Automatic double-cone extrusion tablet press

Abstract

The utility model belongs to the technical field of rubber or plastic processing equipment, and discloses an automatic double-cone extrusion tablet press which comprises an extrusion mechanism, a rack is arranged at the top of the extrusion mechanism, a conveying mechanism is arranged at the top of the rack, a pneumatic cutter mechanism is arranged on the outer side of the rack, and a sheet extrusion assembly is connected into the rack. The conical screw rods and the conical groove are arranged, materials are placed in the conical groove, then the materials are tightly mixed through the two conical screw rods, the materials are mixed into a ball shape from a powdery particle shape, the ball shape is used for dispersing the temperature and pressing the materials into a sheet shape, and the materials are pushed forwards through the two conical screw rods. The material is moved to the position between the fixed roller and the movable roller and pressed into sheets through the relative movement of the fixed roller and the movable roller, so that the whole process is automatically carried out, manual intervention is not needed, and the working intensity of operators is greatly reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of rubber or plastic processing equipment, specifically an automated double cone extrusion tablet press. Background Technology

[0002] A tablet press is a device used to process rubber materials into specific shapes and sizes. By placing the material between two pressure rollers, the rubber material is gradually deformed and formed into the desired shape through the rotation and pressure of the rollers, and is used for the production of rubber products.

[0003] However, in the production and processing of rubber products, it is generally necessary to mix rubber and plastics. The mixing is divided into A and B mixing. A mixing is for rough blanks. After the material is pre-made, it is left to stand for two days according to its characteristics or production needs before B mixing. B mixing is commonly known as refining. It is necessary to add foaming agents and other additives to enhance its properties. After mixing evenly, the product is made. At present, rubber and plastics mixing requires the use of a tablet press for production. However, the tablet press requires extremely skilled personnel to operate. At the same time, the work intensity is high and the working environment is not suitable for long-term production, which affects the processing efficiency. Therefore, it needs to be improved. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides an automated double cone extrusion tablet press.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated double cone extrusion tablet press, comprising an extrusion mechanism, a frame at the top of the extrusion mechanism, a conveying mechanism at the top of the frame, a pneumatic cutter mechanism on the outside of the frame, a sheet extrusion assembly connected inside the frame, an adjustable spacing structure at the top of the frame, a glue-blocking assembly located outside the sheet extrusion assembly on the outside of the frame, and a pneumatic cylinder at the top of the extrusion mechanism, the outside of which is connected to the frame;

[0006] The extrusion mechanism includes a placement frame, a variable frequency motor is provided on the top of the placement frame, a conical groove is provided on the top of the placement frame outside the variable frequency motor, a conical screw is provided inside the conical groove, there are two conical screws, and gears are provided on the outer side of both conical screws. The ends of the conical screws are connected to the outer side of the variable frequency motor, and a slide rail is provided on the top of the extrusion mechanism.

[0007] The sheet extrusion assembly includes a second variable frequency motor, the bottom of which is connected to the top of the frame. The second variable frequency motor drives a fixed roller. Inside the frame, there is a movable roller located on top of the fixed roller. Both the movable roller and the fixed roller have meshing gears on their outer sides.

[0008] Preferably, the conveying mechanism includes a conveyor belt, the bottom of which is connected to the top of the frame, and a pressure roller is provided on the top of the conveyor belt.

[0009] Preferably, the frame includes a connecting frame, and a pulley is provided at the bottom of the connecting frame, the outer surface of the pulley being adapted to the inside of the slide rail.

[0010] Preferably, the frame further includes a waste box, the bottom of which is connected to the top of the placement rack.

[0011] Preferably, the pneumatic cutting mechanism includes a connecting plate and a roller. The inner side of the connecting plate is connected to the outer side of the frame. A movable block is provided on the outer side of the connecting plate. A cutting tool is provided at the bottom of the movable block. The inner side of the roller is connected to the outer side of the frame. The roller is located below the cutting tool.

[0012] Preferably, the adjusting structure includes a screw, the outer surface of which is threadedly connected to the inside of the frame, a rotating rod is provided at the top of the screw, and the bottom of the screw is movably connected to the inside of the movable roller.

[0013] Preferably, the adhesive-blocking assembly includes a mounting bracket, the inner side of which is connected to the outer side of the frame, a screw rod II is threaded inside the mounting bracket, a baffle is provided on the inner side of the screw rod II, a connecting rod penetrating the outside of the mounting bracket is provided on the outer side of the baffle, and a pressure plate located above the mounting bracket is provided on the outer side of the frame.

[0014] Preferably, both the variable frequency motor one and the variable frequency motor two are equipped with pressure sensors.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention features conical screws and conical grooves. By placing the material into the conical grooves, the two conical screws bind the material together tightly, transforming it from powdery or granular material into a clump. This clump is used to disperse heat and press the material into sheets. The two conical screws push the material forward, moving it between fixed and movable rollers. The relative movement of the fixed and movable rollers then presses the material into sheets. The entire process is automated, requiring no manual intervention and significantly reducing the workload of operators. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the conical groove structure of this utility model in cross-section;

[0019] Figure 3 This is a schematic diagram of the sheet extrusion assembly of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the adhesive-blocking assembly of this utility model;

[0021] Figure 5 This is a schematic diagram of the pneumatic cutting mechanism of this utility model.

[0022] In the diagram: 1. Extrusion mechanism; 101. Placement frame; 102. Variable frequency motor one; 103. Conical groove; 104. Gear; 105. Conical screw; 106. Slide rail; 2. Conveying mechanism; 201. Conveyor belt; 202. Pressure roller; 3. Frame; 301. Connecting frame; 302. Pulley; 303. Waste box; 4. Pneumatic cutting mechanism; 401. Connecting plate; 402. Movable block; 403. Cutting tool; 404. Roller; 5. Sheet extrusion assembly; 501. Variable frequency motor two; 502. Fixed roller; 503. Movable roller; 6. Adjustable distance structure; 601. Screw one; 602. Rotary rod; 7. Glue-blocking assembly; 701. Mounting frame; 702. Screw two; 703. Baffle; 704. Connecting rod; 705. Pressure plate; 8. Pneumatic cylinder. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] like Figures 1 to 5 As shown, this is the first embodiment of the utility model, which provides an automated double cone extrusion tablet press, including an extrusion mechanism 1, a frame 3 on the top of the extrusion mechanism 1, a conveying mechanism 2 on the top of the frame 3, a pneumatic cutter mechanism 4 on the outside of the frame 3, a sheet extrusion assembly 5 connected inside the frame 3, an adjusting structure 6 on the top of the frame 3, a glue-blocking assembly 7 located outside the sheet extrusion assembly 5 on the outside of the frame 3, and a pneumatic cylinder 8 on the top of the extrusion mechanism 1, with the outside of the pneumatic cylinder 8 connected to the frame 3.

[0026] The extrusion mechanism 1 includes a placement frame 101, a variable frequency motor 102 is provided on the top of the placement frame 101, a conical groove 103 is provided on the top of the placement frame 101 outside the variable frequency motor 102, a conical screw 105 is provided inside the conical groove 103, there are two conical screws 105, and gears 104 are provided on the outer side of each of the two conical screws 105. The ends of the conical screws 105 are connected to the outer side of the variable frequency motor 102, and a slide rail 106 is provided on the top of the extrusion mechanism 1.

[0027] The sheet extrusion assembly 5 includes a second variable frequency motor 501. The bottom of the second variable frequency motor 501 is connected to the top of the frame 3. The second variable frequency motor 501 drives a fixed roller 502. A movable roller 503 located on top of the fixed roller 502 is provided inside the frame 3. Both the movable roller 503 and the fixed roller 502 are provided with meshing gears on their outer sides.

[0028] When the operator processes the rubber and plastic compound, the material is placed inside the conical groove 103, and then the two conical screws 105 knead the material, turning it from powder and granules into a ball. At the same time, the two conical screws 105 push the material forward to the space between the fixed roller 502 and the movable roller 503, and then the rotation of the fixed roller 502 and the movable roller 503 presses the material into a sheet. The pneumatic cutting mechanism 4, the pitch adjustment structure 6 and the glue blocking assembly 7 process the material into sheets of the required size. Since the whole process is automated and does not require manual intervention, it reduces the workload of the operator and brings convenience to the operator.

[0029] By segmenting the process, the torque required by variable frequency motor 102 and variable frequency motor 501 is reduced, thereby reducing power consumption and significantly lowering energy costs.

[0030] Example 2

[0031] like Figures 2 to 5 As shown, this embodiment includes the features of embodiment 1. The distinguishing technical feature is that the conveying mechanism 2 includes a conveyor belt 201, the bottom of the conveyor belt 201 is connected to the top of the frame 3, and a pressure roller 202 is provided on the top of the conveyor belt 201.

[0032] The conveyor belt 201 facilitates the return of sheet materials with slightly different glue properties from the first dispensing to the conical groove 103, which is used to achieve multiple mixing to make the material more uniformly mixed and achieve the required performance standards, thereby improving product quality and reducing the workload of operators. The pressure roller 202 prevents the returned sheet materials from falling off the conveyor belt 201.

[0033] Among them, the frame 3 includes a connecting frame 301, and a pulley 302 is provided at the bottom of the connecting frame 301. The outer surface of the pulley 302 is adapted to the inside of the slide rail 106.

[0034] When the pneumatic cylinder 8 is activated, it drives the connecting frame 301 to move as a whole, and the pulley 302 moves inside the slide rail 106. The slide rail 106 limits the connecting frame 301 as a whole to prevent it from shifting position. This ensures that the sheet extrusion assembly 5 and the extrusion mechanism 1 can accurately merge and separate, so that a small amount of material that is not sticky enough may remain at this point. This makes it easier to clean up the residual material and brings convenience to the operator.

[0035] The frame 3 also includes a waste box 303, the bottom of which is connected to the top of the placement rack 101;

[0036] The waste box 303 facilitates the collection of residual material at the connection between the sheet extrusion assembly 5 and the extrusion mechanism 1 during cleaning, and also collects the cut-off scraps, making it convenient to clean up residual material during maintenance and cleaning.

[0037] The pneumatic cutting mechanism 4 includes a connecting plate 401 and a roller 404. The inner side of the connecting plate 401 is connected to the outer side of the frame 3. A movable block 402 is provided on the outer side of the connecting plate 401. A cutter 403 is provided at the bottom of the movable block 402. The inner side of the roller 404 is connected to the outer side of the frame 3. The roller 404 is located below the cutter 403.

[0038] The material is extruded into sheets by the sheet extrusion assembly 5. The extruded sheets are wound around the rollers 404 and cut at both ends by the cutter 403 to achieve the required size. By adjusting the distance between the cutters 403, it is easy to cut sheets of different widths. The material can be cut at the time of sheet output, which can save a process in the production of some materials, thereby improving production efficiency and saving costs.

[0039] Among them, the adjusting structure 6 includes a screw 601, the outer surface of the screw 601 is threadedly connected to the inside of the frame 3, a rotating rod 602 is provided at the top of the screw 601, and the bottom of the screw 601 is movably connected to the inside of the movable roller 503.

[0040] By rotating the rotary rod 602, the screw 601 is driven to rotate, thereby adjusting the distance between the movable roller 503 and the fixed roller 502, making it easier to extrude sheets of different thicknesses and improving the applicability of the equipment.

[0041] The adhesive blocking assembly 7 includes a mounting bracket 701, the inner side of which is connected to the outer side of the frame 3. A screw 702 is threaded inside the mounting bracket 701. A baffle 703 is provided inside the screw 702. A connecting rod 704 that penetrates the outside of the mounting bracket 701 is provided outside the baffle 703. A pressure plate 705 located above the mounting bracket 701 is provided on the outer side of the frame 3.

[0042] By rotating the screw 702, the baffle 703 is moved on the mounting frame 701, adjusting the distance between the baffle 703 and the movable roller 503 and the fixed roller 502, so that it can be used to extrude sheets of different lengths. The pressure plate 705 prevents the material extruded by the extrusion mechanism 1 from overflowing from the space between the baffles 703, which brings convenience to the operator.

[0043] Both variable frequency motor 102 and variable frequency motor 2501 are equipped with pressure sensors.

[0044] Through communication transmission via pressure sensors, the equipment automatically adjusts the speed of variable frequency motor 102 and variable frequency motor 501 according to the pressure level, without the need for manual intervention, saving labor costs. Furthermore, with pressure data control, the density of the material can also be increased.

[0045] Working principle and usage process of this utility model:

[0046] First, when the operator is mixing the materials, the materials are placed inside the conical groove 103, and then the variable frequency motor 102 is started. The gear 104 causes the two conical screws 105 to move relative to each other. As the two conical screws 105 rotate, the materials are kneaded from powder and granules into a ball, and the materials are kneaded tightly. The materials are pushed between the fixed roller 502 and the movable roller 503. At the same time, the start of the variable frequency motor 501 also drives the rotation of the fixed roller 502 and the movable roller 503. Then, the fixed roller 502 and the movable roller 503 press the materials into sheets. The sheets are cut by the cutter 403 at the sheet exit, which can save a process in the production of some materials, improve production efficiency and save costs. Thus, the whole process can be run automatically without manual intervention, which reduces the workload of the operators.

[0047] Furthermore, when it is necessary to clean the residual material on the equipment, the pneumatic cylinder 8 is activated, which drives the connecting frame 301 to move along the slide rail 106 via the pulley 302, thereby separating the frame 3 and the extrusion mechanism 1 as a whole, expanding its operating space, and thus facilitating the cleaning of residual material.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated double-cone extrusion tablet press comprising an extrusion mechanism (1), characterized in that: The top of the extrusion mechanism (1) is provided with a rack (3), the top of the rack (3) is provided with a conveying mechanism (2), the outer side of the rack (3) is provided with a pneumatic cutter mechanism (4), the inside of the rack (3) is connected with a sheet extrusion assembly (5), the top of the rack (3) is provided with a pitch adjusting structure (6), the outer side of the rack (3) is provided with a glue blocking assembly (7) located outside the sheet extrusion assembly (5), the top of the extrusion mechanism (1) is provided with a pneumatic cylinder (8), the outer side of the pneumatic cylinder (8) is connected with the rack (3); Wherein, the extrusion mechanism (1) comprises a placing rack (101), the top of the placing rack (101) is provided with a variable frequency motor (102), the top of the placing rack (101) is provided with a tapered groove (103) located outside the variable frequency motor (102), the inside of the tapered groove (103) is provided with a tapered screw (105), the tapered screw (105) is provided with two, the outer side of the two tapered screws (105) is provided with a gear (104), the end of the tapered screw (105) is connected with the outer side of the variable frequency motor (102), the top of the extrusion mechanism (1) is provided with a sliding rail (106); The sheet extrusion assembly (5) comprises a variable frequency motor (501), the bottom of the variable frequency motor (501) is connected with the top of the rack (3), the variable frequency motor (501) is drivingly connected with a fixed roller (502), the inside of the rack (3) is provided with a movable roller (503) located at the top of the fixed roller (502), the outer side of the movable roller (503) and the fixed roller (502) is provided with mutually meshing gears.

2. An automated dual-cone extrusion tablet press according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveying belt (201), the bottom of the conveying belt (201) is connected with the top of the rack (3), the top of the conveying belt (201) is provided with a press wheel (202).

3. An automated dual-cone extrusion tablet press according to claim 1, wherein: The rack (3) comprises a connecting frame (301), the bottom of the connecting frame (301) is provided with a pulley (302), the outer surface of the pulley (302) is matched with the inside of the sliding rail (106).

4. An automated dual-cone extrusion tablet press according to claim 1, wherein: The rack (3) further comprises a waste frame (303), the bottom of the waste frame (303) is connected with the top of the placing rack (101).

5. An automated dual-cone extrusion tablet press according to claim 1, wherein: The pneumatic cutter mechanism (4) comprises a connecting plate (401) and a roller (404), the inner side of the connecting plate (401) is connected with the outer side of the rack (3), the outer side of the connecting plate (401) is provided with a movable block (402), the bottom of the movable block (402) is provided with a cutter (403), the inner side of the roller (404) is connected with the outer side of the rack (3), the roller (404) is located below the cutter (403).

6. An automated dual-cone extrusion tablet press according to claim 1, wherein: The pitch adjusting structure (6) comprises a screw (601), the outer surface of the screw (601) is threadedly connected with the inside of the rack (3), the top of the screw (601) is provided with a rotating rod (602), the bottom of the screw (601) is movably connected with the inside of the movable roller (503).

7. An automated dual-cone extrusion tablet press according to claim 1, wherein: The glue blocking assembly (7) comprises a mounting frame (701), the inner side of which is connected with the outer side of the rack (3), a screw rod two (702) is screwed in the inner part of the mounting frame (701), a baffle (703) is arranged on the inner side of the screw rod two (702), a connecting rod (704) penetrating through the outer side of the mounting frame (701) is arranged on the outer side of the baffle (703), and a pressing plate (705) located above the mounting frame (701) is arranged on the outer side of the rack (3).

8. An automated dual-cone extrusion tablet press according to claim 1, wherein: The variable frequency motor one (102) and the variable frequency motor two (501) are internally provided with pressure sensors.

Images