Extraction equipment for deep processing of bamboos

Abstract

The utility model provides extraction equipment for deep processing of bamboos, which relates to the technical field of deep processing of bamboos and comprises a workbench, an equipment block mounted at the bottom of the workbench, a mounting frame mounted at the top of the workbench, a cutter arranged at the bottom of the mounting frame, a cooking box arranged on one side of the workbench, and a water storage cavity formed inside the equipment block; the cooking assembly is arranged between the cooking box and the equipment block; the cutting assembly is arranged between the workbench and the mounting frame; and the cleaning assembly is arranged between the workbench and the equipment block. According to the equipment, through arrangement of the cutting assembly, it can be guaranteed that the cut sizes of bamboos are the same, the subsequent extraction procedure is facilitated, meanwhile, the automatic feeding effect is achieved in the cutting process, dust and chippings generated by cutting can be treated in cooperation with arrangement of the cleaning assembly, and environmental pollution is reduced; part of steam is sprayed outwards from the middle of the cooking barrel, and it is guaranteed that the bamboos are completely cooked.

Description

TECHNICAL FIELD

[0001] The utility model relates to bamboo deep processing technical field, concretely is bamboo deep processing is with extraction equipment. BACKGROUND

[0002] Bamboo deep processing refers to the original bamboo is converted into high value -added product through a series of physical, chemical or biological treatment method, this process not only increases the diversity of bamboo product, also improves its economic value and application range, and the valuable component such as bamboo fiber is extracted from bamboo, and needs extraction equipment to carry out.

[0003] And the bamboo fiber is usually used for the physical separation bamboo fiber, including cutting, cooking, rinsing, carding multiple steps, wherein the bamboo fiber extraction exists the problem of uniformity of size through the cutting mode, in the cutting process, it is difficult to guarantee that the size of all bamboo chips is completely uniform, this can lead to the reaction degree of different parts is not uniform when subsequent processing (such as cooking), influence the quality of final fiber, and a large amount of chippings and dust is produced in the process of cutting, causes pollution to the working environment, and is not conducive to the health of operating personnel.In addition, too much dust can also adhere to the surface of bamboo chip, interfere with the subsequent process, and the bamboo fiber is extracted by cooking bamboo, usually uses high-temperature and high-pressure steam to cook bamboo, but in the process of cooking, the bamboo located in the central position is difficult to directly contact with steam, leading to the bamboo located in the middle cooking is not complete, and the cooking effect is poor, which affects the separation of bamboo fiber. SUMMARY

[0004] The utility model aims at solving the shortcoming in the background art, provides bamboo deep processing is with extraction equipment, through the setting of cutting assembly, can guarantee the uniformity of bamboo cutting size, is favorable for the subsequent extraction procedure, realizes the effect of automatic feeding in the process of cutting, cooperates the setting of cleaning assembly, can handle the dust chippings generated in cutting, reduces environmental pollution, through the setting of cooking assembly, part of steam is sprayed from the middle of cooking barrel, guarantees the complete cooking of bamboo.

[0005] To achieve the above object, the utility model provides the following technical scheme, a kind of extraction equipment for bamboo deep processing, comprising:

[0006] Workbench, equipment block is installed at the bottom of the workbench, mounting bracket is installed at the top of the workbench, cutting knife is equipped at the bottom of the mounting bracket, cooking box is equipped at one side of the workbench, water storage cavity is formed in the equipment block;

[0007] Cooking assembly is arranged between the cooking box and the equipment block, for cooking after cutting bamboo, the cooking assembly includes: cooking barrel, heater, centrifugal pump and steam generator;

[0008] A cutting assembly disposed between the workbench and the mounting frame is used for cutting bamboo. The cutting assembly includes: a threaded rod, a push plate, a hydraulic rod, a pressing plate, and a movable plate.

[0009] A cleaning assembly is installed between the workbench and the equipment block to clean up debris generated during cutting. The cleaning assembly includes a water pump, a discharge trough, a grid, a filter frame, and a return pipe.

[0010] Furthermore, a push groove is provided on the top of the workbench, a threaded rod is rotatably connected inside the push groove, a push plate is threadedly connected to the outside of the threaded rod, and the push plate has a T-shaped structure.

[0011] Furthermore, the workbench has a transmission cavity communicating with the push groove. A rotating rod is rotatably connected inside the transmission cavity. A transmission belt is provided between the rotating rod and the threaded rod. A ratchet is fixedly connected to the outside of the rotating rod. A moving groove is provided inside the mounting frame. A moving rod with an L-shaped structure is provided inside the moving groove. A return spring is connected to the bottom of the moving rod.

[0012] Furthermore, the moving groove is connected to the transmission cavity, and a plurality of ejection grooves are provided on one side of the moving rod. An ejection spring is connected inside the moving groove, and an ejection block is connected to one end of the ejection spring. An inclined surface is provided at one end of the ejection block.

[0013] Furthermore, a hydraulic rod is installed on the top of the mounting bracket, and a pressing plate is connected to the bottom of the hydraulic rod. The bottom of the pressing plate is connected to the cutting blade. A movable plate is provided below the pressing plate, and movable rods are fixedly connected to the four corners of the top of the movable plate. The surface of the pressing plate has four openings corresponding to the positions of the movable rods. The movable rods pass through the openings, and movable springs are sleeved on the outside of the movable rods. The movable plate has slots that cooperate with the cutting blade.

[0014] Furthermore, the workbench is provided with a discharge trough and a filter chamber, which are connected to the discharge trough. A grid is installed at the connection between the filter chamber and the discharge trough. A filter frame is provided inside the filter chamber. A return pipe is connected to the bottom of the filter chamber and is connected to the water storage chamber.

[0015] Furthermore, a water pump is installed inside the water storage chamber, and a water pumping pipe is fixedly connected to one side of the water pump. One end of the water pumping pipe passes through the mounting frame and is connected to a nozzle.

[0016] Furthermore, the equipment block has an internal equipment cavity, a centrifugal pump is installed inside the equipment cavity, a conduit is connected to one side of the centrifugal pump, and one end of the conduit communicates with the water storage cavity. A steam generator is installed inside the equipment cavity.

[0017] Furthermore, the cooking chamber is equipped with a cooking barrel inside, and multiple air jet pipes are installed inside the cooking chamber. One of the air jet pipes is connected to the air outlet pipe of the steam generator. A hollow tube is connected inside the cooking chamber, and multiple air holes are opened on the outside of the hollow tube and on the air jet pipe. A connecting pipe is connected between the hollow tube and one of the air jet pipes, and a connecting pipe is connected between the multiple air jet pipes.

[0018] Furthermore, the bottom of the cooking tank has an opening that corresponds to the position of the hollow tube. A mesh sleeve is connected inside the cooking tank, and the hollow tube extends through the opening into the mesh sleeve. The top of the cooking tank has a removable sealing cover.

[0019] This utility model provides an extraction device for deep processing of bamboo, which has the following beneficial effects:

[0020] The advantages of this invention are that the cutting component ensures uniform bamboo cutting size, which is beneficial for subsequent extraction processes. It also achieves automatic feeding during the cutting process, reducing the workload of operators. In conjunction with the cleaning component, it can handle the dust and debris generated during cutting, reducing environmental pollution. Furthermore, the steaming component allows some steam to be sprayed out from the middle of the steaming tank, ensuring that the bamboo is thoroughly steamed. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the workbench structure of this utility model.

[0023] Figure 3 This is a cross-sectional view of the overall structure of this utility model.

[0024] Figure 4 This is a side sectional view of the mounting bracket structure of this utility model.

[0025] Figure 5 This is a top view of the overall structure of this utility model.

[0026] Figure 6 This is a schematic diagram of the filter chamber structure of this utility model.

[0027] Figure 7 This is a schematic diagram of the cooking tank structure of this utility model.

[0028] Figure 8 This is a schematic diagram of the steaming barrel structure of this utility model from another angle.

[0029] Figure 9This is a schematic diagram of the steaming box structure of this utility model.

[0030] Figure 10 This is a schematic diagram of the pressing plate structure of this utility model.

[0031] Figure 11 This is a schematic diagram of the pressing plate structure of this utility model from another angle.

[0032] Figure 12 For the present utility model Figure 3 Enlarged view of point A in the image.

[0033] Figure 13 For the present utility model Figure 4 Enlarged view of point B in the image.

[0034] Figures 1-13 In the middle: 1. Workbench; 101. Push groove; 102. Threaded rod; 103. Push plate; 104. Transmission cavity; 105. Rotating rod; 106. Ratchet; 2. Mounting bracket; 201. Moving groove; 202. Moving rod; 2021. Ejection groove; 2022. Ejection spring; 2023. Ejection block; 203. Return spring; 3. Hydraulic rod; 301. Pressing plate; 302. Cutting blade; 303. Movable rod; 304. Movable plate; 305. Movable spring; 306. Grooving; 4. Discharge chute; 401. Grid; 402. Filter chamber; 403. Filter frame; 404. Return pipe; 5. Equipment block; 501. Water storage chamber; 502. Heater; 503. Water pump; 504. Pumping pipe; 505. Nozzle; 506. Centrifugal pump; 507. Steam generator; 6. Cooking tank; 601. Cooking barrel; 602. Opening; 603. Mesh sleeve; 604. Jet pipe; 6041. Connecting pipe; 605. Connecting pipe; 606. Hollow pipe; 607. Sealing cover. Detailed Implementation

[0035] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0036] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0037] This application provides an extraction device for deep processing of bamboo, which will be described in detail below. It should be noted that the order of description of the following embodiments is not intended to limit the preferred order of the embodiments.

[0038] This application will now be described in detail with reference to the accompanying drawings and specific embodiments. Please refer to... Figures 1-13 This embodiment provides an extraction device for deep processing of bamboo, comprising: a workbench 1, an equipment block 5 mounted on the bottom of the workbench 1, an mounting frame 2 mounted on the top of the workbench 1, a cutting blade 302 at the bottom of the mounting frame 2, a steaming tank 6 on one side of the workbench 1, and a water storage chamber 501 inside the equipment block 5; a steaming assembly disposed between the steaming tank 6 and the equipment block 5 for steaming the cut bamboo, the steaming assembly comprising: a steaming tank 601, a heater 502, a centrifugal pump 506, and a steam generator 507; a cutting assembly disposed between the workbench 1 and the mounting frame 2 for cutting the bamboo, the cutting assembly comprising: a threaded rod 102, a push plate 103, a hydraulic rod 3, a pressing plate 301, and a movable plate 304; and a cleaning assembly disposed between the workbench 1 and the equipment block 5 for cleaning the debris generated during cutting, the cleaning assembly comprising: a water pump 503, a discharge chute 4, a grid 401, a filter frame 403, and a return pipe 404.

[0039] The cutting component ensures uniform bamboo cutting dimensions, facilitating subsequent extraction processes. It also enables automatic feeding during cutting, reducing operator workload. The cleaning component effectively manages dust and debris generated during cutting, minimizing environmental pollution. Furthermore, the steaming component allows some steam to be ejected from the center of the steaming tank 601, ensuring complete steaming of the bamboo.

[0040] Example 2

[0041] Based on Embodiment 1, a push groove 101 is provided on the top of the workbench 1. A threaded rod 102 is rotatably connected inside the push groove 101. A push plate 103 is threadedly connected to the outside of the threaded rod 102, and the push plate 103 has a T-shaped structure. A transmission cavity 104 communicating with the push groove 101 is provided inside the workbench 1. A rotating rod 105 is rotatably connected inside the transmission cavity 104. A transmission belt is provided between the rotating rod 105 and the threaded rod 102. A fixed connection is provided to the outside of the rotating rod 105. The ratchet 106 has a moving groove 201 inside the mounting bracket 2. The moving groove 201 has an L-shaped moving rod 202 inside. The bottom of the moving rod 202 is connected to a return spring 203. The moving groove 201 communicates with the transmission cavity 104. Multiple ejection grooves 2021 are opened on one side of the moving rod 202. An ejection spring 2022 is connected inside the ejection groove 2021. One end of the ejection spring 2022 is connected to an ejection block 2023, and one end of the ejection block 2023 is provided with an inclined surface.

[0042] The mounting bracket 2 has a hydraulic rod 3 installed on top, and a pressing plate 301 connected to the bottom of the hydraulic rod 3. The bottom of the pressing plate 301 is connected to the cutting blade 302. A movable plate 304 is provided below the pressing plate 301. Movable rods 303 are fixedly connected to the four corners of the top of the movable plate 304. There are four openings on the surface of the pressing plate 301 that correspond to the positions of the movable rods 303. The movable rods 303 pass through the openings. A movable spring 305 is sleeved on the outside of the movable rods 303. A slot 306 that cooperates with the cutting blade 302 is provided on the movable plate 304.

[0043] When processing bamboo, it needs to be cut to facilitate subsequent steaming and boiling to separate the fibers. The bamboo is placed on workbench 1, with the push plate 103 pressed against one end. The other end of the bamboo is then placed against a protrusion on workbench 1. Cutting can then begin. The hydraulic rod 3 moves the pressing plate 301 downwards, causing it to move the cutting blade 302 and the movable plate 304 downwards. The movable plate 304 first contacts the bamboo... When the bamboo comes into contact with the pressing plate 301, the pressing plate 301 moves downward, causing the movable spring 305 to be squeezed and generate elastic force. This elastic force is then applied to the movable plate 304, which presses and fixes the bamboo to prevent it from shifting position during the cutting process. The pressing plate 301 then continues to drive the cutting blade 302 downward and cuts the bamboo. The cut bamboo falls into the discharge trough 4 under its own weight and slides down the discharge trough 4 into the cooking tank 601.

[0044] During the movement of the movable plate 304, the direction of movement of the movable plate 304 is limited by the movable rod 303 and the opening.

[0045] After cutting, the hydraulic rod 3 drives the pressing plate 301 to move upward, so that the pressing plate 301 contacts the moving rod 202 during the process of pressing up, and drives the moving rod 202 to move upward, so that the ejector block 2023 on the moving rod 202 engages with the ratchet 106, and drives the ratchet 106 to rotate. The ratchet 106 drives the threaded rod 102 to rotate through the transmission belt, so that the threaded rod 102 drives the push plate 103 to move under the action of the threaded hole thread engagement, thereby pushing the bamboo forward. Since the pressing plate 301 has to rise a certain distance before contacting the moving rod 202, at this time the movable plate 304 separates from the bamboo, and the cut bamboo has fallen into the discharge trough 4, to prevent the bamboo from being unable to be pushed by the push plate 103.

[0046] When the moving rod 202 moves upward, the return spring 203 is stretched and accumulates elastic force. When the pressing plate 301 moves downward again to cut the bamboo, the moving rod 202 returns to its original position under the action of the return spring 203. At the same time, during the process of the moving rod 202 moving downward to reset, the inclined surface of the ejector block 2023 contacts the ratchet 106 and is squeezed into the ejector groove 2021. Until the ejector block 2023 separates from the ratchet 106, it is ejected and reset by the ejector spring 2022. Repeating the above operation can realize the automatic feeding and cutting of bamboo.

[0047] Example 3

[0048] Based on Embodiments 1 and 2, a discharge trough 4 is provided inside the workbench 1, and a filter chamber 402 is provided inside the workbench 1. The filter chamber 402 is connected to the discharge trough 4. A grid 401 is installed at the connection between the filter chamber 402 and the discharge trough 4. A filter frame 403 is provided inside the filter chamber 402. A return pipe 404 is connected to the bottom of the filter chamber 402 and is connected to the water storage chamber 501. A water pump 503 is installed inside the water storage chamber 501. A water pump 504 is fixedly connected to one side of the water pump 503, and one end of the water pump 504 passes through the mounting frame 2 and is connected to a nozzle 505.

[0049] During the bamboo cutting process, water in the water storage chamber 501 is pumped by the water pump 503 to the nozzle 505 through the water pumping pipe 504, and sprayed out through the nozzle 505 to wash away the debris and dust generated during the cutting process, reducing the splashing of dust and debris and polluting the working environment. The water carrying the debris and dust flows into the discharge trough 4, and through the setting of the grid 401, the water can enter the filter chamber 402, while the bamboo can slide down smoothly. Then, through the setting of the filter frame 403, the dust and debris in the water are filtered, and the filtered water flows back to the water storage chamber 501 through the return pipe 404.

[0050] Example 4

[0051] Based on Embodiment 1, the equipment block 5 has an internal equipment cavity, inside which a centrifugal pump 506 is installed. A conduit is connected to one side of the centrifugal pump 506, and one end of the conduit communicates with a water storage chamber 501. A steam generator 507 is installed inside the equipment cavity. A cooking tank 6 is located inside the cooking chamber 6, and multiple jet pipes 604 are installed inside the cooking chamber 6. One of the jet pipes 604 is connected to the outlet pipe of the steam generator 507. A hollow tube 606 is connected inside the cooking chamber 6. Multiple air holes are provided on the outer side of the steam tank 606 and on the jet pipe 604. A connecting pipe 605 is connected between the hollow tube 606 and one of the jet pipes 604. An opening 602 is provided at the bottom of the steam tank 601, and the opening 602 corresponds to the position of the hollow tube 606. A mesh sleeve 603 is connected inside the steam tank 601, and the hollow tube 606 extends through the opening 602 into the mesh sleeve 603. A removable sealing cover 607 is provided on the top of the steam tank 6. A connecting pipe 6041 is connected between the multiple jet pipes 604.

[0052] After the bamboo in the cooking tank 601 is filled, the sealing cover 607 is closed. Then, the water in the water storage chamber 501 is initially heated by the heater 502. The water is then pumped into the steam generator 507 by the centrifugal pump 506. The steam generator 507 generates high-temperature and high-pressure steam, which is then delivered to the jet pipe 604 and sprayed out through the jet pipe 604. At the same time, the connecting pipe 6041 allows multiple jet pipes 604 to spray high-temperature and high-pressure steam evenly at the same time. The connecting pipe 605 allows some of the steam to be delivered to the hollow pipe 606 and sprayed out through the air holes on the hollow pipe 606. This ensures that the bamboo in the middle of the cooking tank 601 is also heated by high-temperature and high-pressure steam, ensuring that the bamboo in the cooking tank 601 is heated completely and evenly. The high-temperature and high-pressure steam can break down the internal structure of the bamboo, making it easier to separate the fibers. At the same time, it can also remove some non-fibrous components, such as lignin and hemicellulose, and kill any microorganisms that may be present.

[0053] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0054] The above provides a detailed description of an extraction device for deep processing of bamboo provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A bamboo deep processing extraction device, characterized in that, Include: Workbench (1), the workbench (1) bottom is equipped with equipment block (5), the workbench (1) top is equipped with mounting bracket (2), the mounting bracket (2) bottom is equipped with cutting knife (302), the workbench (1) one side is equipped with cooking box (6), the equipment block (5) inside is equipped with water storage cavity (501); The cooking assembly is arranged between the cooking box (6) and the equipment block (5), and is used for cooking the cut bamboo, the cooking assembly includes a cooking barrel (601), a heater (502), a centrifugal pump (506) and a steam generator (507); The cutting assembly is arranged between the workbench (1) and the mounting bracket (2), and is used for cutting bamboo, the cutting assembly includes a threaded rod (102), a push plate (103), a hydraulic rod (3), a pressing plate (301) and a movable plate (304); The cleaning assembly is arranged between the workbench (1) and the equipment block (5), and is used for cleaning the cutting debris, the cleaning assembly includes a water pump (503), a discharge chute (4), a grid (401), a filter frame (403) and a backflow pipe (404); The workbench (1) top is equipped with push groove (101), the push groove (101) inside rotationally connected with threaded rod (102), the threaded rod (102) outside screw thread is connected with push plate (103), and the push plate (103) is T-shaped structure; The mounting bracket (2) top is equipped with hydraulic rod (3), the hydraulic rod (3) bottom is connected with pressing plate (301), the pressing plate (301) bottom is connected with cutting knife (302), the pressing plate (301) below is equipped with movable plate (304); The equipment block (5) inside is equipped with equipment cavity, the equipment cavity inside is equipped with centrifugal pump (506), the centrifugal pump (506) one side is connected with the catheter, and the catheter one end is communicated with the water storage cavity (501), the equipment cavity inside is equipped with steam generator (507), the cooking box (6) inside is equipped with cooking barrel (601), the cooking box (6) inside is equipped with multiple jet pipes (604), one of the jet pipes (604) is connected with the air outlet pipe of the steam generator (507), the cooking box (6) inside is connected with hollow tube (606), and the hollow tube (606) outside and the jet pipe (604) are equipped with multiple air holes, the hollow tube (606) and one of the jet pipes (604) are connected with connecting pipe (605), multiple jet pipes (604) are connected with communication pipe (6041); The workbench (1) is internally provided with a discharge chute (4), the workbench (1) is internally provided with a filter cavity (402), and the filter cavity (402) is communicated with the discharge chute (4), a grid (401) is installed at the connection between the filter cavity (402) and the discharge chute (4), the filter cavity (402) is internally provided with a filter frame (403), and the filter cavity (402) is connected with a backflow pipe (404), and the backflow pipe (404) is communicated with the water storage cavity (501).

2. The bamboo deep processing extraction equipment according to claim 1, characterized in that, The workbench (1) is internally provided with a transmission cavity (104) communicated with the push groove (101), the transmission cavity (104) is rotatably connected with a rotating rod (105), a transmission belt is arranged between the rotating rod (105) and the threaded rod (102), the rotating rod (105) is fixedly connected with a ratchet wheel (106) on the outside, the mounting frame (2) is internally provided with a moving groove (201), the moving groove (201) is internally provided with an L-shaped moving rod (202), and the moving rod (202) is connected with a return spring (203) at the bottom.

3. The bamboo deep processing extraction equipment according to claim 2, characterized in that, The moving groove (201) is communicated with the transmission cavity (104), a plurality of ejection grooves (2021) are formed in one side of the moving rod (202), the ejection grooves (2021) are internally connected with ejection springs (2022), one end of the ejection spring (2022) is connected with an ejection block (2023), and one end of the ejection block (2023) is provided with an inclined surface.

4. The bamboo deep processing extraction equipment according to claim 1, characterized in that, The movable plate (304) is fixedly connected with movable rods (303) at four corners at the top, the pressing plate (301) is provided with four holes corresponding to the positions of the movable rods (303) on the surface, the movable rods (303) penetrate through the holes, movable springs (305) are arranged on the outside of the movable rods (303), and the movable plate (304) is provided with a groove (306) matched with the cutting knife (302).

5. The bamboo deep processing extraction equipment according to claim 1, characterized in that, The water storage cavity (501) is internally provided with a water pump (503), one side of the water pump (503) is fixedly connected with a water suction pipe (504), one end of the water suction pipe (504) penetrates through the mounting frame (2) and is connected with a spray head (505). 6.The bamboo deep processing extraction equipment according to claim 1, characterized in that, The cooking barrel (601) is provided with an opening (602) at the bottom, the opening (602) corresponds to the position of the hollow pipe (606), the cooking barrel (601) is internally connected with a mesh sleeve (603), the hollow pipe (606) extends into the mesh sleeve (603) through the opening (602), and the cooking box (6) is provided with a detachable sealing cover (607) at the top.

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