Bending device for bending iron tower grounding leading-up wire
By designing a bending device that includes a base, bending components, adjustment components, and positioning components, the problems of inaccurate bending and inconvenience in carrying grounding leads in the prior art are solved, achieving efficient and accurate bending of grounding leads, which is suitable for on-site construction of grounding leads for iron towers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-10
AI Technical Summary
The existing method of bending the grounding lead of the iron tower has the problems of inaccurate manual bending, time-consuming and labor-intensive, and large mechanical equipment that is inconvenient to carry.
A bending device comprising a base, a bending component, an adjustment component, and a positioning component is designed. It utilizes a hand-cranked or electric power unit and a positioning component to achieve automatic bending of the grounding lead. By constructing a specific angle through triangular blocks and triangular grooves, the accuracy and efficiency of bending are improved.
It enables efficient and accurate bending of the grounding lead, improves adaptability to pre-installed locations, and the compact size of the equipment makes it easy to carry, thus improving construction efficiency.
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Figure CN223981102U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bending technology for the grounding lead of iron towers, specifically a bending device for bending the grounding lead of iron towers. Background Technology
[0002] Grounding leads are metal conductors that connect electrical equipment to the grounding electrode, serving to protect power transmission and transformation equipment. They are commonly used to connect the grounding terminals of transformers on iron towers to the grounding electrode. During foundation construction, the grounding electrode is pre-embedded around the foundation, and the grounding lead needs to be bent along the outer edge of the tower foundation to be close to the tower body and foundation.
[0003] There are two existing methods for bending lead wires: manual bending and mechanical bending. Manual bending often results in problems such as over-bending or under-bending, which may lead to incompatibility with the pre-installed position. In addition, manual bending is labor-intensive, time-consuming, and inefficient, which affects the construction progress. Mechanical bending involves setting up a processing platform and using electrical equipment to bend the lead wires. However, the processing equipment is large and heavy, making it inconvenient to carry to the construction site, which also affects the construction progress. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of this utility model is to provide a bending device for bending the grounding lead of the iron tower, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a bending device for bending the grounding lead of an iron tower, comprising: a base and a bending assembly fixed thereon, the bending assembly consisting of a fixed frame, a lower triangular block, a fixed block and a power device, the fixed frame being fixedly erected on the base, the bottom of the inner cavity of the fixed frame being fixedly connected to the lower triangular block via the power device, the top of the inner cavity of the fixed frame being fixedly connected to the fixed block, the lower triangular block having a triangular cross-section, and the bottom of the fixed block having a triangular groove for use with the lower triangular block.
[0006] Furthermore, sliding grooves are provided on both sides of the inner cavity of the fixed frame, and a slider is slidably connected to the inner cavity of the sliding groove. The end of the slider away from the sliding groove is fixedly connected to the lower triangular block.
[0007] Furthermore, the power unit is a hand-cranked jack or an electric push rod.
[0008] Furthermore, it also includes: an adjustment component and a positioning component. The adjustment component includes a top plate, which is horizontally mounted on a fixed frame. A motor is fixedly mounted on the left side of the inner cavity of the top plate. The output shaft of the motor is fixedly connected to a threaded rod. The threaded rod is threadedly connected to a threaded sleeve. A connecting rod is fixedly connected to the bottom of the threaded sleeve. The positioning component is fixedly mounted below the connecting rod.
[0009] Furthermore, the positioning component includes a concave frame, with electric push rods fixedly connected to both sides of the inner cavity of the concave frame, and a positioning plate fixedly connected to the telescopic end of the electric push rod.
[0010] Furthermore, a battery is installed inside the base cavity, and a controller is installed on the top of the base. The electric push rod, motor, and electric push rod are electrically connected to the battery and controller, respectively.
[0011] Furthermore, the two positioning plates are recessed on opposite sides to form a semi-circular arc contact surface for the grounding wire.
[0012] Furthermore, a slide rail is fixedly connected to the top of the inner cavity of the top plate, and a slide block is slidably connected to the slide rail. The bottom of the slide block is fixedly connected to a threaded sleeve.
[0013] Furthermore, a handle is fixedly connected to the top of the top plate, and the surface of the handle is provided with anti-slip texture.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model is used to assist in on-site construction bending. By constructing a specific angle bending through the lower triangular block and triangular groove, the accuracy of the bending angle is improved, thereby enhancing the adaptability to the pre-installed position. By setting a positioning component to clamp and fix the grounding lead, and by adjusting the setting of the component, the grounding lead is automatically pulled towards the bending component. The bending operation is completed by the bending component, realizing automatic material feeding and bending, saving time and effort, and achieving high efficiency. The equipment is small in size, easy to carry, and convenient for on-site construction use. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;
[0017] Figure 3 This is a schematic diagram of the bending device structure in Example 1;
[0018] Figure 4 This is a cross-sectional view of the bending device structure in Example 1;
[0019] Figure 5 for Figure 3 A magnified view of a section at point B in the middle;
[0020] Figure 6 This is a schematic diagram of the bending device structure in Example 2.
[0021] In the picture:
[0022] 1. Base, 2. Bending assembly, 3. Adjustment assembly, 4. Positioning assembly, 5. Battery, 6. Controller
[0023] 201. Fixed frame; 202. Electric push rod; 203. Lower triangular block; 204. Fixed block; 205. Triangular groove; 206. Slide groove; 207. Sliding block; 208. Hand-cranked jack.
[0024] 301. Top plate; 302. Motor; 303. Threaded rod; 304. Threaded sleeve; 305. Connecting rod; 306. Handle; 307. Slide rail; 308. Slide block.
[0025] 401. Concave frame; 402. Electric actuator; 403. Positioning plate. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] A bending device for bending the grounding lead of a steel tower includes: a base 1 and a bending assembly 2 fixedly placed thereon. The bending assembly 2 consists of a fixed frame 201, a lower triangular block 203, a fixing block 204 and a power device. The fixed frame 201 is fixedly placed on the base 1. The lower triangular block 203 is fixedly connected to the bottom of the inner cavity of the fixed frame 201 through the power device. The fixing block 204 is fixedly connected to the top of the inner cavity of the fixed frame 201. The lower triangular block 203 has a triangular cross-section. The bottom of the fixing block 204 is provided with a triangular groove 205 that cooperates with the lower triangular block 203.
[0028] In one embodiment, grooves 206 are provided on both sides of the inner cavity of the fixed frame 201, and sliders 207 are slidably connected to the inner cavity of the grooves 206. The end of the slider 207 away from the grooves 206 is fixedly connected to the lower triangular block 203. This allows for the limited and guided movement of the lower triangular block 203, increasing stability.
[0029] In one embodiment, the power unit is a hand-cranked jack 208 or an electric push rod 202. Since power supply may be difficult at construction sites, the hand-cranked jack 208 requires no electricity, while the electric push rod 202 is equipped with a battery 5, making it more versatile.
[0030] In one embodiment, the system further includes an adjustment component 3 and a positioning component 4. The adjustment component 3 includes a top plate 301, which is horizontally mounted on the fixed frame 201. A motor 302 is fixedly mounted on the left side of the inner cavity of the top plate 301. The output shaft of the motor 302 is fixedly connected to a threaded rod 303, which is threadedly connected to a threaded sleeve 304. A connecting rod 305 is fixedly connected to the bottom of the threaded sleeve 304. The positioning component 4 is fixedly mounted below the connecting rod 305. By adjusting the component 3, the grounding lead can be automatically pulled towards the bending component 2, thereby achieving automatic material feeding.
[0031] In one embodiment, the positioning component 4 includes a concave frame 401, with electric push rods 402 fixedly connected to both sides of the inner cavity of the concave frame 401, and a positioning plate 403 fixedly connected to the telescopic end of the electric push rods 402. By providing the positioning component 4, the grounding lead can be clamped and fixed.
[0032] In one embodiment, a battery 5 is housed within the inner cavity of the base 1, and a controller 6 is located on the top of the base 1. An electric actuator 202, a motor 302, and an electric actuator 402 are electrically connected to the battery 5 and the controller 6, respectively. This improves the power supply to the device, freeing it from dependence on mains power and expanding its application range. The controller 6 also facilitates user operation of the device.
[0033] In one embodiment, the two positioning plates 403 are respectively recessed on opposite sides to form a semi-circular arc contact surface for the grounding wire.
[0034] In one embodiment, a slide rail 307 is fixedly connected to the top of the inner cavity of the top plate 301, and a slide block 308 is slidably connected to the slide rail 307. The bottom of the slide block 308 is fixedly connected to the threaded sleeve 304. This allows for the limited and guided movement of the threaded sleeve 304, increasing the stability when the threaded rod 303 drives the threaded sleeve 304 to move left and right.
[0035] In one embodiment, a handle 306 is fixedly connected to the top of the top plate 301, and the surface of the handle 306 is provided with anti-slip texture. This makes it convenient for the user to carry the device.
[0036] Example 1: Refer to Figure 1-5A bending device for bending the grounding lead of a steel tower includes: a base 1, a bending assembly 2, an adjusting assembly 3, and a positioning assembly 4. The bending assembly 2 consists of a fixed frame 201, a lower triangular block 203, a fixing block 204, and a power device. The fixed frame 201 is fixedly placed on the base 1. The bottom of the inner cavity of the fixed frame 201 is fixedly connected to the lower triangular block 203 via an electric push rod 202. The electric push rod 202 is fixedly installed on the base 1 by bolts, and its output end is fixedly connected to the horizontal plane of the lower triangular block 203. The top of the inner cavity of the fixed frame 201 is fixedly connected to the fixing block 204. The lower triangular block 203 has a right-angled triangle cross-section, and the bottom of the fixing block 204 has a matching lower triangular block. The triangular groove 205 used in block 203; the adjusting component 3 includes a top plate 301, which is horizontally mounted on the fixed frame 201. A motor 302 is fixedly mounted on the left side of the inner cavity of the top plate 301. The output shaft of the motor 302 is fixedly connected to a threaded rod 303, which is threadedly connected to a threaded sleeve 304. A connecting rod 305 is fixedly connected to the bottom of the threaded sleeve 304. The positioning component 4 is fixedly mounted below the connecting rod 305. The positioning component 4 includes a concave frame 401, with electric push rods 402 fixedly connected to both sides of the inner cavity of the concave frame 401. A positioning plate 403 is fixedly connected to the telescopic end of the electric push rod 402. The concave frame 401 is fixedly mounted at the bottom of the connecting rod 305. The motor 302 drives the threaded rod 303 to rotate, causing the positioning component 4 to move left and right along the threaded rod 303 with the threaded sleeve 304, thereby automatically moving the clamped and fixed grounding lead to achieve the purpose of automatic wire pulling for transmission.
[0037] Working process: In use, the two electric actuators 402 are activated to push the positioning plate 403 to clamp and fix the grounding lead. Then, the motor 302 is activated to drive the threaded rod 303 to rotate. The threaded rod 303 drives the threaded sleeve 304 to move to the left. The threaded sleeve 304 drives the concave frame 401 to move to the left through the connecting rod 305. This can drive the grounding lead to automatically pull towards the bending assembly 2, thereby realizing automatic feeding. The grounding lead moves automatically between the lower triangular block 203 and the fixed block 204. When the required length is reached, the electric actuator 202 in the bending assembly 2 is activated to push the lower triangular block 203 to move upward, thereby pushing the grounding lead into the triangular groove 205, thus completing the bending operation. It is convenient, quick, small in size, and easy to carry.
[0038] Example 2: Refer to Figure 6A bending device for bending the grounding lead of a steel tower includes a base 1. A bending component 2 is fixedly connected to the top of the base 1. The bending component 2 includes a fixing frame 201. A lower triangular block 203 is fixedly connected to the bottom of the inner cavity of the fixing frame 201 via a power device. The power device is a hand-cranked jack 12. The lower triangular block 203 is fixedly connected to the top of the hand-cranked jack 12. A fixing block 204 is fixedly connected to the top of the inner cavity of the fixing frame 201. A triangular groove 205 is provided at the bottom of the fixing block 204 to cooperate with the lower triangular block 203.
[0039] In use, the grounding lead is manually pulled into the required length between the lower triangular block 203 and the fixed block 204. Then, the user presses up and down on the handle on the right side of the hand-cranked jack 12, which allows the hand-cranked jack 12 to push the lower triangular block 203 upward, thereby pushing the grounding lead into the triangular groove 205 to complete the bending operation. It is convenient, quick, small and easy to carry.
[0040] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail here.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A bending device for bending the grounding lead of an iron tower, characterized in that, The utility model relates to a folding bending device, including: Base (1) and fixedly placed bending assembly (2), bending assembly (2) is by fixed frame (201), lower triangular block (203), fixed block (204) and power device composition, fixed frame (201) is fixedly erected on base (1), the bottom of the inner chamber of fixed frame (201) is fixedly connected with lower triangular block (203) through power device, the top of the inner chamber of fixed frame (201) is fixedly connected with fixed block (204), the section of lower triangular block (203) is triangle, the bottom of fixed block (204) is provided with the triangular groove (205) of cooperation lower triangular block (203) uses.
2. The bending device of claim 1, wherein the bending device is configured to bend the ground wire in a U-shape. The both sides of the inner chamber of fixed frame (201) are provided with sliding slot (206), the inner chamber of sliding slot (206) is slidably connected with sliding block (207), the end away from sliding slot (206) of sliding block (207) is fixedly connected with lower triangular block (203).
3. The bending device of claim 2, wherein the bending device is configured to bend the ground wire in a U-shape. Power device is hand-operated jack (208) or electric push rod (202).
4. The bending device of claim 3, wherein the bending device is configured to bend the ground wire in a U-shape. Also including: Adjusting assembly (3) and positioning assembly (4), adjusting assembly (3) includes top plate (301), top plate (301) is horizontally installed on fixed frame (201), the left side of the inner chamber of top plate (301) is fixedly installed with motor (302), the output shaft of motor (302) is fixedly connected with threaded rod (303), threaded rod (303) is threadedly connected with threaded sleeve (304), the bottom of threaded sleeve (304) is fixedly connected with connecting rod (305), positioning assembly (4) is fixedly installed below connecting rod (305).
5. The bending device of claim 4, wherein the bending device is configured to bend the ground wire in a U-shape. Positioning assembly (4) includes concave frame (401), the both sides in the inner chamber of concave frame (401) are fixedly connected with electric push rod (402), the telescopic end of electric push rod (402) is fixedly connected with positioning plate (403).
6. The bending device of claim 5, wherein the bending device is configured to bend the ground wire in a U-shape. The inner chamber of base (1) is provided with battery (5), the top of base (1) is provided with controller (6), electric push rod (202), motor (302) and electric push rod (402) are electrically connected with battery (5) and controller (6) respectively.
7. The bending device of claim 6, wherein the bending device is configured to bend the ground wire in a U-shape. Two positioning plates (403) opposite sides are respectively recessed and constitute the semicircular arc of ground wire's surface of lamination.
8. The bending device for bending the grounding lead of the iron tower according to claim 4, characterized in that, The top of the inner chamber of top plate (301) is fixedly connected with slide rail (307), slide rail (307) is slidably connected with slide (308), the bottom of slide (308) is fixedly connected with threaded sleeve (304).
9. The bending device of claim 4, wherein the bending device is configured to bend the ground wire in a U-shape. The top of top plate (301) is fixedly connected with handle (306), the surface of handle (306) is provided with antiskid pattern.