Honeycomb paperboard defective product removing device
By combining a vision inspection module with a robotic arm, the problems of low efficiency and disorderly defective products in cardboard production have been solved. The system enables automatic identification and orderly stacking of defective products, thereby improving production efficiency and collection standardization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-10
AI Technical Summary
In current cardboard production, manual visual inspection of defective products is inefficient and prone to omissions. Furthermore, the defective products after rejection are disorganized and require manual cleaning and stacking.
The system uses a visual inspection module and a robotic arm to identify defective products and transfer them from the conveyor belt to an orderly stack of paper stacks. High-frame-rate industrial cameras and supplementary lights are used for inspection, and vacuum suction cups on the robotic arm are used to precisely grasp the paperboard.
It enables automatic identification and orderly stacking of defective cardboard, reduces manual intervention, improves detection efficiency, and standardizes the collection process of defective products.
Smart Images

Figure CN223980823U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of paperboard production, and in particular to a device for rejecting defective honeycomb paperboard. Background Technology
[0002] In the paperboard production industry, paperboard undergoes multiple production steps such as bonding, drying, and trimming. These steps easily lead to contamination or damage to the surfaces of the paperboard. Subsequent manual visual inspection is required to remove damaged or contaminated paperboard. However, manual visual inspection is inefficient and prone to missing defects. Therefore, an automated line inspection device has been developed to identify contamination or damage on the paperboard surface. This device is suitable for line paperboard inspection. When damage or contamination is detected, a pushing mechanism pushes the paperboard off the conveyor belt, thus removing defective products. However, the removed paperboard is piled up haphazardly on the ground, requiring manual cleaning and stacking later. Therefore, further improvements are needed. Utility Model Content
[0003] To solve the above problems, this utility model proposes a defective honeycomb cardboard rejection device. This rejection device can screen out defective cardboard and stack them in an orderly manner.
[0004] This utility model proposes a defective honeycomb cardboard rejection device, which includes a conveyor belt, a robotic arm, a paper stacker, and a vision inspection module. The vision inspection module and the robotic arm are arranged sequentially along the conveying direction of the conveyor belt. The vision inspection module includes a light shield, a high frame rate industrial camera, and a supplementary light. The light shield is arranged across the conveying surface of the conveyor belt. The high frame rate industrial camera is located at the top inner part of the light shield, and the supplementary light is located inside the light shield. The robotic arm is located on one side of the conveyor belt, and the paper stacker is located on one side of the robotic arm. The robotic arm can transfer the cardboard on the conveyor belt to the paper stacker.
[0005] In one or more embodiments, the paper stacker includes a base plate and multiple retaining posts. The base plate is provided with a paperboard storage area, and the multiple retaining posts are distributed along the outer perimeter of the paperboard storage area.
[0006] In one or more embodiments, the bottom of the base plate is provided with a swivel wheel with brakes, and a traction head is provided on one side of the base plate.
[0007] In one or more embodiments, the robotic arm is provided with a vacuum suction cup.
[0008] In one or more embodiments, two fill lights are provided inside the light shield, and the two fill lights are located on both sides of the high frame rate industrial camera.
[0009] In one or more embodiments, the conveyor belt includes a frame, a drive wheel, a driven wheel, a motor, and a conveyor belt body. The drive wheel and the driven wheel are respectively located at both ends of the frame. The conveyor belt body is sleeved on the drive wheel and the driven wheel. The motor is mounted on the end of the frame near the drive wheel and is used to drive the drive wheel.
[0010] The beneficial effects of this invention are: the rejection device can identify defective cardboard and transfer it from the conveyor belt to the stacking table by a robotic arm, so as to facilitate the subsequent recycling of defective cardboard and eliminate the need for manual cardboard handling later. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the rejection device according to an embodiment of the present invention. Detailed Implementation
[0012] To enhance understanding of this utility model, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. These embodiments are only used to explain the present utility model and do not constitute a limitation on the scope of protection of the present utility model.
[0013] Please refer to the appendix. Figure 1 This utility model provides a defective honeycomb cardboard rejection device, which includes a conveyor belt 1, a robotic arm 2, a paper stacking station 3, and a vision inspection module 4. The vision inspection module 4 and the robotic arm 2 are arranged sequentially along the conveying direction of the conveyor belt 1. The vision inspection module 4 includes a light shield 41, a high frame rate industrial camera 42, and a supplementary light 43. The high frame rate industrial camera detects the cardboard conveyed on the conveyor belt, while the supplementary light provides illumination to the inside of the light shield. The light shield 41 is arranged across the conveying surface of the conveyor belt 1. The high frame rate industrial camera 42 is located at the top inner part of the light shield 41, and the supplementary light 43 is located inside the light shield 41. The robotic arm 2 is located on one side of the conveyor belt 1, and the paper stacking station 3 is located on one side of the robotic arm 2. The robotic arm 2 can transfer the cardboard on the conveyor belt 1 to the paper stacking station 3. The robotic arm uses the detection signal from the high frame rate industrial camera to pick up defective cardboard and put it on the paper stacking station for subsequent recycling of defective products.
[0014] The paper stacking base 3 includes a base plate 31 and multiple retaining posts 32. The base is provided with a cardboard storage area 33. The multiple retaining posts 32 are distributed along the outer perimeter of the cardboard storage area 33. The retaining posts can limit the cardboard and ensure that the cardboard of the other party will not tilt to one side.
[0015] The bottom of the base plate 31 is equipped with universal wheels with brakes, and a traction head 34 is provided on one side of the base plate 31. When the cardboard on the stacking seat is stacked to a certain quantity, the producer unlocks the universal wheels, then moves the stacking seat and replaces it with an empty stacking seat.
[0016] To avoid leaving marks on the cardboard and to accurately pick up defective cardboard, the robotic arm 2 is equipped with a vacuum suction cup to pick up the defective cardboard.
[0017] To ensure sufficient light inside the light shield, two supplementary lights 43 are installed inside the light shield 41, and the two supplementary lights are located on both sides of the high frame rate industrial camera 42.
[0018] The conveyor belt 1 includes a frame 11, a drive wheel 12, a driven wheel 13, a motor 14, and a conveyor belt body 15. The drive wheel 12 and the driven wheel 13 are respectively located at both ends of the frame 11. The conveyor belt body 15 is sleeved on the drive wheel 12 and the driven wheel 13. The motor 14 is installed on the end of the frame 11 near the drive wheel 12 and is used to drive the drive wheel.
[0019] The above description is only a preferred embodiment of the present utility model. The protection scope of the present utility model is not limited to the above embodiments. Any equivalent modifications or changes made by those skilled in the art based on the content disclosed in the present utility model should be included in the protection scope recorded in the claims.
Claims
1. A honeycomb paperboard reject device characterized by: The paper sheet conveying device comprises a conveying belt, a mechanical arm, a paper sheet stacking seat and a visual detection module, the visual detection module and the mechanical arm are sequentially arranged along the conveying direction of the conveying belt, the visual detection module comprises a light shield, a high-frame-rate industrial camera and a light supplement lamp, the light shield is arranged across the conveying surface of the conveying belt, the high-frame-rate industrial camera is arranged at the inner top of the light shield, and the light supplement lamp is arranged inside the light shield, the mechanical arm is arranged on one side of the conveying belt, the paper sheet stacking seat is arranged on one side of the mechanical arm, and the mechanical arm can transfer the paper sheet on the conveying belt to the paper sheet stacking seat.
2. A honeycomb paperboard reject device according to claim 1, characterized in that: The paper sheet stacking seat comprises a bottom plate and a plurality of surrounding columns, the bottom plate is provided with a paper sheet storage area, and the plurality of surrounding columns are distributed along the outer periphery of the paper sheet storage area.
3. A honeycomb paperboard reject device according to claim 2, wherein: The bottom of the bottom plate is provided with a universal wheel with a brake, and one side of the bottom plate is provided with a traction head.
4. The honeycomb paperboard reject device of claim 1, wherein: The mechanical arm is provided with a vacuum suction cup.
5. A honeycomb paperboard reject device according to claim 1, wherein: The light shield is provided with two light supplement lamps, and the two light supplement lamps are arranged on both sides of the high-frame-rate industrial camera.
6. A honeycomb paperboard reject device according to claim 1, wherein: The conveying belt comprises a frame, a driving wheel, a driven wheel, a motor and a conveying belt, the driving wheel and the driven wheel are arranged at two ends of the frame respectively, the conveying belt is sleeved on the driving wheel and the driven wheel, the motor is installed on one end of the frame close to the driving wheel, and the motor is used for driving the driving wheel.