal to the electrical control box. The electrical control box receives the signal and controls the indicator light to light up, prompting the staff to correct the error in time, ensuring orderly assembly, avoiding errors, and improving assembly efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is an assembly diagram of the support rod and baffle of this utility model;

[0017] Figure 3 This is a schematic diagram of the support rod of this utility model;

[0018] Figure 4 This is an assembly diagram of the roller component of this utility model.

[0019] Reference numerals: 1. Frame; 10. Touch screen; 11. Stop button; 12. Start button; 13. Foot cup holder; 2. Window; 20. Support rod; 21. Accommodation area; 22. Sensor; 23. Electrical control box; 24. Indicator light; 25. Reinforcing rod; 26. Baffle; 27. Material box; 3. Accommodation slot; 30. Roller component; 31. Connector; 32. Roller; 33. Mounting slot; 34. Extension slot; 35. Assembly head; 36. Baffle plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 As shown, an embodiment of the present invention provides a smart assembly error-proof box for liquid storage devices, comprising a frame 1, with multiple windows 2 formed at the front end of the frame 1, and multiple sets of support rods 20 symmetrically arranged in pairs at each corresponding position of each window 2 inside the frame 1, forming a accommodating area 21 between two support rods 20 for arranging material boxes 27, multiple sets of sensors 22 corresponding to each window 2 at the front end of the frame 1, an electrical control box 23 adapted to each sensor 22 is provided at the top of the frame 1, and an indicator light 24 adapted to the electrical control box 23 is provided at the high position of the frame 1.

[0022] In use, multiple accommodating sections 21 divide the space of the frame 1 into multiple areas. Each accommodating section 21 contains multiple material boxes 27. Different liquid storage parts are placed in the material boxes 27 of different accommodating sections 21. Each window 2 is used to take out different liquid storage parts. A sensor 22 (preferably a light curtain sensor) is set at each window 2 at the front end of the frame 1. During operation, the part taking order is preset by the electrical control box 23. When the staff assembles, they take out the liquid storage parts in the preset order and assemble them. The light curtain sensor 22 transmits the signal of each take-out to the electrical control box 23 for judgment. When the staff assembles in the wrong order, the sensor 22 transmits the error signal to the electrical control box 23. The electrical control box 23 receives the signal and controls the indicator light 24 to light up, prompting the staff to correct it in time.

[0023] Preferably, the electrical control box 23 can also be electrically connected with an external industrial robot to achieve the orderly assembly of the robot, and the signal light 24 can be equipped with a buzzer to remind the staff through sound.

[0024] There are four windows 2. In three of the windows 2, each set of support rods 20 is inclined from back to front, while in one of the windows 2, a set of support rods 20 is inclined from front to back.

[0025] In use, this utility model preferably has four windows 2, in which each set of support rods 20 in three windows 2 is inclined from back to front. The accommodating area 21 in the three windows 2 (assembly windows) is used to place the material box 27 to be assembled. After each material box 27 is used up, the subsequent material box 27 is automatically replenished to ensure assembly efficiency. In one window 2, a set of support rods 20 is inclined from front to back. This window 2 is used to transport the empty material box 27 after the workpiece is taken up. This window 2 does not need to be equipped with a sensor 22.

[0026] Multiple reinforcing rods 25 are fixed inside the frame 1 at the corresponding positions of each group of support rods 20.

[0027] During use, the reinforcement rods 25 effectively enhance the overall structural strength of the frame 1 and each set of support rods 20, thereby improving the stability of the equipment. Each support rod 20 has a through hole at the corresponding position of each reinforcement rod 25 for fasteners to pass through.

[0028] Inside the frame 1, baffles 26 are provided on the side of each support rod 20 that is away from the other corresponding support rod 20.

[0029] When in use, the baffle 26 is higher than the support rod 20 to limit the material box 27 in the accommodating area 21 and prevent the material box 27 from sliding off the two support rods 20 during the transmission process.

[0030] The front top of the frame 1 is equipped with a touch screen 10, a stop button 11, and a start button 12.

[0031] When in use, the touch screen 10 facilitates the operation of the electrical control system by the staff, while the stop button 11 and start button 12 are used to turn the equipment on and off.

[0032] Four foot cup holders 13 are distributed at the four corners of the bottom of the frame 1.

[0033] During use, the foot cups 13 are distributed at the four corners of the bottom of the frame 1 to ensure the stability of the frame 1; among them, the foot cups 13 are adjustable so that the equipment can adapt to complex ground conditions.

[0034] The support rod 20 has a U-shaped cross-section and is formed with a receiving groove 3. Several rollers 30 are arranged and rotatably disposed in the receiving groove 3.

[0035] During use, the roller component 30 is used to ensure that each material box 27 is smoothly transported on the support rod 20.

[0036] The roller component 30 has two connectors 31 and a roller 32 disposed between the two connectors 31. The two connectors 31 are rotatably disposed on the inner sidewall of the receiving groove 3. One side of the connector 31 is formed with an installation groove 33 and the inner wall of the installation groove 33 is formed with an extension groove 34. The left and right ends of the roller 32 are respectively provided with two assembly heads 35 that are adapted to the installation groove 33. The extension groove 34 is detachably provided with a baffle 36 for limiting the assembly head 35 within the installation groove 33.

[0037] During use, the roller component 30 is prone to jamming after prolonged use. The roller component 30 of this application can be disassembled and replaced separately as needed, effectively reducing the difficulty of operation and maintenance costs during equipment maintenance.

[0038] When assembling the roller assembly 30, the assembly heads 35 at both ends of the roller 32 are respectively placed into the mounting grooves 33 on one side of the two connectors 31. Then, the baffle 36 is placed into the extension groove 34 and fixed. With the baffle 36 fixed, the assembly head 35 is confined within the mounting groove 33 to achieve the assembly and fixation of the roller assembly 30. When it is necessary to replace the roller 32 separately, the reverse operation can be performed. The baffle 36 is installed and fixed by fasteners (bolts or screws).

[0039] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0040] It should also be noted that the terms used in this utility model, such as "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0041] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A liquid accumulator intelligent assembly mistake proofing box comprising a frame body (1), characterized in that: The frame body (1) is provided with a plurality of windows (2) at the front end, a plurality of groups of supporting rods (20) are symmetrically arranged at the corresponding positions of each window (2) inside the frame body (1), a containing interval (21) for arranging a material box (27) is formed between two supporting rods (20), a plurality of groups of sensors (22) are arranged at the left and right corresponding positions of each window (2) at the front end of the frame body (1), an electric control box (23) adapted to each sensor (22) is arranged at the top of the frame body (1), and a signal lamp (24) adapted to the electric control box (23) is arranged at the high position of the frame body (1).

2. The reservoir smart fitment poka-yoke bin of claim 1, wherein: The number of the windows (2) is four, wherein each group of supporting rods (20) in three of the windows (2) is arranged obliquely from back to front, and one group of supporting rods (20) in one of the windows (2) is arranged obliquely from front to back.

3. The reservoir smart fitment poka yoke bin of claim 2, wherein: A plurality of reinforcing rods (25) are fixedly arranged at the corresponding positions of each group of supporting rods (20) inside the frame body (1).

4. The reservoir smart fitment poka-yoke bin of claim 2, wherein: A baffle (26) is arranged on the side of each supporting rod (20) away from the other corresponding supporting rod (20) inside the frame body (1).

5. The reservoir smart fitment poka yoke bin of claim 1, wherein: A touch screen (10), a stop button (11) and a start button (12) are arranged at the top of the front end of the frame body (1).

6. The reservoir smart fitment poka yoke bin of claim 1, wherein: Four foot cup seats (13) are distributed at the four corners of the bottom of the frame body (1).

7. The reservoir smart fitment poka yoke bin of claim 1, wherein: The supporting rod (20) has a U-shaped structure in cross section and is formed with a containing groove (3), and a plurality of rolling shaft members (30) are arranged and rotatably arranged in the containing groove (3).

8. The reservoir smart fitment poka-yoke bin of claim 7, wherein: The rolling shaft member (30) is provided with two connecting heads (31) and a roller (32) arranged between the two connecting heads (31), the two connecting heads (31) are rotatably arranged on the inner side wall of the containing groove (3) in left and right correspondence, the connecting head (31) is formed with a mounting groove (33) on one side and an extension groove (34) is formed on the inner wall of the mounting groove (33), the roller (32) is provided with two assembly heads (35) adapted to the mounting groove (33) at the left and right ends in correspondence, and the extension groove (34) is detachably provided with a baffle (36) for limiting the assembly head (35) in the mounting groove (33).

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