Automatic carrier tape finishing machine

By designing an automatic carrier tape sorting machine, the problem of electronic component damage caused by dust particles adsorbed during carrier tape winding was solved. It enables rapid disassembly and efficient sorting of carrier tape, improving the reliability of carrier tape use and the effect of transportation protection.

CN223983238UActive Publication Date: 2026-03-10QINGDAO SHENGEN MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

The existing carrier tape winding process causes damage to electronic components due to the adsorption of dust particles, and the tidied carrier tape is not easy to disassemble and transport quickly.

Method used

An automatic carrier tape sorting machine was designed, comprising a sorting seat, a pushing component, a winding roller, a pressing component, a cleaning component, and a collecting component. Through the synergistic action of these components, the carrier tape can be quickly disassembled, cleaned, and dust filtered and collected, thereby improving sorting efficiency and stability.

Benefits of technology

It effectively removes dust particles from the carrier tape surface, reducing the probability of damage to electronic components and improving the efficiency and stability of carrier tape handling, while facilitating quick disassembly and handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of carrier tapes, and provides an automatic carrier tape finishing machine which comprises a finishing seat, a pushing assembly, a winding roller, a pressing assembly, a cleaning assembly and a collecting assembly. The arrangement base further comprises a first mounting plate, a second mounting plate and a positioning roller, the pushing assembly, the pressing assembly, the sweeping assembly and the collecting assembly are all mounted on the arrangement base, the pushing assembly comprises an air cylinder, and through the arrangement of the arrangement base and the pushing assembly, the winding roller can be conveniently and rapidly disassembled or assembled, and the carrier tape arrangement efficiency is improved; through the arrangement of the cleaning assembly, the outer wall surface of the carrier tape is cleaned when the carrier tape is arranged, so that particulate matters and dust adsorbed by the carrier tape are cleaned and fall off; through the arrangement of the collecting assembly, air flowing can be accelerated while the carrier tape is swept, and therefore dust and particulate matter are filtered and collected; through the arrangement of the pressing assembly, the carrier tape can be pressed when the carrier tape is arranged, and the winding and arranging stability of the carrier tape is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of carrier tape technology, and in particular relates to an automatic carrier tape sorting machine. Background Technology

[0002] A carrier tape is a strip-shaped product used in the field of electronic packaging. It has a specific thickness and is equidistantly distributed along its length with holes for holding electronic components and positioning holes for indexing and positioning. Electronic components are numerous and small in size, and are easily contaminated and damaged during transportation. Therefore, carrier tape is used to carry them. It is used in conjunction with a cover tape (top sealing tape) to carry and store electronic components such as resistors, capacitors, transistors, and diodes in the pockets of the carrier tape. By sealing the top of the carrier tape with the cover tape, a closed package is formed to protect the electronic components from contamination and damage during transportation. After the carrier tape is produced, it needs to be sorted and stored to facilitate the use of the carried objects.

[0003] Currently, carrier tapes are mostly processed by winding equipment. During the winding process, dust particles are adsorbed on the carrier tape, which can damage electronic devices when they are stored. Furthermore, it is not convenient to quickly disassemble and transport the processed carrier tape. Utility Model Content

[0004] The purpose of this invention is to provide an automatic carrier tape sorting machine, which aims to solve the problems that existing carrier tapes are mostly sorted by winding equipment. During the winding process, dust particles are adsorbed on the carrier tape, which can cause damage to electronic devices when they are stored, and it is also inconvenient to quickly disassemble and transport the sorted carrier tape.

[0005] This utility model is implemented as follows: an automatic carrier belt sorting machine includes a sorting seat, a pushing component, a take-up roller, a pressing component, a cleaning component, and a collecting component. The sorting seat further includes a first mounting plate, a second mounting plate, and a positioning roller. The pushing component, pressing component, cleaning component, and collecting component are all mounted on the sorting seat. The pushing component includes a cylinder, with an installer fixedly connected to the end face of the cylinder's output shaft. A bearing is mounted on the inner wall of the installer, and a positioner is mounted on the inner wall of the bearing. A positioning block is fixedly connected to the outer wall of the positioner. A take-up motor is fixedly connected to the end face of the second mounting plate. The end face and free end of the take-up roller are respectively inserted into the output shaft of the take-up motor and the positioner. The cleaning component includes a mounting frame, with a cleaning motor fixedly connected to the end face of the mounting frame. A cleaning roller and a first pulley are fixedly connected to the output shaft of the cleaning motor. A transmission belt is driven to the outer wall of the first pulley, and a second pulley is driven to the inner wall of the transmission belt. A fixed fan is fixedly connected to the end face of the output shaft of the second pulley. The collecting component includes a collecting box and a filter frame.

[0006] As a further embodiment of this utility model, the end face of the sorting seat is also provided with a movable groove, the outer wall of the installer is slidably connected to the sorting seat through the movable groove, and the outer wall of the installer is also inserted into the second mounting plate.

[0007] As a further embodiment of this utility model, both the first mounting plate and the second mounting plate are fixedly connected to the sorting seat, and the end face and free end of the positioning roller are rotatably connected to the first mounting plate and the second mounting plate, respectively.

[0008] As a further embodiment of this utility model, the pressing assembly includes a column, the end faces of the two columns being fixedly connected to a first mounting plate and a second mounting plate respectively, a pressing plate being fixedly connected to the free end of the column, a pressing column and a pressing spring being fixedly connected to the end face of the pressing plate, a pressing rod being fixedly connected to the end face of the pressing spring, a pressing frame being fixedly connected to the end face of the pressing rod, a pressing roller being rotatably connected to the outer wall of the pressing frame, and the outer wall of the pressing rod being slidably connected to the pressing column.

[0009] As a further embodiment of this utility model, the outer wall surface of the mounting bracket is fixedly connected to the first mounting plate, the end face of the output shaft of the second pulley is rotatably connected to the mounting bracket, and the outer wall surface of the output shaft of the second pulley is also rotatably connected to the first mounting plate.

[0010] As a further embodiment of this utility model, the outer wall of the collection box is fixedly connected to the sorting seat, the outer wall of the collection box is also provided with an air inlet and an air outlet, the end face of the collection box is snapped with a sealing cover, and the outer wall of the filter frame is slidably connected to the collection box.

[0011] This utility model provides an automatic carrier tape sorting machine. Through the arrangement of the sorting seat and the pushing component, it facilitates the quick disassembly or installation of the take-up roller, improving the efficiency of carrier tape sorting. The cleaning component allows for the cleaning of the outer surface of the carrier tape during sorting, removing adsorbed particles and dust. The collecting component accelerates airflow while cleaning the carrier tape, thereby filtering and collecting dust and particles. The pressing component allows for pressing the carrier tape during sorting, increasing the stability of the carrier tape winding and sorting process. Attached Figure Description

[0012] Figure 1 A three-dimensional schematic diagram of an automatic carrier tape sorting machine provided for an embodiment of this utility model;

[0013] Figure 2 A front sectional view of an automatic carrier tape sorting machine provided for an embodiment of this utility model;

[0014] Figure 3An automatic carrier tape sorting machine provided for embodiments of this utility model Figure 2 Enlarged view of point A in the middle;

[0015] Figure 4 This is a partial cross-sectional view of the collection component of an automatic carrier tape sorting machine provided in an embodiment of the present utility model.

[0016] In the attached diagram: 1. Organizing seat; 11. First mounting plate; 12. Second mounting plate; 13. Movable groove; 14. Positioning roller; 2. Pushing assembly; 21. Cylinder; 22. Mounting device; 23. Bearing; 24. Positioner; 25. Positioning block; 3. Take-up roller; 4. Pressing assembly; 41. Column; 42. Pressing plate; 43. Pressing column; 44. Pressing spring; 45. Pressing rod; 46. Pressing frame; 47. Pressing roller; 5. Take-up motor; 6. Cleaning assembly; 61. Mounting frame; 62. Cleaning motor; 63. Cleaning roller; 64. First pulley; 65. Drive belt; 66. Second pulley; 67. Fixed fan; 7. Collection assembly; 71. Collection box; 72. Filter frame. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0018] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0019] like Figures 1 to 4As shown, an automatic carrier belt sorting machine according to an embodiment of the present invention includes a sorting base 1, a pushing component 2, a take-up roller 3, a pressing component 4, a cleaning component 6, and a collecting component 7. The sorting base 1 also includes a first mounting plate 11, a second mounting plate 12, and a positioning roller 14. The pushing component 2, the pressing component 4, the cleaning component 6, and the collecting component 7 are all mounted on the sorting base 1. The pushing component 2 includes a cylinder 21, and an installer 22 is fixedly connected to the end face of the output shaft of the cylinder 21. A bearing 23 is mounted on the inner wall of the installer 22, a positioner 24 is mounted on the inner wall of the bearing 23, and a positioning device is fixedly connected to the outer wall of the positioner 24. Block 25, the end face of the second mounting plate 12 is fixedly connected to the winding motor 5, the end face and free end of the winding roller 3 are respectively inserted into the output shaft of the winding motor 5 and the positioner 24, the cleaning assembly 6 includes a mounting frame 61, the end face of the mounting frame 61 is fixedly connected to the cleaning motor 62, the output shaft of the cleaning motor 62 is fixedly connected to the cleaning roller 63 and the first pulley 64, the outer wall surface of the first pulley 64 is driven by a transmission belt 65, the inner wall surface of the transmission belt 65 is driven by a second pulley 66, the end face of the output shaft of the second pulley 66 is fixedly connected to a fixed fan 67, and the collection assembly 7 includes a collection box 71 and a filter frame 72.

[0020] This utility model provides an automatic carrier tape sorting machine. Through the arrangement of the sorting seat 1 and the pushing component 2, it is possible to quickly disassemble or install the take-up roller 3, thereby improving the efficiency of carrier tape sorting. Through the arrangement of the cleaning component 6, the outer wall surface of the carrier tape can be cleaned during sorting, so that the adsorbed particles and dust can be swept off. Through the arrangement of the collection component 7, the air flow can be accelerated while cleaning the carrier tape, thereby filtering and collecting dust and particles.

[0021] In this embodiment of the invention, during use, cylinder 21 pushes the installer 22, which, through the positioner 24 and the output shaft of the winding motor 5, installs the winding roller 3. The winding motor 5 is energized and outputs power, which is used to wind and organize the carrier belt through the winding roller 3. The pressing roller 47 contacts the carrier belt and applies force to it, ensuring good stability during winding and organizing and preventing the carrier belt from getting tangled. The cleaning motor 62 is energized and starts, driving the cleaning roller 63 and the first pulley 64. When the cleaning roller 63 rotates, it can clean the particles and dust on the surface of the carrier belt. At the same time, the first pulley 64 rotates the second pulley 66 and the fixed fan 67 through the transmission belt 65, creating a negative pressure at the top of the collection box 71, which adsorbs the cleaned particles and dust. The filter frame 72 filters them, resulting in fewer impurities adsorbed on the surface of the carrier belt after winding and organizing, thus reducing the probability of damage to electronic components.

[0022] like Figure 1 and Figure 2As shown, as a further embodiment of the present utility model, the end face of the sorting seat 1 is also provided with a movable groove 13, the outer wall of the installer 22 is slidably connected to the sorting seat 1 through the movable groove 13, and the outer wall of the installer 22 is also inserted into the second mounting plate 12.

[0023] In this embodiment, the position of the second mounting plate 12 can be adjusted to facilitate the installation or removal of the take-up roller 3 and improve the efficiency of carrier belt sorting.

[0024] like Figure 2 As shown, in a further embodiment of the present utility model, the first mounting plate 11 and the second mounting plate 12 are both fixedly connected to the sorting seat 1, and the end face and free end of the positioning roller 14 are rotatably connected to the first mounting plate 11 and the second mounting plate 12 respectively.

[0025] In this embodiment, the positioning roller 14 is used to guide the carrier belt during the sorting process, thereby improving the conveying effect.

[0026] like Figure 2 As shown, as a further embodiment of the present utility model, the pressing component 4 includes a column 41, the end faces of the two columns 41 are fixedly connected to the first mounting plate 11 and the second mounting plate 12 respectively, a pressing plate 42 is fixedly connected to the free end of the column 41, a pressing column 43 and a pressing spring 44 are fixedly connected to the end face of the pressing plate 42, a pressing rod 45 is fixedly connected to the end face of the pressing spring 44, a pressing frame 46 is fixedly connected to the end face of the pressing rod 45, a pressing roller 47 is rotatably connected to the outer wall surface of the pressing frame 46, and the outer wall surface of the pressing rod 45 is slidably connected to the pressing column 43.

[0027] In this embodiment, a pressing force can be applied to the carrier tape during the carrier tape sorting process, and the height of the pressing roller 47 will be adjusted synchronously as the volume of the carrier tape sorting increases.

[0028] like Figure 4 As shown, in a further embodiment of the present utility model, the outer wall surface of the mounting bracket 61 is fixedly connected to the first mounting plate 11, the end face of the output shaft of the second pulley 66 is rotatably connected to the mounting bracket 61, and the outer wall surface of the output shaft of the second pulley 66 is also rotatably connected to the first mounting plate 11.

[0029] Specifically, as a further embodiment of this utility model, the outer wall of the collection box 71 is fixedly connected to the sorting seat 1, the outer wall of the collection box 71 is also provided with an air inlet and an air outlet, the end face of the collection box 71 is snapped with a sealing cover, and the outer wall of the filter frame 72 is slidably connected to the collection box 71.

[0030] In this embodiment, dust and particulate matter adsorbed on the surface of the prepared carrier can be cleaned, and the cleaned-off particulate matter and dust can be filtered and collected.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated tape and reel handler characterized by, The utility model provides a kind of paper sheet arranging device, including collating seat (1), push assembly (2), winding roller (3), pressing assembly (4), cleaning assembly (6) and collection assembly (7);The collating seat (1) further includes first mounting plate (11), second mounting plate (12) and positioning roller (14), the push assembly (2), pressing assembly (4), cleaning assembly (6) and collection assembly (7) are all installed on collating seat (1), the push assembly (2) includes cylinder (21), the end surface of cylinder (21) output shaft is fixedly connected with installer (22), the inner wall surface of installer (22) is installed with bearing (23), the inner wall surface of bearing (23) is installed with positioner (24), the outer wall surface of positioner (24) is fixedly connected with locating block (25), the end surface of second mounting plate (12) is fixedly connected with winding motor (5), the end surface and free end of winding roller (3) are respectively inserted with the output shaft of winding motor (5) and positioner (24), the cleaning assembly (6) includes mounting bracket (61), the end surface of mounting bracket (61) is fixedly connected with cleaning motor (62), the output shaft of cleaning motor (62) is fixedly connected with cleaning roller (63) and first belt pulley (64), the outer wall surface of first belt pulley (64) is drivingly connected with transmission belt (65), the inner wall surface of transmission belt (65) is drivingly connected with second belt pulley (66), the end surface of second belt pulley (66) output shaft is fixedly connected with fixed fan (67), the collection assembly (7) includes collection box (71) and filter frame (72).

2. The automatic tape carrier unit trimmer according to claim 1, wherein The end surface of the collating seat (1) is also provided with a movable groove (13), and the outer wall surface of the installer (22) is slidably connected with the collating seat (1) through the movable groove (13).

3. The automatic tape carrier unit trimmer of claim 1, wherein The first mounting plate (11) and the second mounting plate (12) are fixedly connected to the collating seat (1), and the end surface and the free end of the positioning roller (14) are rotatably connected to the first mounting plate (11) and the second mounting plate (12), respectively.

4. The automatic tape carrier unit trimmer of claim 1, wherein The pressing assembly (4) includes a stand (41), the end surfaces of the two stands (41) are fixedly connected to the first mounting plate (11) and the second mounting plate (12), respectively, the free end of the stand (41) is fixedly connected with a pressing plate (42), the end surface of the pressing plate (42) is fixedly connected with a pressing column (43) and a pressing spring (44), the end surface of the pressing spring (44) is fixedly connected with a pressing rod (45), the end surface of the pressing rod (45) is fixedly connected with a pressing bracket (46), the outer wall surface of the pressing bracket (46) is rotatably connected with a pressing roller (47), and the outer wall surface of the pressing rod (45) is slidably connected with the pressing column (43).

5. The automatic tape carrier unit trimmer of claim 1, wherein The outer wall surface of the mounting bracket (61) is fixedly connected to the first mounting plate (11), the end surface of the output shaft of the second belt pulley (66) is rotatably connected to the mounting bracket (61), and the outer wall surface of the output shaft of the second belt pulley (66) is further rotatably connected to the first mounting plate (11).

6. The automatic tape carrier unit trimmer of claim 1, wherein The outer wall surface of the collecting box (71) is fixedly connected with the sorting seat (1), the outer wall surface of the collecting box (71) is also provided with an air inlet hole and an air outlet hole, the end surface of the collecting box (71) is clamped with a sealing cover, and the outer wall surface of the filtering frame (72) is slidingly connected with the collecting box (71).