Production equipment for promoting growth of pores of activated carbon
By using an air pump to preheat air in the activated carbon production equipment and injecting it into the inner liner at high temperature, the reaction of carbon monoxide and carbon dioxide with the raw materials is promoted, thus solving the problem of slow pore growth in activated carbon and improving the pore growth rate and uniformity.
Patent Information
- Application Number
- CN202520627042.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-06
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-04-06
AI Technical Summary
In existing activated carbon production processes, pore growth is slow, activation is insufficient, and efficiency is low.
An air pump is used to inflate the inside of the outer insulation tank and preheat the air before injecting it into the inner liner for reheating. This high-temperature environment promotes the surface carbonization of the raw materials. Carbon monoxide and carbon dioxide react with the raw materials at high temperatures, promoting pore growth.
It improves the pore growth rate and activation uniformity, thereby increasing the production efficiency of activated carbon.
Smart Images

Figure CN223973876U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of activated carbon preparation technology, and in particular to production equipment for promoting the growth of activated carbon pores. Background Technology
[0002] Activated carbon is a specially treated type of carbon. Organic raw materials are heated in the absence of air to reduce non-carbon components, then react with gases, causing surface erosion and creating a highly porous structure. Because the activation process is microscopic—the erosion of numerous molecular carbides is point-like—the activated carbon surface has countless tiny pores.
[0003] In the production process of existing activated carbon, the surface pores grow slowly, which easily leads to insufficient activation and low efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a production device for promoting the growth of activated carbon pores. It uses an air pump to fill the inside of an externally insulated tank with air, preheats the air, and then injects it into the inner liner. The tank is then heated again and the raw material is carbonized on the surface under high temperature. In addition, the carbon monoxide and carbon dioxide generated during the carbonization process can continue to react with the raw material at high temperature inside, promoting the growth of carbonized pores, increasing the pore growth rate, and improving the uniformity of activation.
[0005] To achieve the above objectives, a production device for promoting activated carbon pore growth is provided, comprising: an outer barrel; an outer heat insulation barrel fixedly connected to the inner circumferential surface of the outer barrel; an inner heat insulation barrel disposed inside the outer heat insulation barrel; an inner liner fixedly connected to the inner circumferential surface of the inner heat insulation barrel; an inner heating plate fixedly connected to the inner circumferential surface of the inner liner; a mesh barrel disposed inside the inner side of the inner heating plate; the top of the mesh barrel fixedly connected to the inner liner; a lower heating plate fixedly connected to the inner bottom surface of the outer heat insulation barrel; and a lower air pipe fixedly connected to the bottom of the inner liner. The number of lower air pipes is specified. There are eight sensors evenly distributed at the bottom of the inner liner. A valve is installed on the circumference of the lower air pipe. An external temperature sensor and a pressure sensor are fixedly connected to the inner circumference of the outer insulation tank. There are two external temperature sensors, which are symmetrically arranged vertically. An internal temperature sensor, an internal carbon monoxide sensor, and an internal carbon dioxide sensor are fixedly connected to the inner circumference of the inner liner. There are two internal temperature sensors, which are symmetrically distributed at the upper and lower ends of the internal heating plate. An air pump is fixedly connected to the circumference of the outer tank.
[0006] According to the aforementioned equipment for promoting activated carbon pore growth, the output end of the air pump passes through the outer barrel and the outer insulation barrel, and a cavity is provided between the outer insulation barrel and the inner insulation barrel.
[0007] According to the aforementioned equipment for promoting activated carbon pore growth, an upper air pipe is fixedly connected to the top of the inner liner, and the top of the upper air pipe penetrates the inner heat insulation barrel.
[0008] According to the aforementioned equipment for promoting activated carbon pore growth, a feed pipe is fixedly connected to the top of the outer barrel, and the bottom of the feed pipe passes through the outer insulation barrel and the inner insulation barrel and is fixedly connected to the inner liner.
[0009] According to the activated carbon pore growth production equipment, the bottom of the outer barrel is fixedly connected to a discharge pipe, and the top of the discharge pipe passes through the outer insulation barrel, the inner insulation barrel, the inner liner and the mesh barrel and is fixedly connected.
[0010] According to the aforementioned equipment for promoting activated carbon pore growth, an exhaust pipe is fixedly connected to the top of the outer barrel, the bottom of the exhaust pipe penetrates the outer heat insulation barrel, and the exhaust pipe is connected to an external cooling device.
[0011] According to the activated carbon pore growth production equipment, the bottom of the outer barrel is fixedly connected with a support column, and the number of the support columns is four, which are symmetrically distributed below the outer barrel.
[0012] According to the aforementioned equipment for promoting activated carbon pore growth, both the feed pipe and the discharge pipe are made of non-thermal-conducting ceramic material, and the mesh barrel is made of stainless steel mesh.
[0013] The above-mentioned solution has the following beneficial effects: By setting up an outer barrel, an outer insulated barrel, an inner insulated barrel, an inner liner, an inner heating plate, a mesh barrel, a lower heating plate, a lower air pipe, an outer temperature sensor, an outer carbon monoxide sensor, an outer carbon dioxide sensor, an inner temperature sensor, an inner carbon monoxide sensor, an inner carbon dioxide sensor, an air pump, and an upper air pipe, the air pump is used to inflate the interior of the outer insulated barrel, preheat the air, and then inject it into the inner liner for reheating. The raw materials are then carbonized on the surface under high temperature. Moreover, the carbon monoxide and carbon dioxide generated during the carbonization process can continue to react with the raw materials at high temperature inside, promoting the growth of carbonized pores, increasing the pore growth rate, and improving the activation uniformity.
[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a front view of the production equipment for promoting activated carbon pore growth according to this utility model;
[0017] Figure 2This is a cross-sectional view of the production equipment for promoting activated carbon pore growth according to this utility model;
[0018] Figure 3 for Figure 2 Enlarged view of A in the middle;
[0019] Figure 4 This is a front view of the production equipment for promoting activated carbon pore growth according to this utility model.
[0020] Legend:
[0021] 1. Outer drum; 2. Outer insulated drum; 3. Inner insulated drum; 4. Inner liner; 5. Inner heating plate; 6. Mesh drum; 7. Lower heating plate; 8. Lower air pipe; 9. External temperature sensor; 10. Air pressure sensor; 12. Internal temperature sensor; 13. Internal carbon monoxide sensor; 14. Internal carbon dioxide sensor; 15. Air pump; 18. Upper air pipe; 19. Feed pipe; 20. Discharge pipe; 21. Exhaust pipe; 22. Support column. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0023] Reference Figure 1-4This utility model embodiment of a production equipment for promoting activated carbon pore growth includes: an outer barrel 1; an outer heat-insulating barrel 2 fixedly connected to the inner circumferential surface of the outer barrel 1; an inner heat-insulating barrel 3 disposed inside the outer heat-insulating barrel 2; an inner liner 4 fixedly connected to the inner circumferential surface of the inner heat-insulating barrel 3; and an inner heating plate 5 fixedly connected to the inner circumferential surface of the inner liner 4. Activating the inner heating plate 5 provides the high-temperature environment required for activation, allowing the internal gas to activate the surface of the raw materials. A mesh barrel 6, made of stainless steel, is disposed inside the inner heating plate 5 for placing the raw materials. The top of the mesh barrel 6 is fixedly connected to the inner liner 4. A lower heating plate 7 is fixedly connected to the inner bottom surface of the outer heat-insulating barrel 2. Activating the lower heating plate 7 preheats the air inside the cavity. Eight lower air pipes 8 are fixedly connected to the bottom of the inner liner 4. The bottom of the inner liner 4 is evenly distributed. A valve is provided on the circumference of the lower air pipe 8. When the valve is opened, preheated air can be injected into the inner liner 4 through the lower air pipe 8. After reheating, the raw materials are surface activated. An external temperature sensor 9 and a pressure sensor 10 are fixedly connected to the inner circumference of the outer heat insulation barrel 2. There are two external temperature sensors 9, which are symmetrically arranged at the top and bottom, and are used to monitor the air pressure and temperature in the cavity. An internal temperature sensor 12, an internal carbon monoxide sensor 13, and an internal carbon dioxide sensor 14 are fixedly connected to the inner circumference of the inner liner 4. They are used to monitor the concentration and temperature of carbon monoxide and carbon dioxide in the inner liner 4. There are two internal temperature sensors 12, which are symmetrically distributed at the top and bottom ends of the inner heating plate 5. An air pump 15 is fixedly connected to the circumference of the outer barrel 1.
[0024] The output end of the air pump 15 passes through the outer barrel 1 and the outer insulation barrel 2. A cavity is provided between the outer insulation barrel 2 and the inner insulation barrel 3. The air pump 15 can be used to fill the cavity inside the outer insulation barrel 2 with air to facilitate preheating.
[0025] The top of the inner liner 4 is fixedly connected to an upper air pipe 18, the top of which passes through the inner heat insulation barrel 3 and communicates with the cavity, thereby forming an internal circulation. This allows the carbon monoxide and carbon dioxide generated during the activation process to circulate continuously inside and continue to react with the raw materials under high temperature conditions, thereby promoting the growth of surface pores and making the activation more complete. The top of the outer barrel 1 is fixedly connected to a feed pipe 19, the bottom of which passes through the outer heat insulation barrel 2 and the inner heat insulation barrel 3 and is fixedly connected to the inner liner 4. The bottom of the outer barrel 1 is fixedly connected to a discharge pipe 20, the top of which passes through the outer heat insulation barrel 2, the inner heat insulation barrel 3, the inner liner 4 and the mesh barrel 6 and is fixedly connected to the outer barrel 1. The top of the outer barrel 1 is fixedly connected to an exhaust pipe 21. Both the feed pipe 19 and the discharge pipe 20 are made of non-thermal conductive ceramic material. The bottom of the exhaust pipe 21 passes through the outer heat insulation barrel 2 and is connected to an external cooling device.
[0026] The bottom of the outer tub 1 is fixedly connected to a support column 22. There are four support columns 22, which are symmetrically distributed below the outer tub 1.
[0027] Working principle: Raw materials are fed into the mesh barrel 6 through the feed pipe 19. Then, the air pump 15 is started to inject air into the internal cavity of the outer heat-insulating barrel 2. The lower heating plate 7 is started to preheat the air. Then, the lower air pipe 8 is opened to inject the preheated air into the inner liner 4. The inner heating plate 5 is started to continue to raise the internal temperature and activate the surface of the raw materials. The gas after the reaction enters the cavity again through the upper air pipe 18. The air pump 15 continuously injects cold air to create a large temperature difference between the inside and outside, thereby forming a gas circulation. When the internal air pressure is too high, some gas is discharged from the exhaust pipe 21 into the cooling equipment. After cooling, it is discharged again. After activation is completed, the discharge pipe 20 is opened to discharge the activated carbon.
[0028] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A device for promoting the growth of pores in activated carbon production, comprising: The utility model provides an outer bucket (1), it is characterized in being connected with the outer heat insulation bucket (2) on the inside circumference of the outer bucket (1), the inside of the outer heat insulation bucket (2) is provided with the inner heat insulation bucket (3), the inner circumference of the inner heat insulation bucket (3) is fixedly connected with the inner bag (4), the inner circumference of the inner bag (4) is fixedly connected with the inner heating plate (5), the inner side of the inner heating plate (5) is provided with the net bucket (6), the top of the net bucket (6) is fixedly connected with the inner bag (4), the inside bottom of the outer heat insulation bucket (2) is fixedly connected with the lower heating plate (7), the bottom of the inner bag (4) is fixedly connected with the lower air pipe (8), the number of lower air pipe (8) is provided with eight, and evenly distributed in the bottom of the inner bag (4), the circumference of the lower air pipe (8) is provided with the valve, the inner circumference of the outer heat insulation bucket (2) is fixedly connected with the outer temperature sensor (9) and the air pressure sensor (10), the number of outer temperature sensor (9) is provided with two, and symmetrically arranged, the inner circumference of the inner bag (4) is fixedly connected with the inner temperature sensor (12), the inner carbon monoxide sensor (13) and the inner carbon dioxide sensor (14), the number of inner temperature sensor (12) is provided with two, and symmetrically distributed in the upper and lower ends of the inner heating plate (5), the circumference of the outer bucket (1) is fixedly connected with the inflation pump (15).
2. The activated carbon pore growth promoting production apparatus according to claim 1, wherein The output end of the inflation pump (15) penetrates the outer bucket (1) and the outer heat insulation bucket (2), and a cavity is arranged between the outer heat insulation bucket (2) and the inner heat insulation bucket (3).
3. The activated carbon pore growth promoting production apparatus according to claim 1, wherein The top of the inner bag (4) is fixedly connected with the upper air pipe (18), and the top of the upper air pipe (18) penetrates the inner heat insulation bucket (3).
4. The activated carbon pore growth promoting production apparatus according to claim 1, wherein The top of the outer bucket (1) is fixedly connected with the feeding pipe (19), and the bottom of the feeding pipe (19) penetrates the outer heat insulation bucket (2), the inner heat insulation bucket (3) and is fixedly connected with the inner bag (4).
5. The activated carbon pore growth promoting production apparatus according to claim 4, wherein The bottom of the outer bucket (1) is fixedly connected with the discharging pipe (20), and the top of the discharging pipe (20) penetrates the outer heat insulation bucket (2), the inner heat insulation bucket (3), the inner bag (4) and the net bucket (6) and is fixedly connected.
6. The activated carbon pore growth promoting production apparatus according to claim 1, wherein The top of the outer bucket (1) is fixedly connected with the exhaust pipe (21), and the bottom of the exhaust pipe (21) penetrates the outer heat insulation bucket (2), and the exhaust pipe (21) is connected with external cooling equipment.
7. The activated carbon pore growth promoting production apparatus according to claim 1, wherein The bottom of the outer bucket (1) is fixedly connected with the support column (22), and the number of support columns (22) is provided with four, and symmetrically distributed below the outer bucket (1).
8. The activated carbon pore growth promoting production apparatus according to claim 5, wherein The feeding pipe (19) and the discharging pipe (20) are made of non-heat-conducting ceramic material, and the net bucket (6) is made of stainless steel.