Emergency anti-breaking web device for combing machine

By installing a braking component inside the combing machine, and using electromagnets and telescopic springs to control the movement of the movable plate, the guide rollers can be stopped simultaneously on both sides. This solves the problem of reduced friction caused by wear of the U-shaped brake block, and improves the braking effect and service life.

CN223983775UActive Publication Date: 2026-03-10HENAN HAOCHANG COMBING MASCH JOINT- CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

After prolonged use, the braking mechanism of existing combing machines suffers from wear and tear on the U-shaped brake blocks, resulting in reduced friction and an inability to stop the guide rollers in time, which may break the cotton web.

Method used

A braking assembly is installed inside the casing of the combing machine, including a movable plate, a sliding plate, and an electromagnet. The movement of the movable plate is controlled by the electromagnet, and the guide roller is stopped simultaneously by a telescopic spring and a braking block, which enhances the friction force. The distance between the braking blocks is adjusted by adjusting the structure to regulate the friction force.

Benefits of technology

This technology enables the guide rollers to brake simultaneously from both sides after the machine stops, increasing the friction during braking, avoiding the problem of delayed braking due to wear, and extending the service life.

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Abstract

The utility model discloses an emergency anti-breaking web device for a combing machine, which comprises a shell, a rotating rod is rotatably connected in the shell, a guide roller is fixedly mounted at one end of the rotating rod, and the emergency anti-breaking web device further comprises brake components arranged in the shell and at the bottom of the shell, movable rods are slidably connected to the interiors of the two fixed plates, a movable plate is fixedly mounted at one end of each movable rod, guide rods are symmetrically slidably connected to the positions, located on the two sides of the movable rods, in the fixed plates, the two guide rods are fixedly connected with the movable plate, and one side of the exterior of each movable rod is sleeved with a telescopic spring; according to the combing machine, friction braking can be conducted on the two sides of the rotating rod at the same time after the combing machine stops, the guide roller can be braked in time, the friction force in the braking process is improved, the situation that the guide roller cannot be braked in time after long-time use is avoided, and the service cycle is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a combing machine technical field, concretely is a kind of emergency anti-breaking cotton web device for combing machine. BACKGROUND

[0002] The main role of combing machine is to exclude shorter fiber, remove the kink particles in fiber, make fiber further straight and parallel, and finally produce the combing sliver with uniform thickness.

[0003] Publication No. CN219059241U discloses a kind of combing machine stop cotton web anti-breaking device, the shaft of the both ends of the cotton web guide roll of the patent is provided with stop mechanism, U-shaped stop block is separated from cotton web guide roll shaft using electromagnet energization, when power off, magnetic pole repulsion effect disappears, U-shaped stop block slides to contact with cotton web guide roll shaft under the action of spring, realize stop, prevent cotton web guide roll continue to rotate and pull apart cotton web under the action of inertia, but the patent still has the following problems in actual use process:

[0004] By setting stop mechanism on the shaft of the both ends of the cotton web guide roll of combing machine, prevent cotton web guide roll continue to rotate and pull apart cotton web under the action of inertia, but when stopping guide roll in actual use, just stop by the movement of U-shaped stop block, can only stop on one side of guide roll, when U-shaped stop block is worn after long time use, the friction of U-shaped stop block drops, guide roll can not be stopped in time in subsequent stop work.

[0005] An emergency anti-breaking cotton web device for combing machine is proposed to solve the problems mentioned above. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing an emergency anti-breaking cotton web device for combing machine to solve the problems mentioned in the background art, that is, currently, stop mechanism is set on the shaft of the both ends of the cotton web guide roll of combing machine to prevent cotton web guide roll continue to rotate and pull apart cotton web under the action of inertia, but when stopping guide roll in actual use, just stop by the movement of U-shaped stop block, can only stop on one side of guide roll, when U-shaped stop block is worn after long time use, the friction of U-shaped stop block drops, guide roll can not be stopped in time in subsequent stop work.

[0007] To achieve the above object, the utility model provides the following technical scheme: an emergency anti-breaking cotton web device for combing machine, comprising a shell,

[0008] The inside of the shell is rotatably connected with a rotating rod, and one end of the rotating rod is fixedly installed with a guide roll.

[0009] It further comprises:

[0010] The interior and bottom of the housing are equipped with braking components;

[0011] The braking assembly includes fixed plates symmetrically installed on both sides inside the housing, and movable rods are slidably connected inside both fixed plates. A movable plate is fixedly installed at one end of the movable rod. Guide rods are symmetrically slidably connected inside the fixed plates on both sides of the movable rod, and both guide rods are fixedly connected to the movable plate.

[0012] The movable rod is fitted with a telescopic spring on its outer side, with one end of the telescopic spring fixedly connected to the movable plate and the other end of the telescopic spring fixedly connected to the fixed plate. Sliding rods are symmetrically installed above the sides of the two movable plates that are close to each other.

[0013] Preferably, each of the two sliding rods on each side is slidably connected to a movable plate, and a mounting bracket is symmetrically installed above one side of the movable plate, and a braking block is fixedly installed on the side of the two mounting brackets away from the movable plate.

[0014] Preferably, the tops of both movable plates are hinged with connecting rods, and the ends of the two connecting rods away from the movable plates are hinged with control plates. Limiting rods are symmetrically installed on the top of the control plates, and the limiting rods are slidably connected to the housing. Electromagnets are symmetrically installed inside the housing, above the control plates.

[0015] Preferably, the bottom of the housing is symmetrically provided with movable grooves, and both the movable plate and the sliding plate are slidably connected to the movable grooves.

[0016] Preferably, threaded rods are rotatably connected to the lower side of the two movable plates that are close to each other, and the movable plate is threadedly connected to the threaded rods. A connecting shaft is fixedly installed at the close end of the two threaded rods, and a sliding groove is opened inside the two connecting shafts. A rotating shaft is slidably connected inside the two sliding grooves.

[0017] Preferably, connecting strips are symmetrically installed inside both sliding grooves, and connecting grooves are symmetrically opened on both sides of the outer side of the rotating shaft, and the connecting strips are slidably connected to the connecting grooves.

[0018] Preferably, a fixing frame is fixedly installed inside the housing, and a first bevel gear is fixedly installed on the outer side of the rotating shaft. A rotating rod is rotatably connected to the lower inside of the fixing frame, and a second bevel gear is fixedly installed on the top of the rotating rod. The second bevel gear meshes with the first bevel gear, and a knob is fixedly installed on the bottom of the rotating rod.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows: This emergency anti-breakage cotton net device for a combing machine has a braking component set inside the housing, which allows the rotating rod to be simultaneously braked by friction after the combing machine stops. This enables timely braking of the guide rollers, increases the friction force during the braking process, avoids the inability to stop the guide rollers in time after prolonged use, and extends the service life. The specific details are as follows:

[0020] 1. A braking assembly is installed inside the casing. During the operation of the combing machine, the guide roller and the rotating rod rotate. At this time, the electromagnet is energized, causing the electromagnet and the control board to repel each other, and the two movable plates to move away from each other. The telescopic spring is in a compressed state. After the guide roller stops rotating, the electromagnet is de-energized, so that the electromagnet no longer repels the control board. At this time, under the action of the telescopic spring, the two movable plates move closer to each other, which in turn causes the two moving plates to move, so that the two braking blocks come into contact with the rotating rod. The rotating rod is stopped by friction, so that the guide roller stops moving after the power is de-energized. This prevents the guide roller from continuing to rotate under the action of inertia and breaking the cotton web. The braking assembly allows the two sides of the rotating rod to be braked simultaneously after the combing machine stops, which can stop the guide roller in time. It can improve the friction force during the braking process and avoid the guide roller not being able to stop in time after long-term use, thus improving the service life.

[0021] 2. When it is necessary to adjust the friction force of the two braking blocks, the knob can be turned to drive the rotating rod to rotate. The meshing of the first and second bevel gears drives the rotating shaft to rotate. Then, the connecting bar and the connecting groove drive the connecting shaft to rotate. When the moving plate moves, the connecting shaft moves without affecting the transmission of the rotating shaft to the connecting shaft. Then, the two threaded rods can be rotated simultaneously, which can control the two moving plates to move closer or further away at the same time. During the movement of the moving plates, they slide on the sliding rod for limit, thereby adjusting the distance between the movable plate and the moving plate. It can also make the adjustment displacement of the two moving plates consistent, avoiding affecting the subsequent braking of the rotating rod. This makes it convenient for the staff to adjust the distance between the two braking blocks, adjust the friction force of the braking blocks, and improve practicality. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0023] Figure 2 This is a front sectional view of the present invention.

[0024] Figure 3 This is a partial structural diagram of the braking component of this utility model;

[0025] Figure 4 This utility model Figure 2 Enlarged structural diagram of region A in the middle;

[0026] Figure 5 This is a side sectional view of the connecting shaft of this utility model.

[0027] In the diagram: 1. Housing; 101. Rotating rod; 102. Guide roller; 2. Braking assembly; 201. Fixed plate; 202. Movable rod; 203. Movable plate; 204. Guide rod; 205. Telescopic spring; 206. Sliding rod; 207. Moving plate; 208. Mounting frame; 209. Braking block; 210. Limiting rod; 211. Control board; 212. Connecting rod; 213. Electromagnet; 214. Movable groove; 215. Threaded rod; 216. Connecting shaft; 217. Sliding groove; 218. Rotating shaft; 219. Connecting strip; 220. Connecting groove; 221. Fixed frame; 222. First bevel gear; 223. Rotating rod; 224. Second bevel gear; 225. Knob. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-5 This utility model provides a technical solution: an emergency anti-breakage cotton net device for a combing machine, comprising a housing 1, a rotating rod 101 rotatably connected inside the housing 1, and a guide roller 102 fixedly installed at one end of the rotating rod 101; further comprising: a braking assembly 2 provided inside and at the bottom of the housing 1, wherein the braking assembly 2 includes fixed plates 201 symmetrically installed on both sides inside the housing 1, and movable rods 202 slidably connected inside both fixed plates 201, with a movable plate 203 fixedly installed at one end of the movable rod 202; and guide rods 204 symmetrically slidably connected inside the fixed plates 201 on both sides of the movable rod 202, and the two guide rods... All 204 are fixedly connected to the movable plate 203. A telescopic spring 205 is sleeved on the outer side of the movable rod 202. One end of the telescopic spring 205 is fixedly connected to the movable plate 203, and the other end of the telescopic spring 205 is fixedly connected to the fixed plate 201. Sliding rods 206 are symmetrically installed on the upper side of the two movable plates 203 that are close to each other. After the combing machine stops, the two sides of the rotating rod 101 can be simultaneously braked by friction through the braking assembly 2. The guide roller 102 can be stopped in time, which can improve the friction force during the braking process and avoid the guide roller 102 not being able to be stopped in time after long-term use, thus improving the service life.

[0030] Each of the two sliding rods 206 on each side is slidably connected to a movable plate 207. A mounting bracket 208 is symmetrically installed above one side of each movable plate 207. A brake block 209 is fixedly installed on the side of each mounting bracket 208 away from the movable plate 207, which can brake the rotating rod 101. A connecting rod 212 is hinged to the top of each of the two movable plates 203. A control plate 211 is hinged to the end of each connecting rod 212 away from the movable plate 203. Limit rods 210 are symmetrically installed on the top of the control plate 211. The limit rods 210... Electromagnets 213 are symmetrically mounted on the top of the housing 1 above the control plate 211, allowing the control plate 211 to move and drive two movable plates 203 to move simultaneously. The bottom of the housing 1 has symmetrically opened movable slots 214, with both movable plates 203 and moving plates 207 slidably connected to them, guiding their movement. Threaded rods 215 are rotatably connected to the lower side of the two movable plates 203 that are close to each other. The moving plates 207 and threaded rods 215 are also rotatably connected. The two threaded rods 215 are connected by threaded joints, with connecting shafts 216 fixedly mounted at their adjacent ends. Each connecting shaft 216 has a sliding groove 217 inside, and a rotating shaft 218 is slidably connected inside the sliding grooves 217, allowing adjustment of the positions of the two movable plates 207. Connecting strips 219 are symmetrically installed inside the sliding grooves 217, and connecting grooves 220 are symmetrically formed on both sides of the rotating shaft 218. The connecting strips 219 are slidably connected to the connecting grooves 220, allowing the connecting shafts 216 to... The rotating shaft 218 can drive the connecting shaft 216 to rotate. A fixed frame 221 is fixedly installed inside the housing 1. A first bevel gear 222 is fixedly installed on the outer side of the rotating shaft 218. A rotating rod 223 is rotatably connected to the lower part of the fixed frame 221. A second bevel gear 224 is fixedly installed on the top of the rotating rod 223. The second bevel gear 224 meshes with the first bevel gear 222. A knob 225 is fixedly installed on the bottom of the rotating rod 223, so that the two threaded rods 215 can be controlled to rotate simultaneously.

[0031] Working principle: Before using this emergency anti-breakage cotton net device for combing machines, it is necessary to check the overall condition of the device to ensure it can work normally. Figure 1 - Figure 5As shown, a braking assembly 2 is installed inside the housing 1. During the operation of the combing machine, the guide roller 102 and the rotating rod 101 rotate. At this time, the electromagnet 213 is energized, causing the electromagnet 213 to repel the control plate 211, thus moving the two movable plates 203 away from each other. The telescopic spring 205 is in a compressed state. After the guide roller 102 stops rotating, the electromagnet 213 is de-energized, so that the electromagnet 213 no longer repels the control plate 211. At this time, under the action of the telescopic spring 205, the two movable plates 203 are brought closer together, thereby causing the combing machine to stop rotating. The two movable plates 207 move, causing the two braking blocks 209 to abut against the rotating rod 101. The rotating rod 101 is stopped by friction, so that the guide roller 102 stops moving after the power is cut off. This prevents the guide roller 102 from continuing to rotate under inertia and breaking the cotton web. The braking component 2 allows the rotating rod 101 to be braked simultaneously on both sides after the combing machine stops. This can stop the guide roller 102 in time, increase the friction force during the braking process, and prevent the guide roller 102 from failing to stop in time after long-term use, thus extending the service life.

[0032] When it is necessary to adjust the friction force of the two braking blocks 209, the knob 225 can be turned to drive the rotating rod 223 to rotate. The meshing of the first bevel gear 222 and the second bevel gear 224 drives the rotating shaft 218 to rotate. Then, the connecting rod 219 and the connecting groove 220 cooperate to drive the connecting shaft 216 to rotate. When the moving plate 207 moves, the connecting shaft 216 moves without affecting the transmission of the rotating shaft 218 to the connecting shaft 216. Then, the two threaded rods 215 can be rotated at the same time, which can control the two moving plates 207 to move closer or further away at the same time. During the movement of the moving plate 207, it slides on the sliding rod 206 for limit, thereby adjusting the distance between the movable plate 203 and the moving plate 207. It can also make the adjustment displacement of the two moving plates 207 consistent, avoiding affecting the subsequent braking of the rotating rod 101. This makes it convenient for the staff to adjust the distance between the two braking blocks 209 and adjust the friction force of the braking blocks 209, thus improving practicality.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An emergency breakage-proof cotton web device for a carding machine, comprising a shell (1); A rotating rod (101) is rotatably connected inside the shell (1), and a guide roller (102) is fixedly installed at one end of the rotating rod (101); characterized in that Further comprising: A stop component (2) is arranged inside and at the bottom of the shell (1); The stop component (2) comprises fixed plates (201) symmetrically arranged inside the shell (1) on both sides, and a movable rod (202) is slidably connected inside each fixed plate (201), and an active plate (203) is fixedly installed at one end of the movable rod (202), and guide rods (204) are symmetrically and slidably connected inside the fixed plate (201) on both sides of the movable rod (202), and both guide rods (204) are fixedly connected with the active plate (203); The outer side of the movable rod (202) is sleeved with a telescopic spring (205), one end of the telescopic spring (205) is fixedly connected with the active plate (203), the other end of the telescopic spring (205) is fixedly connected with the fixed plate (201), and two active plates (203) are symmetrically arranged on the upper side of the side close to each other. The outer side of each of the two slide rods (206) is slidably connected with a moving plate (207), the upper side of one side of the moving plate (207) is symmetrically provided with a mounting bracket (208), and the side away from the moving plate (207) of the two mounting brackets (208) is fixedly provided with a stop block (209).

2. A device for emergency breakage prevention of a cotton web for a carding machine according to claim 1, characterized in that: The top of each of the two active plates (203) is hingedly connected with a connecting rod (212), one end of each of the two connecting rods (212) away from the active plate (203) is hingedly connected with a control plate (211), the top of the control plate (211) is symmetrically provided with a limiting rod (210), the limiting rod (210) is slidably connected with the shell (1), and the top inside the shell (1) is symmetrically provided with an electromagnet (213) above the control plate (211).

3. A device for emergency breakage prevention of a cotton web for a carding machine according to claim 1, characterized in that: The bottom of the shell (1) is symmetrically provided with a movable groove (214), and the active plate (203) and the moving plate (207) are slidably connected with the movable groove (214).

4. A device for emergency breakage prevention of a cotton web for a carding machine according to claim 1, characterized in that: The lower side of each of the two active plates (203) is rotatably connected with a threaded rod (215), the moving plate (207) is threadedly connected with the threaded rod (215), one end of each of the two threaded rods (215) away from each other is fixedly provided with a connecting shaft (216), the inside of each of the two connecting shafts (216) is provided with a sliding groove (217), and the inside of each of the two sliding grooves (217) is slidably connected with a rotating shaft (218).

5. A device for emergency breakage prevention of a cotton web for a carding machine according to claim 4, characterized in that: The inside of each of the two sliding grooves (217) is symmetrically provided with a connecting strip (219), the outside of each of the two rotating shafts (218) is symmetrically provided with a connecting groove (220), and the connecting strip (219) is slidably connected with the connecting groove (220).

6. A break-proof webbing device for an emergency comb according to claim 4, characterized in that: The inside of the shell (1) is fixedly provided with a fixing frame (221), the outside of the rotating shaft (218) is fixedly provided with a first bevel gear (222), the inside of the fixing frame (221) is rotatably connected with a rotating rod (223), the top of the rotating rod (223) is fixedly provided with a second bevel gear (224), the second bevel gear (224) is meshed with the first bevel gear (222), and the bottom of the rotating rod (223) is fixedly provided with a knob (225).

Citation Information

Patent Citations

  • Device for preventing cotton web from being broken during shutdown of combing machine

    CN219059241U