Environment-friendly sintering furnace for zirconia bead production

The design of a double-layer filtration device and a convenient replacement structure solves the problem of incomplete filtration of flue gas in sintering furnaces used for zirconia bead production, achieving thorough filtration of flue gas and convenient replacement of components, thus improving the operating efficiency of environmentally friendly sintering furnaces.

CN223976454UActive Publication Date: 2026-03-06SHANDONG YINGJI NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-12
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The existing flue gas filtration devices for sintering furnaces used in the production of zirconia beads have a simple structure, resulting in incomplete filtration of flue gas, causing environmental pollution, and the filter components are not easy to replace.

Method used

It adopts a dual-layer filtration device, including a first filtration device and a second filtration device, which are respectively composed of a mounting frame and a clamping frame, filter cotton, a storage frame and a filter screen. Through the cooperation of an exhaust fan and an exhaust pipe, it achieves multi-stage filtration of flue gas and is designed with a convenient disassembly and replacement structure.

Benefits of technology

It achieves thorough filtration of flue gas, reduces environmental pollution, and improves the replacement efficiency of filter components, ensuring the efficient operation of the environmentally friendly sintering furnace.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223976454U_ABST
    Figure CN223976454U_ABST
Patent Text Reader

Abstract

The utility model discloses an environment-friendly sintering furnace for zirconia bead production, which relates to the technical field of zirconia bead production and comprises a sintering furnace body, a fixing frame is fixedly mounted on the top surface of the sintering furnace body, and a filter box is fixedly mounted on the top surface of the fixing frame. A first filtering device is installed in one side of the filtering box, a second filtering device is installed in one side of the top face of the filtering box, and under cooperation of the first filtering device and the second filtering device in the filtering box, smoke generated during work of the sintering furnace body is fully filtered and then discharged into the atmosphere. The environment pollution caused by smoke generated by the sintering furnace body is reduced, the filter cotton can be disassembled and replaced by taking the mounting frame out of the filter box and taking the clamping frame for fixing the filter cotton out of the mounting frame through the positioning strips, and the filter cotton can be disassembled and replaced by taking the storage frame out of the filter box and opening the sealing cover. The activated carbon for filtering the smoke can be replaced through the taking and placing groove, and the operation is simple and convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of zirconia bead production technology, specifically an environmentally friendly sintering furnace for zirconia bead production. Background Technology

[0002] Zirconia beads are a type of jewelry material with a high-density chemical structure, strong structure, small thermal volume, and clean surface. They are synthesized from zirconium and oxygen elements through high-temperature sintering in a sintering furnace and complex chemical reactions, resulting in high strength and resistance to damage. During the high-temperature sintering process, the sintering furnace produces a large amount of flue gas. To address this, the sintering furnace is typically equipped with a flue gas filtration device.

[0003] However, the existing flue gas filtration devices for sintering furnaces have too simple a structure. They only filter the flue gas generated by the sintering furnace through a single filtration device, resulting in incomplete filtration. Some harmful substances contained in the flue gas are still emitted into the atmosphere, causing environmental pollution. Furthermore, the filter components of the sintering furnace filtration devices are mostly installed inside the filtration equipment, making it inconvenient to replace them later. Utility Model Content

[0004] In order to solve the problem that the existing flue gas filtration devices for sintering furnaces are too simple in structure, resulting in incomplete flue gas filtration and environmental pollution, the purpose of this utility model is to provide an environmentally friendly sintering furnace for the production of zirconia beads.

[0005] To solve the above technical problems, the present invention adopts the following technical solution: an environmentally friendly sintering furnace for the production of zirconia beads, comprising a sintering furnace body, a fixing frame fixedly installed on the top surface of the sintering furnace body, a filter box fixedly installed on the top surface of the fixing frame, an exhaust pipe fixedly installed on one side of the top surface of the sintering furnace body, the end of the exhaust pipe away from the sintering furnace body fixedly installed inside the filter box, a first filter device installed inside the filter box, the first filter device comprising a mounting frame, the mounting frame being slidably installed inside the filter box, two clamping frames being symmetrically installed inside the mounting frame, and filter cotton installed between the two clamping frames inside the mounting frame;

[0006] A second filter device is installed inside one side of the top surface of the filter box. The second filter device includes a storage frame. The storage frame slides with damping inside one side of the top surface of the filter box. Filter screens are fixedly installed on both sides of the storage frame. An exhaust fan is installed in the middle of one side of the filter box. An exhaust pipe is fixedly installed on the filter box on the side of the exhaust fan. The exhaust pipe cooperates with the exhaust fan.

[0007] Preferably, positioning strips are fixedly installed on both sides of the two clamping frames, and the positioning strips are slidably engaged in the mounting frame. A pick-and-place slot is opened on one side of the storage frame, and a sealing cover is installed with damping on one side of the top surface of the storage frame. The sealing cover cooperates with the pick-and-place slot.

[0008] Preferably, a fixing member is fixedly installed at one end of the bottom surface of the mounting frame, and a fixing buckle is threaded in the fixing member. The fixing buckle passes through the fixing member and is threaded in the mounting frame. Limiting grooves are symmetrically opened on both sides of the top surface of the mounting frame, and the positioning strip is slidably engaged in the limiting groove.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] 1. In this utility model, with the cooperation of the first and second filter devices in the filter box, the flue gas generated by the sintering furnace body is fully filtered before being discharged into the atmosphere, thereby reducing the pollution of the environment caused by the flue gas generated by the sintering furnace body.

[0011] 2. In this utility model, the installation frame is removed from the filter box, and the clamping frame that fixes the filter cotton is removed from the installation frame by the positioning strip, so that the filter cotton can be disassembled and replaced. The storage frame is removed from the filter box, and the sealing cover is opened, so that the activated carbon for filtering flue gas can be replaced by taking out and putting in the slot. It is simple and convenient, and improves the replacement efficiency of the filter components of the sintering furnace flue gas filtration device. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the internal structure of the filter box of this utility model.

[0015] Figure 3 This is an exploded structural diagram of the first filtration device of this utility model.

[0016] Figure 4 This utility model Figure 3 Enlarged view of the structure at point A in the middle.

[0017] Figure 5 This is a schematic diagram of the structure of the second filtration device of this utility model.

[0018] Figure 6 This utility model Figure 5 Enlarged view of the structure at point B in the middle.

[0019] In the diagram: 1. Sintering furnace body; 11. Exhaust pipe; 12. Support base; 2. Fixing frame; 3. Filter box; 31. Exhaust fan; 32. Discharge pipe; 4. First filter device; 41. Mounting frame; 411. Fixing component; 412. Fixing buckle; 413. Handle; 42. Clamping frame; 43. Filter cotton; 44. Positioning strip; 441. Limiting groove; 5. Second filter device; 51. Storage frame; 511. Handle; 52. Filter screen; 53. Pick-up and drop slot; 54. Sealing cover; 541. Lifting slot. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: Figure 1-6 As shown, this utility model provides an environmentally friendly sintering furnace for the production of zirconia beads, including a sintering furnace body 1. A fixing frame 2 is fixedly installed on the top surface of the sintering furnace body 1, and a filter box 3 is fixedly installed on the top surface of the fixing frame 2. An exhaust pipe 11 is fixedly installed on one side of the top surface of the sintering furnace body 1. The end of the exhaust pipe 11 away from the sintering furnace body 1 is fixedly installed inside one side of the filter box 3. A first filter device 4 is installed inside one side of the filter box 3. The first filter device 4 includes a mounting frame 41, which is slidably installed inside one side of the filter box 3. Symmetrically arranged within the mounting frame 41 are... The filter box 3 is equipped with two clamping frames 42. Filter cotton 43 is installed in the mounting frame 41 between the two clamping frames 42. A second filter device 5 is installed in one side of the top surface of the filter box 3. The second filter device 5 includes a storage frame 51. The storage frame 51 slides damped in one side of the top surface of the filter box 3. Filter screens 52 are fixedly installed on both sides of the storage frame 51. An exhaust fan 31 is installed in the middle of one side of the filter box 3. An exhaust pipe 32 is fixedly installed in the filter box 3 on one side of the exhaust fan 31. The exhaust pipe 32 and the exhaust fan 31 cooperate with each other.

[0022] The filter cotton 43 is installed and positioned in the filter box 3 by the mounting frame 41 and the two clamping frames 42. The activated carbon is stored in the storage frame 51 by the filter screens 52 installed on both sides of the storage frame 51. When the sintering furnace body 1 is working, the flue gas generated in the sintering furnace body 1 is discharged through the exhaust pipe 11. The exhaust fan 31 is turned on. Under the operation of the exhaust fan 31, the flue gas discharged through the exhaust pipe 11 enters the filter box 3 through the exhaust pipe 11. The flue gas enters the filter box 3 and is filtered once by the filter cotton 43 of the first filter device 4. After filtration, it is purified a second time by the activated carbon stored between the two filter screens 52 in the second filter device 5. After purification, it is discharged into the atmosphere through the discharge pipe 32.

[0023] Positioning strips 44 are fixedly installed on both sides of the two clamping frames 42. The positioning strips 44 are slidably engaged within the mounting frame 41. A pick-and-place slot 53 is provided on one side of the storage frame 51. A sealing cover 54 is installed with damping on one side of the top surface of the storage frame 51. The sealing cover 54 cooperates with the pick-and-place slot 53. With the cooperation of the positioning strips 44 installed on both sides of the two clamping frames 42, the two clamping frames 42 are installed and positioned within the mounting frame 41, thereby completing the installation and fixation of the filter cotton 43 within the mounting frame 41. Remove the filter cotton 43 from the filter box 3 and use the positioning strip 44 to remove the clamping frame 42 that holds the filter cotton 43 from the mounting frame 41. This completes the disassembly and replacement of the filter cotton 43. Open the sealing cover 54 and, with the cooperation of the two filter screens 52, place the activated carbon for filtering the flue gas into the storage frame 51 through the pick-and-place slot 53. The activated carbon will then be used to filter the flue gas in conjunction with the two filter screens 52. Remove the storage frame 51 from the filter box 3 and open the sealing cover 54. The activated carbon for filtering the flue gas can then be replaced through the pick-and-place slot 53.

[0024] A fastener 411 is fixedly installed at one end of the bottom surface of the mounting frame 41. A fastener 412 is threadedly engaged in the fastener 411. The fastener 412 passes through the fastener 411 and is threadedly engaged in the mounting frame 41. The mounting frame 41 is installed and fixed in the filter box 3 by the fastener 411 and the fastener 412. Limiting grooves 441 are symmetrically opened on both sides of the top surface of the mounting frame 41. Positioning strips 44 are slidably engaged in the limiting grooves 441. The corresponding positioning strips 44 are engaged and limited by the limiting grooves 441 opened on both sides of the top surface of the mounting frame 41.

[0025] A handle 413 is fixedly installed in the middle of one side of the mounting frame 41. The handle 413 cooperates with the mounting frame 41, and the handle 413 facilitates the retrieval and placement of the mounting frame 41 in the filter box 3. A lifting groove 541 is opened in the middle of the top surface of the sealing cover 54. A handle 511 is fixedly installed in the middle of the top surface of the storage frame 51. The lifting groove 541 facilitates the opening and closing of the sealing cover 54 to the retrieval and placement groove 53. The handle 511 facilitates the retrieval and placement of the storage frame 51 in the filter box 3. Support seats 12 are symmetrically installed on the bottom surface of the sintering furnace body 1. There are two support seats 12. The sintering furnace body 1 is placed in the designated area for the sintering of zirconia beads by means of the two support seats 12.

[0026] Working principle: With the cooperation of the positioning strips 44 installed on both sides of the two clamping frames 42, the two clamping frames 42 are installed and positioned in the mounting frame 41, thereby completing the installation and fixation of the filter cotton 43 in the mounting frame 41. The sealing cover 54 is opened, and with the cooperation of the two filter screens 52, the activated carbon for filtering flue gas is placed in the storage frame 51 through the pick-and-place slot 53, and the flue gas is filtered in cooperation with the two filter screens 52.

[0027] When the sintering furnace body 1 is working, the flue gas generated inside the sintering furnace body 1 is discharged through the exhaust pipe 11. When the exhaust fan 31 is turned on, the flue gas discharged through the exhaust pipe 11 enters the filter box 3 through the exhaust pipe 11. The flue gas enters the filter box 3 and is filtered once through the filter cotton 43 of the first filter device 4. After filtration, it is purified a second time through the activated carbon stored between the two filter screens 52 in the second filter device 5. After purification, it is discharged into the atmosphere through the discharge pipe 32.

[0028] Remove the mounting frame 41 from the filter box 3, and use the positioning strip 44 to remove the clamping frame 42 that fixes the filter cotton 43 from the mounting frame 41. This completes the disassembly and replacement of the filter cotton 43. Remove the storage frame 51 from the filter box 3, open the sealing cover 54, and the activated carbon for filtering the flue gas can be replaced through the loading and unloading slot 53.

[0029] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An environmentally friendly sintering furnace for zirconia bead production, comprising a sintering furnace body (1), characterized in that: The top surface of the sintering furnace body (1) is fixedly installed with a fixing frame (2), the top surface of the fixing frame (2) is fixedly installed with a filter box (3), one side of the top surface of the sintering furnace body (1) is fixedly installed with an exhaust pipe (11), one end of the exhaust pipe (11) away from the sintering furnace body (1) is fixedly installed in one side of the filter box (3), a first filtering device (4) is installed in one side of the filter box (3), the first filtering device (4) comprises a mounting frame (41), the mounting frame (41) is slidingly installed in one side of the filter box (3), two clamping frames (42) are symmetrically installed in the mounting frame (41), the number of the clamping frames (42) is two, and filter cotton (43) is installed between the two clamping frames (42) in the mounting frame (41). A second filtering device (5) is installed in one side of the top surface of the filter box (3), the second filtering device (5) comprises a storage frame (51), the storage frame (51) is dampingly slidingly installed in one side of the top surface of the filter box (3), filter screens (52) are fixedly installed on both sides of the storage frame (51), an exhaust fan (31) is installed in the middle of one side of the filter box (3), and a discharge pipe (32) is fixedly installed on one side of the filter box (3) and located at the exhaust fan (31).

2. The environmentally friendly sintering furnace for producing zirconia beads according to claim 1, characterized in that, Both sides of the two clamping frames (42) are fixedly installed with positioning strips (44), the positioning strips (44) are slidingly clamped in the mounting frame (41), one side of the storage frame (51) is provided with a taking and placing groove (53), a sealing cover (54) is dampingly installed on one side of the top surface of the storage frame (51), and the sealing cover (54) cooperates with the taking and placing groove (53).

3. The environmentally friendly sintering furnace for producing zirconia beads according to claim 1, characterized in that, One end of the bottom surface of the mounting frame (41) is fixedly installed with a fixing piece (411), a fixing buckle (412) is threadedly clamped in the fixing piece (411), and the fixing buckle (412) penetrates through the fixing piece (411) and is threadedly clamped in the mounting frame (41).

4. The environmentally friendly sintering furnace for producing zirconia beads according to claim 2, characterized in that, Both sides of the top surface of the mounting frame (41) are symmetrically provided with limiting grooves (441), and the positioning strips (44) are slidingly clamped in the limiting grooves (441).

5. The environmentally friendly sintering furnace for producing zirconia beads according to claim 1, characterized in that, One side of the mounting frame (41) is fixedly installed with a handle (413), and the handle (413) cooperates with the mounting frame (41).

6. The environmentally friendly sintering furnace for producing zirconia beads according to claim 2, characterized in that, A lifting groove (541) is formed in the middle of the top surface of the sealing cover (54), and a handle (511) is fixedly installed in the middle of the top surface of the storage frame (51).

7. The environmentally friendly sintering furnace for producing zirconia beads according to claim 1, characterized in that, The bottom surface of the sintering furnace body (1) is symmetrically installed with support seats (12), and the number of the support seats (12) is two.