Injection molding device for medical consumables
By introducing a material ejection device and a collection trough into the injection molding machine, and using a drive wheel and protruding rod structure to achieve automatic cleaning, the problem of product residue after molding is solved, and production efficiency and molding quality are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-06
AI Technical Summary
Existing medical consumable injection molding equipment often results in products sticking to the mold after molding, affecting production efficiency and molding quality, leading to an increase in scrap rate.
An injection molding device was designed, which includes a material ejection device and a collection tank. The device uses a drive wheel and a convex rod structure to achieve automatic cleaning of the molded block. The material ejection plate cleans the residual product in the molding tank, and the baffle prevents the product from splashing. The collection box collects the cleaned material.
It effectively prevents residues in molded products, improves production efficiency, reduces scrap rates, and ensures stable molding quality.
Smart Images

Figure CN223972075U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of medical supplies processing technology, specifically to an injection molding device for medical consumables. Background Technology
[0002] A plastic medical consumable injection molding device, with announcement number CN217021260U, includes a mounting platform, a mold mechanism, and a material conveying mechanism. The mold mechanism includes a mounting plate vertically fixed to one end of the mounting platform, a motor housing fixedly connected to the rear side of the mounting plate, and a motor horizontally fixedly connected inside the motor housing. This plastic medical consumable injection molding device, through the mold mechanism, uses a motor to drive a half-gear, which in turn drives multiple gear structures to control the regular separation and merging of the injection molds. When two injection molds merge, the injection molding device injects liquid plastic into them. After the plastic cools and solidifies, the two injection molds separate, and the finished product falls off. The two injection molds then merge again, repeating this process. This automates the mold merging and separation, improving production efficiency and the practicality of the device.
[0003] When the above-mentioned device is in use, the molded product may stick to the injection cavity when the two injection molds are separated. The above-mentioned equipment is an automated continuous production. If the product sticks to the mold and is not cleaned in time, it will affect the molding quality of the next product or even all subsequent products, thus increasing the scrap rate. Therefore, there is a need for an injection molding device for medical consumables to meet people's needs. Utility Model Content
[0004] The purpose of this invention is to provide an injection molding device for medical consumables to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an injection molding device for medical consumables, comprising an injection molding machine body; a molding device is provided on the injection molding machine body, a material ejection device is provided on the molding device, a collection groove is opened on the injection molding machine body, a collection box is installed in the collection groove, and the collection box is installed below the molding device;
[0006] Preferably, the ejector device includes two third main drive wheels, and two fifth rotating shafts are rotatably mounted on the injection molding machine body. The two third main drive wheels and the fifth rotating shafts are symmetrically arranged. A third driven wheel is fixedly mounted on the fifth rotating shaft. An ejector bar is installed in the collection trough, and an ejector plate is fixedly mounted on the ejector bar. A connecting rod connects the ejector bar and the third driven wheel.
[0007] Preferably, a first protruding rod is fixedly installed on the third drive wheel, a second protruding rod is fixedly installed on the ejector bar, and the two ends of the connecting rod are respectively rotatably installed on the first protruding rod and the second protruding rod.
[0008] Preferably, the injection molding machine body has a limiting groove, which is opened along the vertical direction, and the second protrusion is slidably installed in the limiting groove.
[0009] Preferably, the molding device includes a first motor, which is fixedly installed inside the injection molding machine body. A first half gear is fixedly installed on the output end of the first motor. A first rotating shaft is rotatably installed on the injection molding machine body. The first rotating shaft is installed below the first half gear. A first transmission gear is fixedly installed on the first rotating shaft. The first transmission gear meshes with the first half gear. A second transmission gear is fixedly installed on the first rotating shaft.
[0010] Preferably, a second shaft is installed on one side of the first shaft, the second shaft is rotatably mounted on the injection molding machine body, and a third transmission gear is fixedly installed on the second shaft, the second transmission gear meshing with the third transmission gear.
[0011] Preferably, a first main drive wheel is fixedly mounted on the first rotating shaft, a third rotating shaft is mounted on the side of the first rotating shaft away from the second rotating shaft, the third rotating shaft is rotatably mounted on the injection molding machine body, a first driven gear is fixedly mounted on the third rotating shaft, a first connecting rod is rotatably mounted on the first driven gear, a second main drive wheel is fixedly mounted on the second rotating shaft, a fourth rotating shaft is mounted on the side of the second rotating shaft away from the first rotating shaft, the fourth rotating shaft is rotatably mounted on the injection molding machine body, a second driven gear is fixedly mounted on the fourth rotating shaft, a second connecting rod is rotatably mounted on the second driven gear, a pair of molding blocks are mounted on the injection molding machine body, and the other ends of the first and second connecting rods are rotatably mounted on the molding blocks.
[0012] Preferably, the two third main drive wheels are fixedly mounted on the third and fourth rotating shafts respectively, the forming block has a forming groove, and the ejector bar is installed below the forming groove.
[0013] Preferably, the collection box has a slot, the ejector bar and the second protrusion are slidably installed in the slot, and a baffle is fixedly installed on the injection molding machine body.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] (1) In this utility model, when the molding device is working, it will drive the two molding blocks to repeatedly approach and move away. When the molding blocks approach, the injection device on the main body of the injection molding machine injects raw materials into the molding groove. The gear on the upper half of the first half gear can keep it for a period of time before separating the molding blocks. When the molding blocks are separated, under the rotation of the third and fourth rotating shafts, the third main drive wheel will drive the third driven wheel to move. The third driven wheel will rotate upward at this time. When the third driven wheel moves upward, it pushes the ejector bar upward through the connecting rod. The ejector bar moves upward and cleans the molding groove through the ejector plate to avoid product residue inside.
[0016] (2) In order to prevent the product from splashing into the injection molding machine body when cleaning the molding groove, a baffle is fixedly installed on one side of the molding block. The baffle can block the molding block and the injection molding machine body, and can prevent the product from being pushed into the injection molding machine body by the ejector bar when ejecting the material. The collection box can collect the product, and the slot on the collection box can not affect the normal movement of the ejector bar and the second protrusion. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of an injection molding device for medical consumables proposed in this utility model;
[0018] Figure 2 This is a structural diagram of the first motor and the first half gear of the injection molding device for medical consumables proposed in this utility model.
[0019] Figure 3 This is a structural diagram of the third main drive wheel and the third slave drive wheel of the injection molding device for medical consumables proposed in this utility model;
[0020] Figure 4 This is a structural diagram of the connecting rod and the second protruding rod of the injection molding device for medical consumables proposed in this utility model;
[0021] Figure 5 This is a schematic diagram of the baffle and limiting groove of the injection molding device for medical consumables proposed in this utility model.
[0022] In the diagram: 1. Injection molding machine body; 2. Molding device; 3. Unloading device; 4. Collection box; 5. Slot; 6. Collection trough; 200. First motor; 201. First half gear; 202. First rotating shaft; 203. First transmission gear; 204. Second transmission gear; 205. First main drive wheel; 206. Second rotating shaft; 207. Third transmission gear; 208. Second main drive wheel; 209. Third rotating shaft; 210. First... 211. Drive gear; 212. First connecting rod; 213. Fourth rotating shaft; 214. Second driven gear; 215. Second connecting rod; 216. Forming block; 217. Forming groove; 300. Third main drive wheel; 301. Fifth rotating shaft; 302. Third driven wheel; 303. First protruding rod; 304. Connecting rod; 305. Second protruding rod; 306. Unloading bar; 307. Unloading plate; 308. Baffle; 309. Limiting groove. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1: Please refer to Figure 1-5 This utility model provides a technical solution: an injection molding device for medical consumables, including an injection molding machine body 1; in order to prevent product residue on the molding device from affecting automatic production, the injection molding machine body 1 is provided with a molding device 2, the molding device 2 is provided with a material ejection device 3, the injection molding machine body 1 has a collection groove 6, a collection box 4 is installed in the collection groove 6, the collection box 4 is installed below the molding device 2, the injection molding production is carried out through the molding device 2, and the material ejection device 3 is used to eject and clean the molding device 2;
[0025] To prevent product residue from remaining in the molding device, the ejector device 3 includes two third main drive wheels 300. Two fifth rotating shafts 301 are rotatably mounted on the injection molding machine body 1. The two third main drive wheels 300 and the fifth rotating shafts 301 are symmetrically arranged. A third driven drive wheel 302 is fixedly mounted on the fifth rotating shaft 301. An ejector bar 306 is installed in the collecting trough 6, and an ejector plate 307 is fixedly mounted on the ejector bar 306. A connecting rod 304 connects the ejector bar 306 and the third driven drive wheel 302. A first protruding rod 303 is fixedly mounted on the third driven drive wheel 302, and a second protruding rod 305 is fixedly mounted on the ejector bar 306. The two ends of the connecting rod 304 are rotatably mounted on the first protruding rod 303 and the second protruding rod 305, respectively. The injection molding machine body 1 has a limiting groove 309, which is opened vertically. A second protrusion 305 is slidably installed in the limiting groove 309. The molding device 2 includes a first motor 200, which is fixedly installed in the injection molding machine body 1. A first half gear 201 is fixedly installed on the output end of the first motor 200. A first rotating shaft 202 is rotatably installed on the injection molding machine body 1, which is installed below the first half gear 201. A first transmission gear 203 is fixedly installed on the first rotating shaft 202, and the first transmission gear 203 meshes with the first half gear 201. A second transmission gear 204 is fixedly installed on the first rotating shaft 202. A second rotating shaft 206 is installed on one side of the first rotating shaft 202. A second shaft 206 is rotatably mounted on the injection molding machine body 1. A third transmission gear 207 is fixedly mounted on the second shaft 206, and the second transmission gear 204 meshes with the third transmission gear 207. A first main transmission wheel 205 is fixedly mounted on the first shaft 202. A third shaft 209 is mounted on the side of the first shaft 202 away from the second shaft 206, and the third shaft 209 is rotatably mounted on the injection molding machine body 1. A first driven transmission gear 210 is fixedly mounted on the third shaft 209, and a first connecting rod 211 is rotatably mounted on the first driven transmission gear 210. A second main transmission wheel 208 is fixedly mounted on the second shaft 206. A fourth shaft 212 is mounted on the side of the second shaft 206 away from the first shaft 202, and the fourth shaft 212 is rotatably mounted on... On the main body 1 of the injection molding machine, a second driven gear 213 is fixedly mounted on the fourth rotating shaft 212. A second connecting rod 214 is rotatably mounted on the second driven gear 213. A pair of molding blocks 215 are mounted on the main body 1 of the injection molding machine. The other ends of the first connecting rod 211 and the second connecting rod 214 are rotatably mounted on the molding blocks 215. Two third main drive wheels 300 are fixedly mounted on the third rotating shaft 209 and the fourth rotating shaft 212, respectively. A molding groove 216 is opened on the molding block 215. An ejector bar 306 is installed below the molding groove 216. The structure and motion principle of the molding device 2 of this device are the same as those of the molding structure in CN217021260U. The first main drive wheel 205 and the first driven gear 210 are connected by a belt for transmission.The second main drive wheel 208 and the second driven drive gear 213 are connected by a belt. When the molding device 2 is working, the two molding blocks 215 repeatedly approach and move away under the drive of the first half gear 201. Only half of the first half gear 201 has teeth, and its number of teeth is equal to that of the first drive gear 203 and the third drive gear 207. Therefore, when the teeth on the first half gear 201 mesh with the first drive gear 203, they can drive it to rotate a full revolution. The first drive gear 203 drives the first driven drive gear 210 to rotate a full revolution through the first main drive wheel 205. The third transmission gear 207 meshes in the opposite direction to the first transmission gear 203. The third transmission gear 207 drives the second driven transmission gear 213 to rotate one revolution via the second main transmission wheel 208. When the first driven transmission gear 210 rotates, it drives one side of the forming block 215 to move left and right via the first connecting rod 211. The second driven transmission gear 213 drives the forming block 215 to move via the second connecting rod 214. When the toothless part of the first half gear 201 rotates onto the first transmission gear 203, the first transmission gear 203 will not be driven to continue rotating. At this time, the third... With the first drive gear 210 and the second drive gear 213 remaining stationary, the two molding blocks 215 approach and come into contact with each other. As the molding blocks 215 approach, the injection molding device on the main body 1 injects raw material into the molding groove 216. When the molding blocks 215 separate, under the rotation of the third rotating shaft 209 and the fourth rotating shaft 212, the third main drive wheel 300 moves via the belt to the third driven wheel 302. The third driven wheel 302 rotates upward at this time, and as it moves upward, it pushes the ejector bar 306 upward via the connecting rod 304. The ejector bar 306 moves upward and cleans the forming groove 216 via the ejector plate 307 to prevent product residue inside. When the connection points of the first connecting rod 211 and the second connecting rod 214 with the first driven gear 210 and the second driven gear 213 are at the left or right ends of the first driven gear 210 and the second driven gear 213, the first protrusion 303 on the third driven wheel 302 should be located at the upper or lower ends, thus ensuring that when the forming block 215 moves left and right reciprocatingly, the ejector bar 306 moves up and down reciprocatingly under the limitation of the limiting groove 309.
[0026] Example 2: Figure 5In order to collect the product and prevent it from splashing into the mounting slot inside the device, the collection box 4 has a slot 5. The ejector bar 306 and the second protrusion 305 are slidably installed in the slot 5. A baffle 308 is fixedly installed on the injection molding machine body 1. In order to prevent the product from splashing into the injection molding machine body 1 when cleaning the molding slot 216, the baffle 308 is fixedly set on one side of the molding block 215. The baffle 308 can block the molding block 215 and the injection molding machine body 1, and can prevent the product from being pushed into the injection molding machine body 1 by the ejector bar 306 during ejection. The collection box 4 can collect the product. The slot 5 on the collection box 4 can not affect the normal movement of the ejector bar 306 and the second protrusion 305. The remaining features are the same as in Embodiment 1.
[0027] The working principle is as follows: The structure and motion principle of the molding device 2 in this device are the same as those in CN217021260U. The first main drive wheel 205 is connected to the first driven gear 210 via a belt, and the second main drive wheel 208 is connected to the second driven gear 213 via a belt. When the molding device 2 is working, the two molding blocks 215 repeatedly approach and move away under the drive of the first half gear 201. Only half of the first half gear 201 has teeth, and its number of teeth is equal to that of the first drive gear 203 and the third drive gear 207. Therefore, when the teeth on the first half gear 201 mesh with the first drive gear 203, it can drive the first drive gear 203 to rotate a full revolution. The first drive gear 203, through the first main drive wheel 205... The driving wheel 205 drives the first driven gear 210 to rotate one revolution. The third driven gear 207 meshes in the opposite direction to the first driven gear 203. The third driven gear 207 drives the second driven gear 213 to rotate one revolution via the second main drive wheel 208. When the first driven gear 210 rotates, it drives one side of the forming block 215 to move left and right via the first connecting rod 211. The second driven gear 213 drives the forming block 215 to move via the second connecting rod 214. When the toothless part of the first half gear 201 rotates onto the first driven gear 203, the first driven gear 203 will not be driven to continue rotating. At this time, the first driven gear 210 and the second driven gear 213 also remain stationary. The two forming blocks 215 The molding blocks 215 come close together. When they are close, the injection molding device on the main body 1 of the injection molding machine injects raw material into the molding groove 216. When the molding blocks 215 separate, under the rotation of the third rotating shaft 209 and the fourth rotating shaft 212, the third main drive wheel 300 moves through the belt to the third driven wheel 302. The third driven wheel 302 rotates upward at this time. When the third driven wheel 302 moves upward, it pushes the ejector bar 306 upward through the connecting rod 304. The ejector bar 306 moves upward and cleans the molding groove 216 through the ejector plate 307 to prevent product residue inside. When the connection point of the first connecting rod 211 and the second connecting rod 214 with the first driven gear 210 and the second driven gear 213 is at the first driven gear... When the third driven wheel 302 is at the left or right end of the wheel 210 and the second driven gear 213, the first protrusion 303 on the third driven wheel 302 should be at the upper or lower end, so as to ensure that when the molding block 215 moves back and forth, the ejector bar 306 moves back and forth under the limit of the limiting groove 309. In order to prevent the product from splashing into the injection molding machine body 1 when cleaning the molding groove 216, a baffle 308 is fixedly set on one side of the molding block 215. The baffle 308 can block the molding block 215 and the injection molding machine body 1, and can prevent the product from being pushed into the injection molding machine body 1 by the ejector bar 306 during ejection. The collection box 4 can collect the product, and the slot 5 on the collection box 4 can not affect the normal movement of the ejector bar 306 and the second protrusion 305.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An injection molding device for medical consumables, comprising an injection molding machine body (1); characterized by: The injection molding machine body (1) is provided with a molding device (2), the molding device (2) is provided with a material returning device (3), the injection molding machine body (1) is provided with a collecting groove (6), the collecting groove (6) is provided with a collecting box (4), and the collecting box (4) is installed below the molding device (2); The material returning device (3) comprises two third main transmission wheels (300), the injection molding machine body (1) is rotatably provided with two fifth rotating shafts (301), the third main transmission wheel (300) and the fifth rotating shaft (301) are symmetrically arranged, the fifth rotating shaft (301) is fixedly provided with a third driven gear (302), the collecting groove (6) is provided with a material returning rod (306), the material returning rod (306) is fixedly provided with a material returning piece (307), and the material returning rod (306) and the third driven gear (302) are connected with a connecting rod (304).
2. The injection molding apparatus for medical supplies of claim 1, wherein: The third driven gear (302) is fixedly provided with a first protruding rod (303), the material returning rod (306) is fixedly provided with a second protruding rod (305), and the connecting rod (304) is rotatably arranged at the first protruding rod (303) and the second protruding rod (305).
3. A medical supply injection molding apparatus as defined in claim 2, wherein: The injection molding machine body (1) is provided with a limiting groove (309), the limiting groove (309) is vertically arranged, and the second protruding rod (305) is slidably arranged in the limiting groove (309).
4. The injection molding apparatus for medical supplies of claim 1, wherein: The molding device (2) comprises a first motor (200), the first motor (200) is fixedly arranged in the injection molding machine body (1), a first half gear (201) is fixedly arranged on the output end of the first motor (200), a first rotating shaft (202) is rotatably arranged on the injection molding machine body (1), the first rotating shaft (202) is arranged below the first half gear (201), a first transmission gear (203) is fixedly arranged on the first rotating shaft (202), the first transmission gear (203) is engaged with the first half gear (201), and a second transmission gear (204) is fixedly arranged on the first rotating shaft (202).
5. A medical supply injection molding apparatus as defined in claim 4, wherein: A second rotating shaft (206) is arranged on one side of the first rotating shaft (202), the second rotating shaft (206) is rotatably arranged on the injection molding machine body (1), a third transmission gear (207) is fixedly arranged on the second rotating shaft (206), and the second transmission gear (204) is engaged with the third transmission gear (207).
6. A medical supply injection molding apparatus as defined in claim 5, wherein: The first rotating shaft (202) is fixedly installed with a first main transmission wheel (205), and the side, away from the second rotating shaft (206), of the first rotating shaft (202) is installed with a third rotating shaft (209), the third rotating shaft (209) is rotatably installed on the injection molding machine body (1), the third rotating shaft (209) is fixedly installed with a first driven gear (210), the first driven gear (210) is rotatably installed with a first connecting rod (211), the second rotating shaft (206) is fixedly installed with a second main transmission wheel (208), the side, away from the first rotating shaft (202), of the second rotating shaft (206) is installed with a fourth rotating shaft (212), the fourth rotating shaft (212) is rotatably installed on the injection molding machine body (1), the fourth rotating shaft (212) is fixedly installed with a second driven gear (213), the second driven gear (213) is rotatably installed with a second connecting rod (214), the injection molding machine body (1) is installed with a pair of forming blocks (215), and the other ends of the first connecting rod (211) and the second connecting rod (214) are rotatably installed on the forming blocks (215).
7. A medical supply injection molding apparatus as defined in claim 6, wherein: Two third main transmission wheels (300) are fixedly installed on the third rotating shaft (209) and the fourth rotating shaft (212) respectively, the forming blocks (215) are provided with forming grooves (216), and the material returning rods (306) are installed below the forming grooves (216).
8. The injection molding apparatus for medical supplies of claim 2, wherein: The collecting box (4) is provided with a clamping groove (5), the material returning rods (306) and the second protruding rods (305) are slidably installed in the clamping groove (5), and the injection molding machine body (1) is fixedly installed with a baffle (308).
Citation Information
Patent Citations
Injection molding device for plastic medical consumables
CN217021260U