Tobacco shred leveling device

Abstract

The utility model discloses a tobacco shred leveling device which comprises two chopper discs and a shred feeding wheel, the shred feeding wheel is located below the two chopper discs, and a gap is formed between the shred feeding wheel and the chopper discs. The lower wire wheel comprises a rotating block and wire brushing plates, the wire brushing plates are evenly arranged in the circumferential direction of the rotating block at intervals, the first ends of the wire brushing plates are connected with the outer circumferential wall of the rotating block, the second ends of the wire brushing plates are provided with cutting edges, and the cross sections of the cutting edges are in a right triangle shape. The cutting edge is arranged at the second end of the wire brushing plate, and the cross section of the cutting edge is in the right triangle shape, so that the wire brushing plate can completely remove tobacco shreds trimmed by a chopper disc through the cutting edge, the tobacco shreds move forwards smoothly, and the situation that the tobacco shreds cannot be brushed or are not brushed is avoided; the problems of quality defect items such as hollow-head cigarettes, bamboo-joint cigarettes, quality standard deviation and draw resistance standard deviation in product quality are effectively solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to cigarette mechanical equipment technical field, more specifically, relate to a cut tobacco equalizer. BACKGROUND

[0002] The Pasim cigarette making unit is the production technology introduced by China Tobacco Corporation from the British MOLINS company, and its production capacity is 8000 pieces per minute, and the domestic type is ZJ19 cigarette making machine. The split knife in the equalizer device is a pair of circular blades, which is symmetrically arranged below the suction tape with the center line of the tobacco strand as the reference, and rotates at the same speed under the drive of the main transmission system. The equalizer trims the tobacco strand on the suction tape by using the split knife disc, and the execution component is the split knife disc and the brush wheel. The tobacco strand is trimmed by the equalizer device in the forced conveying process, the equalizer device trims the protruding part on the tobacco strand by using two split knife discs rotating in opposite directions, and is provided with a rotating brush wheel to brush off the trimmed tobacco, so as to improve the uniformity of the tobacco strand. When the split knife disc trims the tobacco, the edge below will be stained with tobacco and tobacco dust, and the function of the brush wheel is to brush off the excess tobacco trimmed by the split knife disc in time, so that the excess tobacco falls into the return silk conveying belt.

[0003] The outer contour of the brush wheel is designed as a concave type, that is, composed of four symmetrical concentric arcs with different radii. The large diameter section corresponds to the flat blade part of the split knife disc, and the small diameter section corresponds to the groove part of the split knife disc. In this way, certain requirements are put forward for the movement of the brush wheel, that is, the brush wheel should rotate by half a circle corresponding to each groove distance of the split knife disc. The brush wheel and the split knife disc are driven by the equalizer transmission box, and the synchronous rotation speed of the two can be ensured by design. The working surface is an alloy plane, and since there is a gap between the plane and the bottom of the split knife disc, the tobacco may not be brushed off or may be missed, which may cause the tobacco to be loose and even cause serious quality problems such as bamboo joint tobacco.

[0004] Therefore, how to provide a tobacco equalizer becomes a technical problem to be solved in the field. UTILITY MODEL CONTENTS

[0005] An object of the utility model is to provide a new technical scheme of a tobacco equalizer.

[0006] According to the first aspect of the utility model, a tobacco equalizer is provided, which comprises: two split knife discs and a lower silk wheel, the lower silk wheel is located below the two split knife discs, and there is a gap between the lower silk wheel and the split knife disc;

[0007] The lower silk wheel comprises a rotating block and a silk brushing plate, the silk brushing plate is uniformly and interval set along the circumferential direction of the rotating block, the first end of the silk brushing plate is connected with the outer peripheral wall of the rotating block, and the second end of the silk brushing plate is provided with a blade edge, and the cross section of the blade edge is in the shape of a right triangle.

[0008] Optionally, the distance between the cutting edge and the chopping disc is less than or equal to 0.1 mm.

[0009] Optionally, the rotating block has a mounting hole at its center, and a keyway is provided on the inner wall of the mounting hole;

[0010] The threaded wheel also includes a rotating shaft and a mounting key. The mounting key is disposed on the outer wall of the rotating shaft. The rotating shaft is inserted into the mounting hole and is engaged with the keyway by the mounting key.

[0011] Optionally, the two splitting discs can rotate relative to each other, and the two splitting discs are arranged in parallel, with the lower screw wheel arranged perpendicular to the two splitting discs.

[0012] Optionally, the outer peripheral wall of the splitting disc is provided with a plurality of grooves, the plurality of grooves being evenly spaced along the outer peripheral wall of the splitting disc, and the bottom of the grooves being lower than the bottom of the splitting disc.

[0013] Optionally, the groove has a depth of 3 mm and a width of 22 mm.

[0014] Optionally, the splitting disc has a connecting hole at its center, and the tobacco leveler also includes a leveler drive shaft and a fastening bolt. The leveler drive shaft has a threaded hole, and the leveler drive shaft abuts against the center of the splitting disc. The fastening bolt passes through the connecting hole and connects to the threaded hole.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention positions the tobacco feed roller below two splitting discs with a gap between the feed roller and the splitting discs, allowing the brush plates to be evenly spaced along the circumference of the rotating block. The first end of each brush plate is connected to the outer peripheral wall of the rotating block, and a cutting edge with a right-angled triangular cross-section is provided at the second end of the brush plate. This design, by providing a cutting edge at the second end of the brush plate with a right-angled triangular cross-section, ensures that the brush plate can completely remove the tobacco trimmed by the splitting discs, allowing the tobacco to move smoothly and preventing unremoved or missed tobacco. This effectively solves quality defects such as hollow tobacco, bamboo-like tobacco, deviations in quality standards, and deviations in draw resistance standards.

[0017] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0018] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.

[0019] Figure 1 This is a structural diagram of the tobacco leveling device of this utility model;

[0020] Figure 2 This is a structural diagram of the lower wire wheel of this utility model.

[0021] The following are marked in the diagram: 1. Cleaver disc; 11. Groove; 2. Lowering wheel; 21. Rotating block; 22. Brushing plate; 23. Cutting edge; 24. Mounting hole; 25. Keyway; 26. Shaft; 3. Fastening bolt; 4. Leveling device drive shaft. Detailed Implementation

[0022] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0023] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.

[0024] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0025] In all the examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.

[0026] like Figure 1 and Figure 2 As shown, this utility model embodiment provides a tobacco leveling device, including: two splitting discs 1 and a lowering wheel 2, the lowering wheel 2 being located below the two splitting discs 1, and there is a gap between the lowering wheel 2 and the splitting discs 1.

[0027] Specifically, the diameter of the chopping disc 1 is 112.68 mm and the circumference is 354 mm.

[0028] The lower wire wheel 2 includes a rotating block 21 and a bristle plate 22. The bristle plates 22 are evenly spaced around the rotating block 21. The first end of the bristle plate 22 is connected to the outer peripheral wall of the rotating block 21. The second end of the bristle plate 22 has a cutting edge 23, and the cross-section of the cutting edge 23 is a right-angled triangle.

[0029] Specifically, the lower wire wheel 2 is disc-shaped with a diameter of 78 mm and a total thickness of 15 mm, and the bristle plate 22 is a cuboid with a length of 18 mm, a height of 9 mm, and a width of 4 mm. The bristle plate 22 and the rotating block 21 are integrally formed, and the two acute angles of the right triangle are 60 degrees and 30 degrees.

[0030] This invention positions the feed roller 2 below two splitting discs 1, with a gap between the feed roller 2 and the splitting discs 1. This allows the brushing plates 22 to be evenly spaced around the rotating block 21. The first end of the brushing plate 22 is connected to the outer peripheral wall of the rotating block 21, and a cutting edge 23 is provided at the second end of the brushing plate 22, with the cross-section of the cutting edge 23 being a right-angled triangle. By providing the cutting edge 23 at the second end of the brushing plate 22 and making its cross-section a right-angled triangle, this invention enables the brushing plate 22 to completely remove the tobacco shreds trimmed by the splitting discs 1, ensuring smooth tobacco movement and preventing unremoved or missed tobacco shreds. This effectively solves quality defects such as hollow tobacco, bamboo-like tobacco, deviations in quality standards, and deviations in draw resistance standards.

[0031] In one embodiment of the tobacco leveling device of this utility model, the distance between the cutting edge 23 and the splitting disc 1 is less than or equal to 0.1 mm.

[0032] Specifically, to ensure good leveling effect, the lower screw wheel 2 should be as close as possible to the splitting disc 1. In order for the leveler to work normally and not interfere during movement, there should be a certain distance between the splitting disc 1 and the lower screw wheel 2. The minimum distance between the lower end face of the two splitting discs 1 and the outer contour of the lower screw wheel 2 is 0.05mm.

[0033] In one embodiment of the tobacco leveling device of this utility model, such as Figure 2 As shown, the center of the rotating block 21 is provided with a mounting hole 24, and the inner wall of the mounting hole 24 is provided with a keyway 25.

[0034] The threaded wheel 2 also includes a rotating shaft 26 and a mounting key. The mounting key is located on the outer wall of the rotating shaft 26. The rotating shaft 26 is inserted into the mounting hole 24 and is engaged with the keyway 25 through the mounting key.

[0035] Specifically, the rotating shaft 26 is used to drive the rotating block 21 to rotate, which in turn drives the brush plate 22 connected to the rotating block to rotate, so as to remove the tobacco from the splitting disc 1. This utility model ensures the rotational stability of the rotating block 21 and the brush plate 22 by setting the mounting key on the outer wall of the rotating shaft 26, inserting the rotating shaft 26 into the mounting hole 24, and engaging with the keyway 25 through the mounting key.

[0036] In one embodiment of the tobacco leveler of this utility model, in order to improve the cleaning efficiency of the lower tobacco wheel 2, the two splitting discs 1 can rotate relative to each other, and the two splitting discs 1 are arranged in parallel, while the lower tobacco wheel 2 is arranged perpendicular to the two splitting discs 1.

[0037] In one embodiment of the tobacco leveling device of this utility model, such as Figure 1 As shown, a plurality of grooves 11 are provided on the outer peripheral wall of the splitting disc 1. The plurality of grooves 11 are evenly spaced along the outer peripheral wall of the splitting disc 1, and the bottom of the grooves 11 is lower than the bottom of the splitting disc 1.

[0038] Furthermore, the groove 11 has a depth of 3 mm and a width of 22 mm. The outer depth of the groove 11 is 3.5 mm.

[0039] This invention effectively reduces the empty end rate of cigarettes and optimizes physical indicators such as cigarette density distribution, length, draw resistance, circumference, weight, ventilation rate, tar content, nicotine content, and CO content by uniformly arranging multiple grooves 11 along the outer peripheral wall of the splitting disc 1, with the bottom of the grooves 11 lower than the bottom of the splitting disc 1, and setting the depth of the grooves 11 to 3mm and the width of the grooves 11 to 22mm.

[0040] In one embodiment of the tobacco leveling device of this utility model, such as Figure 1 and Figure 2 As shown, the center of the splitting disc 1 has a connecting hole, and the tobacco leveler also includes a leveler drive shaft 4 and a fastening bolt 3. The leveler drive shaft 4 is provided with a threaded hole, and the leveler drive shaft 4 abuts against the center of the splitting disc 1. The fastening bolt 3 passes through the connecting hole and connects with the threaded hole.

[0041] This utility model improves the stability of the installation of the splitter disc 1 by abutting the center position of the leveling device drive shaft 4 and the splitter disc 1, and connecting the fastening bolt 3 through the connecting hole and the threaded hole. It also enables the leveling device drive shaft 4 to stably drive the splitter disc 1 to rotate.

[0042] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A tobacco cutter, characterised in that, The application relates to a tobacco cutter, which comprises two split knife plates and a lower silk wheel, the lower silk wheel is located below the two split knife plates, and the lower silk wheel has a spacing with the split knife plates; the lower silk wheel comprises a rotating block and brush silk plates, the brush silk plates are uniformly and circumferentially spaced, the first end of the brush silk plate is connected with the outer peripheral wall of the rotating block, the second end of the brush silk plate is provided with a blade edge, and the blade edge is in a right-angled triangle shape in cross section. The spacing between the blade edge and the split knife plate is less than or equal to 0.1 mm. The rotating block is provided with a mounting hole in the center, and a key groove is arranged on the inner wall of the mounting hole; 2. A tobacco strickle according to claim 1, characterised in that, The lower silk wheel further comprises a rotating shaft and a mounting key, the mounting key is arranged on the outer wall of the rotating shaft, the rotating shaft is inserted into the mounting hole, and the mounting key is clamped with the key groove.

3. A tobacco strickle according to claim 1, wherein, The two split knife plates can relatively rotate, and the two split knife plates are arranged in parallel, and the lower silk wheel is arranged perpendicularly to the two split knife plates. The outer peripheral wall of the split knife plate is provided with a plurality of grooves, the grooves are uniformly and circumferentially spaced on the outer peripheral wall of the split knife plate, and the bottom of the groove is lower than the bottom of the split knife plate.

4. The tobacco uniformer of claim 1, wherein, The depth of the groove is 3 mm, and the groove width is 22 mm.

5. The tobacco uniformer of claim 1 wherein, The center position of the split knife plate is provided with a connecting hole, the tobacco cutter further comprises a cutter transmission shaft and a fastening bolt, the cutter transmission shaft is provided with a threaded hole, the cutter transmission shaft is abutted with the center position of the split knife plate, and the fastening bolt is connected with the threaded hole by penetrating the connecting hole.

6. A tobacco leveller as claimed in claim 5, characterised in that, ​ 7. The tobacco uniformer of claim 1 wherein, ​

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