Automatic maintenance trolley
By using the all-round spraying and positioning moving components of the automatic curing trolley, the problem of manual curing in the water conveyance corridor of the long corridor-type ship lock was solved, realizing fully automated concrete wet curing and ensuring concrete quality and project durability.
Patent Information
- Application Number
- CN202520614301.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-04-02
AI Technical Summary
In the water conveyance corridor of a long-span lock, the cross-sectional dimensions are small and multiple sections are constructed continuously. It is difficult to ensure the concrete is kept moist by manual curing alone, resulting in poor curing effect and affecting the quality of the concrete.
Design an automatic maintenance trolley equipped with an all-around spraying component and a positioning and moving component. It uses a submersible pump and a high-pressure atomizing nozzle to achieve all-around spraying, and uses telescopic push rods and positioning wheels to ensure the uniformity of spraying and the stability of the device. It combines walking rubber wheels and motor drive to achieve automated movement.
It achieves fully automated and comprehensive corridor maintenance, ensuring concrete wettability, avoiding quality problems caused by untimely or uneven maintenance, reducing construction labor intensity, and improving project quality and durability.
Smart Images

Figure CN223974578U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction technology, specifically to an automatic maintenance trolley. Background Technology
[0002] With the rapid development of hydropower and waterway construction and the continuous expansion of the scale of water conservancy and waterway projects, the requirements for the degree of automation of water conservancy and waterway projects are also getting higher and higher. The concrete of the inner wall of the water conveyance corridor of the lock often involves the problem of curing. If the curing effect is not good, it will directly affect the quality of the concrete and make it difficult to guarantee the quality of the concrete.
[0003] In existing technologies, the water conveyance channels of long-channel ship locks are relatively long and have small cross-sectional dimensions. When multiple sections are constructed continuously, the long channels make it difficult to maintain the long-term moist curing state of the inner wall concrete by relying solely on manual maintenance, thus making it difficult to achieve the desired concrete curing effect. Utility Model Content
[0004] The purpose of this utility model is to provide an automatic curing trolley to solve the problem in the above-mentioned background technology that the water conveyance channel of the long corridor ship lock is long and has a small cross-sectional size. When multiple sections are constructed continuously, the channel is long, and it is difficult to maintain the long-term moist curing state of the inner wall concrete by relying solely on manual curing, so it is difficult to achieve the purpose of good concrete curing effect.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] An automatic maintenance trolley includes a trolley frame. The trolley frame is characterized in that: an all-round spraying component is provided on the top of the trolley frame, and the all-round spraying component is used to realize all-round spraying maintenance of the corridor; positioning and moving components are provided on the front and back of the trolley frame, and the positioning and moving components are used to limit the position of the trolley frame to maintain the uniformity of spraying.
[0007] The omnidirectional spraying assembly includes a spraying water tank, which is located on the top of the trolley frame. A submersible pump is installed inside the spraying water tank, and a transmission pipe is installed at the output end of the submersible pump. A spraying pipe is installed at the end of the transmission pipe, and a fixing frame is installed on the inner side of the spraying pipe. The fixing frame is located on the top of the trolley frame.
[0008] The positioning and moving component includes a telescopic push rod, which is located on the front and back of the fixed frame. A limit bracket is installed on the outer side of the output end of the telescopic push rod, and a positioning wheel is provided on the inner side of the limit bracket.
[0009] Preferably, crossbars are installed between the fixed frames, and a drain valve is provided on the back of the lower end of the spray tank, and a travel circuit breaker sensor is provided on the inner side of the left end of the trolley frame.
[0010] Preferably, a control box is installed on the right side of the spray tank, and a box cover is embedded on the right side of the control box, and a controller is installed on the left side inside the control box.
[0011] Preferably, an automatic retractable electric drum reel is installed on the top of the water tank, and a connecting end is installed on the right side of the upper end of the automatic retractable electric drum reel, with a connecting wire provided on the inner side of the connecting end.
[0012] Preferably, a drive motor is installed at the bottom inside the control box, and a transmission belt is provided on the outer side of the output end of the drive motor. Two sets of walking rubber wheels are connected to the inner side of the end of the transmission belt through pulleys, and a limit plate is provided on the outer side of the walking rubber wheels. The limit plate is located at the bottom of the trolley frame.
[0013] Preferably, the outer side of the spray pipe is provided with several sets of high-pressure atomizing nozzles.
[0014] Preferably, the output end of the telescopic push rod is provided with a piston rod, and the piston rod is located on one side of the limiting bracket.
[0015] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0016] 1. This utility model, equipped with an all-around spraying assembly, utilizes a spraying water tank to provide water for spray curing. An internal submersible pump injects curing water into the spray pipes via a transmission pipe. High-pressure atomizing nozzles on the spray pipes then evenly spray the water onto the inner walls of the corridor. The entire device moves within the corridor using rubber wheels and an internal motor, achieving fully automatic and all-around corridor curing. This avoids prolonged exposure of personnel to the enclosed environment of the corridor, ensuring personnel safety and guaranteeing that every inch of the corridor wall is adequately moistened. It prevents quality problems such as reduced concrete strength and cracks caused by untimely or uneven curing. This concrete curing trolley has a wide range of applications, strong adaptability, intelligent control, precise spraying, simple and convenient operation, and high reusability, greatly reducing construction labor intensity, ensuring project quality, and improving project durability, resulting in significant economic and social benefits.
[0017] 2. This utility model, by installing a positioning and moving component, addresses the issue that when the device moves within the corridor after the installation of the omnidirectional spraying component, it cannot guarantee that the movement will not result in directional rotation, thus causing uneven spraying. By installing a telescopic push rod, the position of the end limit bracket and positioning wheel can be adjusted. By adjusting the contact with the inside of the corridor, the overall trolley in the middle can be restricted. The positioning and moving component effectively avoids the problem of turning during movement. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the main structure of the present utility model;
[0019] Figure 2 This is a schematic diagram of the cross-section of the water tank of this utility model;
[0020] Figure 3 This is a schematic diagram of the over-positioning wheel structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the cross-section of the high-pressure atomizing nozzle of this utility model;
[0022] Figure 5 This is a schematic diagram of the overall cross-section of the present invention during construction.
[0023] The components include: 1. Trolley frame; 101. Spray water tank; 102. Fixed frame; 103. Crossbar; 104. Drain valve; 105. Travel circuit breaker sensor; 2. Control box; 201. Box cover; 202. Controller; 3. Automatic retractable electric drum reel; 301. Connecting end; 302. Connecting line; 4. Traveling rubber wheels; 401. Drive motor; 402. Transmission belt; 403. Limit plate; 5. High-pressure atomizing nozzle; 501. Submersible pump; 502. Transmission pipe; 503. Spray pipe; 6. Positioning wheel; 601. Telescopic push rod; 602. Piston rod; 603. Limit bracket. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 An automatic maintenance trolley includes a trolley frame 1, characterized in that: an all-round spraying component is provided on the top of the trolley frame 1, and the all-round spraying component is used to realize all-round spraying maintenance of the corridor; positioning and moving components are provided on the front and back of the trolley frame 1, and the positioning and moving components are used to limit the position of the trolley frame 1 to maintain the uniformity of spraying.
[0026] The all-around spray assembly includes a spray tank 101, which is located on the top of the trolley frame 1. A submersible pump 501 is installed inside the spray tank 101, and a transmission pipe 502 is installed at the output end of the submersible pump 501. A spray pipe 503 is installed at the end of the transmission pipe 502, and a fixing frame 102 is installed on the inner side of the spray pipe 503. The fixing frame 102 is located on the top of the trolley frame 1.
[0027] The positioning and moving component includes a telescopic push rod 601, which is located on the front and back of the fixed frame 102. A limit bracket 603 is installed on the outer side of the output end of the telescopic push rod 601, and a positioning wheel 6 is provided on the inner side of the limit bracket 603.
[0028] Through the above technical solution, the spray water tank 101 can provide water support for spray curing. The internal submersible pump 501 can inject curing water into the spray pipe 503 through the transmission pipe 502. Then, the high-pressure atomizing nozzles 5 on the spray pipe 503 spray evenly on the inner wall of the corridor. By using the walking rubber wheels 4 and the internal motor, the whole device can be moved inside the corridor, thereby achieving a fully automatic and all-round corridor curing effect. It can avoid personnel being in the closed environment of the corridor for a long time, ensuring personnel safety, and ensuring that every inch of the corridor wall is fully moistened. It avoids quality problems such as affecting concrete strength and causing cracks due to untimely or uneven curing. This concrete curing trolley has a wide range of applications, strong adaptability, intelligent control, precise spraying, simple and convenient operation, and high reusability. It greatly reduces the labor intensity of construction, ensures project quality, improves the durability of the project, and has significant economic and social benefits.
[0029] Through the above technical solution, the telescopic push rod 601 can drive the end limit bracket 603 and positioning wheel 6 to adjust their positions. By adjusting the inside of the contact corridor, the overall trolley in the middle can be restricted. By positioning the moving component, the problem of turning caused by movement can be effectively avoided.
[0030] Specifically, crossbars 103 are installed between the fixed frames 102, and a drain valve 104 is provided on the back of the lower end of the spray tank 101. A travel circuit breaker sensor 105 is provided on the inner side of the left end of the trolley frame 1.
[0031] Through the above technical solution, the crossbar 103 is used to fix and increase the stability of the fixed frame 102, the internal water can be discharged through the drain valve 104, and the device can be monitored in real time through the walking circuit breaker sensor 105.
[0032] Specifically, a control box 2 is installed on the right side of the spray tank 101, and a cover 201 is embedded on the right side of the control box 2. A controller 202 is installed on the left side inside the control box 2.
[0033] Through the above technical solution, the control box 2 can provide protection for the internal structure, the box cover 201 can close the box and assist in control, and the internal controller 202 needs to be connected to each group of powered equipment to ensure that the device can be remotely controlled.
[0034] Specifically, an automatic retractable electric drum reel 3 is installed on the top of the water tank 101, and a connecting end 301 is installed on the right side of the upper end of the automatic retractable electric drum reel 3, with a connecting wire 302 provided on the inner side of the connecting end 301.
[0035] Through the above technical solution, the automatic retractable electric drum reel 3 can automatically reel in the coil using a motor on one side, and the connecting wire 302 on the connecting end 301 is used to connect to the power supply for convenient power supply.
[0036] Specifically, a drive motor 401 is installed at the bottom inside the control box 2, and a transmission belt 402 is provided on the outer side of the output end of the drive motor 401. Two sets of walking rubber wheels 4 are connected to the inner side of the end of the transmission belt 402 through pulleys, and a limit plate 403 is provided on the outer side of the walking rubber wheels 4. The limit plate 403 is located at the bottom of the trolley frame 1.
[0037] With the above technical solution, the drive motor 401 can drive the output pulley to rotate when it is powered on, and then drive the end walking rubber wheel 4 to rotate through the transmission belt 402, thereby driving the entire device to move.
[0038] Specifically, several sets of high-pressure atomizing nozzles 5 are provided on the outside of the spray pipe 503.
[0039] Through the above technical solution, the high-pressure atomizing nozzle 5 can atomize and spray the liquid, thereby achieving the effect of inner wall maintenance.
[0040] Specifically, the output end of the telescopic push rod 601 is provided with a piston rod 602, and the piston rod 602 is located on one side of the limiting bracket 603.
[0041] Through the above technical solution, the piston rod 602 can drive the end structure to extend and adjust under the control of the telescopic push rod 601.
[0042] In use, the telescopic push rod 601 is first controlled by the remote control device to drive the positioning wheel 6 at the end to extend outward and contact the inner wall. Then, the walking rubber wheel 4 is rotated by the drive motor 401 to drive the whole device to move slowly. During the movement, the submersible pump 501 operates to inject liquid into the interior of the spray pipe 503 through the transmission pipe 502. Finally, the high-pressure atomizing nozzle 5 sprays out the liquid to maintain the inner wall of the corridor.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic maintenance trolley comprising a trolley frame (1), characterized in that: The trolley frame (1) is characterized in that: the top of the trolley frame (1) is provided with a full-range spraying assembly, and the full-range spraying assembly is used for realizing full-range spraying maintenance for the corridor; the front and back of the trolley frame (1) are provided with positioning moving assemblies, and the positioning moving assemblies are used for limiting the position of the trolley frame (1) to keep the uniformity of spraying. The full-range spraying assembly comprises a spraying water tank (101), and the spraying water tank (101) is located at the top of the trolley frame (1); the inside of the spraying water tank (101) is provided with a submersible pump (501), and the output end of the submersible pump (501) is provided with a transmission pipe (502); the end of the transmission pipe (502) is provided with a spraying pipe (503); the inside of the spraying pipe (503) is provided with a fixed frame (102), and the fixed frame (102) is located at the top of the trolley frame (1). The positioning moving assembly comprises a telescopic push rod (601), and the telescopic push rod (601) is located at the front and back of the fixed frame (102); the outside of the output end of the telescopic push rod (601) is provided with a limiting support (603), and the inside of the limiting support (603) is provided with a positioning wheel (6).
2. An automatic maintenance trolley according to claim 1, characterized in that: The fixed frame (102) is provided with a cross rod (103), and the back of the lower end of the spraying water tank (101) is provided with a drain valve (104); the inside of the left end of the trolley frame (1) is provided with a walking circuit breaker sensor (105).
3. An automatic maintenance trolley according to claim 1, characterized in that: The right side of the spraying water tank (101) is provided with a control box (2), and the right side of the control box (2) is embedded with a box cover (201); the left side of the inside of the control box (2) is provided with a controller (202).
4. An automatic maintenance trolley according to claim 1, characterized in that: The top of the water tank (101) is provided with an automatic retracting electric drum wire winder (3), and the right side of the upper end of the automatic retracting electric drum wire winder (3) is provided with a connecting end (301); the inside of the connecting end (301) is provided with a connecting line (302).
5. An automatic maintenance trolley according to claim 3, characterized in that: The bottom of the inside of the control box (2) is provided with a driving motor (401), and the outside of the output end of the driving motor (401) is provided with a transmission belt (402); the inside of the end of the transmission belt (402) is connected with two groups of walking rubber wheels (4) through a belt wheel, and the outside of the walking rubber wheels (4) is provided with a limiting plate (403); the limiting plate (403) is located at the bottom of the trolley frame (1).
6. An automatic maintenance trolley according to claim 1, characterized in that: The outside of the spraying pipe (503) is provided with a plurality of groups of high-pressure atomizing nozzles (5).
7. An automatic maintenance trolley as claimed in claim 1, characterized in that: The output end of the telescopic push rod (601) is provided with a piston rod (602), and the piston rod (602) is located at one side of the limiting support (603).