Conveying belt coating device
By designing a conveyor belt coating device, the problem of difficulty in controlling the coating amount and uniformity in silver paste coating by traditional coating machines was solved, realizing uniform and continuous production of silver paste coating, and improving the photoelectric conversion efficiency and product performance of photovoltaic cells.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional coating machines struggle to precisely control the amount and uniformity of silver paste application, resulting in inconsistent coating thickness and impacting the photoelectric conversion efficiency and performance of photovoltaic cells.
Design a conveyor belt coating device, including a support frame, a main cavity, nozzles and a power component. The nozzles precisely control the amount and time of silver paste application, and the conveyor belt body achieves uniform coating. The coated carrier plate is continuously carried out by the power component.
To ensure the thickness and uniformity of the coating layer, improve coating quality, achieve continuous production, and increase production speed and efficiency.
Smart Images

Figure CN224025361U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to coating machine technical field especially relates to a conveying belt coating device. BACKGROUND
[0002] In the photovoltaic industry, silver paste coating is a crucial process. As one of the key materials for photovoltaic cells, the coating thickness of silver paste is usually precisely controlled within a few microns to maximize the photoelectric conversion efficiency of photovoltaic cells. However, silver paste itself has poor fluidity, which increases the difficulty of coating and puts strict requirements on the precision and performance of the coating device.
[0003] Traditional ordinary coating machines often fail to achieve the expected coating effect when faced with such high-precision, high-difficulty silver paste coating tasks. During the coating process, traditional coating machines have difficulty in precisely controlling the coating amount and uniformity of silver paste, which often leads to inconsistent coating thickness, unstable coating quality, and a series of other problems. Due to the poor fluidity of silver paste, traditional coating machines cannot effectively promote the uniform dispersion of silver paste and precisely coat it onto the target carrier board. This not only affects the photoelectric conversion efficiency of photovoltaic products but also may lead to a decline in the overall performance of the products.
[0004] In view of the above problems, we urgently need to design a conveying belt coating device. INVENTION CONTENTS
[0005] In order to overcome the shortcomings of traditional coating machines that cannot precisely control the coating amount and uniformity of silver paste, the utility model provides a conveying belt coating device.
[0006] A conveying belt coating device includes a support frame, a main cavity, a nozzle, and a power assembly. The main cavity is connected to the left side of the upper part of the support frame. The overall structure of the main cavity is designed in the shape of a right-angled triangle. The inside of the main cavity is used to store silver paste. The inner upper part of the main cavity is installed with a nozzle that can control the quantity and time of silver paste. The right side of the support frame is provided with a power assembly.
[0007] Optionally, the power assembly includes a double-shaft motor, a shaft, a belt pulley assembly, a conveying belt body, and a conveying wheel. The double-shaft motor is installed on the right side of the support frame. Both ends of the double-shaft motor are provided with shafts. The conveying wheels are symmetrically arranged inside the support frame and can rotate up and down. The front and rear ends of the upper conveying wheel are connected with the two shafts through the belt pulley assembly. The conveying belt body is wound around the outside of the two conveying wheels.
[0008] Optionally, it further includes a connecting block and a cover plate. The connecting blocks are symmetrically arranged on the left side of the bottom of the main cavity. The cover plate is rotatably arranged between the connecting blocks.
[0009] Optionally, it further includes a torsional spring. The torsional spring is connected to the rotating connection between the lower part of the cover plate and the connecting block.
[0010] Optionally, a sealing sheet is further included, and the sealing sheet is arranged between the bottom of the support frame and the bottom of the main cavity and on the left side of the conveying belt body.
[0011] Optionally, an arc-shaped groove is arranged on the right side of the upper portion of the main cavity.
[0012] The utility model discloses the beneficial effect and the remarkable progress are in:
[0013] The utility model discloses a nozzle, conveying belt body and the design of conveying wheel, and silver paste is accurately sprayed to target carrier plate with predetermined ration and time through the nozzle, and this design ensures the thickness and uniformity of coating layer, improves coating quality, and conveying belt body continuously drives, and the target carrier plate that is coated is taken out from the main cavity in time, realizes continuous production, which not only improves production speed, but also makes the whole coating process more smooth and efficient. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0015] Figure 2 It is the three-dimensional structure schematic diagram of support frame, main cavity and nozzle and other parts of the utility model.
[0016] Figure 3 It is the three-dimensional structure schematic diagram of double-shaft motor, shaft and pulley assembly of the utility model.
[0017] Figure 4 It is the three-dimensional structure schematic diagram of shaft, pulley assembly and conveying wheel and other parts of the utility model.
[0018] Figure 5 It is the three-dimensional structure schematic diagram of main cavity, connecting block and cover plate and other parts of the utility model.
[0019] Figure 6 It is the three-dimensional structure schematic diagram of cover plate, torsion spring and sealing sheet and other parts of the utility model.
[0020] The meaning of reference signs in the drawing: 1: support frame, 2: main cavity, 3: nozzle, 4: double-shaft motor, 5: shaft, 6: pulley assembly, 7: conveying belt body, 71: conveying wheel, 8: connecting block, 9: cover plate, 10: torsion spring, 11: sealing sheet. DETAILED DESCRIPTION
[0021] For the purpose, technical scheme and advantages of the utility model to be clearer, the utility model will be described further in detail below with reference to the drawings. Only this declaration, the up, down, left, right, front, back, inside, outside and other orientation words appearing in the text or about to appear of the utility model, only take the drawings of the utility model as the benchmark, it is not the specific limitation of the utility model.
[0022] Embodiment 1
[0023] A conveying belt coating device, please see Figures 1 to 6 As shown, including support frame 1, main cavity 2, nozzle 3, double shaft motor 4, shaft 5, belt pulley assembly 6, conveying belt body 7, conveying wheel 71, connecting block 8, cover plate 9, torsional spring 10 and sealing sheet 11, the left side of support frame 1 upper portion is connected with main cavity 2, the overall structure of main cavity 2 is designed as a right triangle, the inside of main cavity 2 is used to store silver paste, the inner upper portion of main cavity 2 is installed with nozzle 3, can control the ration and time of silver paste, ensure the uniformity and accuracy of coating, double shaft motor 4 is installed on the right side of support frame 1, both ends output shaft of double shaft motor 4 are connected with shaft 5, two shafts 5 extend to the end away from each other and penetrate the front and back sides of support frame 1, conveying wheel 71 is rotatably connected in support frame 1 and is symmetrical about vertical axis, the front end of conveying wheel 71 on the upper side is connected with the front end of shaft 5 through belt pulley assembly 6, the rear end of conveying wheel 71 on the upper side is also connected with the rear end of shaft 5 through belt pulley assembly 6, belt pulley assembly 6 is composed of two belt pulleys and a flat belt, a flat belt is wound between every two same side belt pulleys, conveying belt body 7 is wound on the outside of two conveying wheels 71, start double shaft motor 4, drive shaft 5 and belt pulley assembly 6 through the output shaft of both ends, and then drive the transmission of conveying belt body 7, the right side of the inner upper portion of main cavity 2 is provided with an arc-shaped groove, conveying belt body 7 can fully contact with silver paste in the inside of main cavity 2 during transmission, connecting block 8 is connected in front and back symmetry on the left side of the bottom of main cavity 2, cover plate 9 is rotatably connected between connecting block 8, can form another cavity with the outside of main cavity 2, for placing target carrier plate and coating, then spray on target carrier plate through nozzle 3, cooperate with the transmission of conveying belt body 7, torsional spring 10 is connected between the lower part of cover plate 9 and the rotatable connection of connecting block 8, for providing the elastic force of automatic closing of cover plate 9, ensure the sealing of coating process, the bottom of support frame 1 and the bottom of main cavity 2 are padded with sealing sheet 11, sealing sheet 11 is located on the left side of conveying belt body 7, pad between the bottom of support frame 1 and the bottom of main cavity 2, located on the left side of conveying belt body 7, for preventing silver paste from leaking when conveying belt body 7 is driven, ensure the cleanness and safety of coating process.
[0024] When the belt coating device is needed to be used, first of all, make sure that the belt coating device has been correctly installed and firmly in the desired position. Then, check whether the main cavity 2 inside has been filled with the appropriate amount of silver paste to ensure the smooth progress of the coating process. At the same time, check whether the nozzle 3 is clean and working properly, which is the key to ensuring that it can accurately control the amount and time of silver paste.
[0025] Then, open the cover plate 9. The cover plate 9 is designed by a rotating connection on the connecting block 8, which can be easily opened and closed. Rotate the cover plate 9 outward, the torsional spring 10 will be deformed under stress, and the target substrate to be coated is placed in the cavity formed by the main cavity 2 and the cover plate 9. After placing, loosen the cover plate 9. At this time, the torsional spring 10 will provide an automatic closing force to ensure the sealing of the coating process and prevent silver paste from leaking. Next, turn on the power of the belt coating device, and start the dual-shaft motor 4. The motor will drive the rotation of the rotating shaft 5 and the pulley assembly 6 through the output shafts at both ends. The rotation of the pulley assembly 6 will further drive the transmission of the conveyor wheel 71 and the belt body 7.
[0026] When the belt body 7 starts to drive, the target substrate on it will pass through the arc-shaped slot inside the main cavity 2. In this process, the silver paste will be accurately sprayed onto the target substrate by the nozzle 3 with a predetermined amount and time, thereby achieving uniform coating operation. The belt body 7 will continue to drive until the coated target substrate is completely taken out of the main cavity 2.
[0027] During the coating process, the remaining amount of silver paste should be checked regularly to ensure the continuity and stability of the coating process. At the same time, pay attention to the working state of the belt body 7 and the nozzle 3, and timely find and handle any abnormal situation to avoid adversely affecting the coating quality.
[0028] After the coating is completed, clean the main cavity 2 and the nozzle 3 in time to remove the residual silver paste and impurities. This not only can keep it clean, but also can prolong the service life. Finally, turn off the dual-shaft motor 4 to stop the transmission of the belt body 7. According to the needs, open the cover plate 9 to take out the coated target substrate, or carry out other necessary subsequent work.
[0029] The above has introduced the present application in detail, and the principle and implementation mode of the present application have been described in this paper by applying specific examples; the above example is only used to help understand the method and its core idea of the present application; at the same time, for those skilled in the art, according to the idea of the present application, the specific implementation mode and application range will be changed; in view of the above, the content of the specification should not be understood as the limitation of the present application.
Claims
1. A conveyor belt coating device, characterized in that it includes: It has a support frame (1), a main cavity (2), a nozzle (3) and a power unit. The main cavity (2) is connected to the upper left side of the support frame (1). The main cavity (2) has a right-angled triangular design. The main cavity (2) is used to store silver paste. The nozzle (3) is installed in the upper part of the main cavity (2) to control the amount and time of silver paste. The power unit is located on the right side of the support frame (1).
2. The conveyor belt coating device as described in claim 1, characterized in that, The power assembly includes a dual-axis motor (4), a rotating shaft (5), a pulley assembly (6), a conveyor belt body (7), and a conveyor wheel (71). The dual-axis motor (4) is installed on the right side of the support frame (1). The output shafts at both ends of the dual-axis motor (4) are equipped with rotating shafts (5). The conveyor wheel (71) is symmetrically rotated inside the support frame (1). The front and rear ends of the upper conveyor wheel (71) are connected to the two rotating shafts (5) by the pulley assembly (6). The conveyor belt body (7) is wrapped around the outside of the two conveyor wheels (71).
3. The conveyor belt coating device as described in claim 2, characterized in that, It also includes connecting blocks (8) and cover plates (9). Connecting blocks (8) are symmetrically arranged on the left side of the bottom of the main cavity (2), and cover plates (9) are rotatably arranged between the connecting blocks (8).
4. The conveyor belt coating device as described in claim 3, characterized in that, It also includes a torsion spring (10), which is connected to the rotatable connection between the lower part of the cover plate (9) and the connecting block (8).
5. The conveyor belt coating device as described in claim 4, characterized in that, It also includes a sealing sheet (11), which is placed between the bottom of the support frame (1) and the bottom of the main cavity (2), and the sealing sheet (11) is located on the left side of the conveyor belt body (7).
6. The conveyor belt coating device as described in claim 1, characterized in that, An arc-shaped groove is provided on the upper right side of the main cavity (2).