Rubber head rope hair baking device

Abstract

The utility model relates to a rubber head rope hair roasting device which comprises a machine base, a fixed frame, a movable base and a flame spraying mechanism. The fixing frame is arranged on the machine base and used for fixing a rubber head rope, and the fixing frame extends in the first direction; the movable seat is movably arranged on the machine base and can reciprocate on the machine base in the first direction, the flame spraying mechanism is arranged on the movable seat and comprises a storage tank, a direction adjusting mechanism and a flame spraying nozzle which are sequentially communicated, and the direction adjusting mechanism is used for adjusting the flame spraying direction of the flame spraying nozzle. According to the rubber head rope hair baking device, the automation degree of rubber head rope hair baking is improved. The reciprocating motion of the moving seat is matched with the flame spraying nozzle with the adjustable direction, so that flames can uniformly and comprehensively act on the rubber head ropes, the problem that the rubber head ropes are not baked thoroughly easily during manual hair baking is effectively solved, each rubber head rope can be subjected to proper hair baking treatment, potential safety hazards such as alcohol side leakage are avoided, and the service life of the rubber head ropes is prolonged. And the production efficiency is also improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to textile machinery equipment technical field especially relates to a rubber head rope singeing device. BACKGROUND

[0002] In the textile and garment auxiliary material manufacturing industry, the production process of rubber head rope covers multiple links. Its production process is generally as follows: first, make fixed length marks on the rope, then paste the rope on the oil immersion frame and hang the rope, then perform oil immersion operation, then perform singeing process according to requirements, and finally complete the packaging process such as head cutting and oil replenishment.

[0003] Because the rope is singed after oil immersion, if the rope is found to have burrs during singeing, the two processes of "making fixed length marks" and "oil immersion" have been completed. If the rope is treated as a waste product due to singeing problems, it will lead to order replacement, increasing production cost and time cost. In the traditional production method, manual singeing using an alcohol lamp has safety hazards of alcohol leakage and the problem of incomplete singeing. In addition, manual operation requires changing different angles for singeing, which is low in efficiency and difficult to meet the demand of large-scale production, limiting the production progress. SUMMARY

[0004] Therefore, it is necessary to provide a rubber head rope singeing device to improve the automation degree of rubber head rope singeing.

[0005] The scheme of the utility model is as follows:

[0006] A rubber head rope singeing device, comprising a base, a fixing frame, a moving seat and a flame spraying mechanism; the fixing frame is arranged on the base and used for fixing the rubber head rope, and the fixing frame is arranged in extension along a first direction; the moving seat is movably arranged on the base, and the moving seat can reciprocate along the first direction on the base; the flame spraying mechanism is arranged on the moving seat and comprises a storage tank, a direction adjusting mechanism and a flame spraying nozzle connected in sequence, and the direction adjusting mechanism is used for adjusting the flame spraying direction of the flame spraying nozzle.

[0007] In some embodiments, the first direction is a horizontal direction.

[0008] In some embodiments, the direction adjusting mechanism comprises a turbine worm adjusting component, and the flame spraying nozzle is connected with a turbine in the turbine worm adjusting component.

[0009] In some embodiments, the direction adjusting mechanism comprises a gear rack adjusting component, and the flame spraying nozzle is connected with a rack in the gear rack adjusting component.

[0010] In some embodiments, the orientation adjusting mechanism comprises a gimbal orientation component, and the gimbal connects a pipe between the storage tank and the flame spraying nozzle or directly connects the flame spraying nozzle.

[0011] In some embodiments, the orientation adjusting mechanism comprises a spherical hinge orientation component, and the flame spraying nozzle is mounted on a fixed support through the spherical hinge orientation component.

[0012] In some embodiments, the orientation adjusting mechanism comprises an electric pan-tilt orientation component.

[0013] In some embodiments, the orientation adjusting mechanism comprises a pneumatic swing cylinder orientation component.

[0014] In some embodiments, the rubber head rope roasting device further comprises a position limiting sensor, which is arranged on the machine base and is used to limit the position of the reciprocating movement of the moving seat on the machine base.

[0015] In some embodiments, the rubber head rope roasting device further comprises a guide mechanism, which is arranged on the machine base and extends in the first direction, and the moving seat is movably connected to the guide mechanism.

[0016] In some embodiments, the fixed support is detachably connected to the machine base.

[0017] In some embodiments, the fixed support comprises a first cross beam and a second cross beam, which are arranged in the first direction respectively and are oppositely arranged.

[0018] In some embodiments, the fixed support further comprises a first fixing member connected to the first cross beam and / or a second fixing member connected to the second cross beam.

[0019] In some embodiments, the first fixing member and / or the second fixing member is a hook.

[0020] Compared with the conventional technology, the rubber head rope roasting device has the following beneficial effects:

[0021] The rubber head rope roasting device improves the automation degree of rubber head rope roasting, and the reciprocating movement of the moving seat cooperates with the flame spraying nozzle with adjustable orientation, so that the flame can uniformly and comprehensively act on the rubber head rope, effectively avoiding the problem of incomplete roasting that is prone to occur during manual roasting, so that each rubber head rope can be properly roasted, avoiding safety hazards such as alcohol side leakage, and improving production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1Structure diagram of a glue head rope singeing device according to an embodiment.

[0023] Explanation of reference signs:

[0024] 100, glue head rope singeing device; 110, machine base; 120, fixing frame; 121, first cross beam; 123, second cross beam; 130, moving seat; 140, flame spraying mechanism; 141, storage tank; 142, direction adjusting mechanism; 143, flame spraying nozzle; 150, position limiting sensor; 160, control system; 170, guiding mechanism. DETAILED DESCRIPTION

[0025] In order to make the above objectives, characteristics and advantages of the present application more apparent, concrete embodiments of the present application will be described in detail below with reference to the drawings. In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a large number of other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, and therefore the present application is not limited by the specific embodiments disclosed below.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein only for the purpose of describing specific embodiments of the present application, and is not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0028] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise specifically limited.

[0029] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can through the intermediate medium indirectly connect, can be the communication of two element interiors or the interaction of two elements, unless another definite limitation.For the ordinary skill in the art, the above terms can be understood according to the specific meaning of the utility model.

[0030] As Figure 1 The glue head rope roasting device 100 of an embodiment includes a base 110, a fixed frame 120, a moving seat 130 and a flame spraying mechanism 140.The fixed frame 120 is arranged on the base 110 and used for fixing the glue head rope.The fixed frame 120 is arranged along the first direction.The moving seat 130 is movably arranged on the base 110.The moving seat 130 can reciprocate along the first direction on the base 110.The flame spraying mechanism 140 is arranged on the moving seat 130.The flame spraying mechanism 140 includes a storage tank 141, a direction adjusting mechanism 142 and a flame spraying nozzle 143 which are sequentially communicated.The direction adjusting mechanism 142 is used for adjusting the flame spraying direction of the flame spraying nozzle 143.

[0031] The first direction can be, but is not limited to, the horizontal direction.

[0032] When the glue head rope roasting device 100 is used to roast the glue head rope, a plurality of glue head ropes are fixed on the fixed frame 120 one by one.The flame spraying mechanism 140 opens the flame, and the moving seat 130 reciprocates along the first direction on the base 110 to roast the plurality of glue head ropes.After a certain number of reciprocating roasting times, the angle of the flame spraying nozzle 143 is changed by the direction adjusting mechanism 142 to roast the lateral position of the glue head rope.

[0033] The reciprocating movement of the moving seat 130 and the flame spraying nozzle 143 with adjustable direction make the flame uniformly and comprehensively act on the glue head rope, effectively avoiding the problem of incomplete roasting that easily occurs in manual roasting, ensuring that each glue head rope can be properly roasted, avoiding safety hazards such as alcohol side leakage, and improving production efficiency.

[0034] In some examples, the glue head rope roasting device 100 further comprises a limit sensor 150. The limit sensor 150 is arranged on the base 110. The limit sensor 150 is used to limit the position of the moving seat 130 reciprocating on the base 110. When the moving seat 130 moves to the position of the limit sensor 150, the limit sensor 150 senses the moving seat 130 and then transmits a signal to the equipment control system 160. The control system 160 controls the moving seat 130 to move in the opposite direction, so as to realize the reciprocating movement of the moving seat 130 on the base 110.

[0035] Optionally, the limit sensor 150 can be arranged at one end of the reciprocating movement of the moving seat 130, or can be arranged at both ends of the reciprocating movement of the moving seat 130.

[0036] Optionally, the limit sensor 150 can be, but is not limited to, a micro switch, a proximity switch, an infrared sensor, etc.

[0037] In some examples, the glue head rope roasting device 100 further comprises a guide mechanism 170. The guide mechanism 170 is arranged on the base 110, and the guide mechanism 170 extends in the first direction. The moving seat 130 is movably connected to the guide mechanism 170. The guide mechanism 170 is used to guide the movement of the moving seat 130.

[0038] The guide mechanism 170 is, for example, but is not limited to, a guide rail.

[0039] In some examples, the fixing frame 120 is detachably connected to the base 110, which can facilitate the fixing of the glue head rope.

[0040] In other examples, the fixing frame 120 can also be fixedly connected to the base 110.

[0041] In some examples, the fixing frame 120 comprises a first cross beam 121 and a second cross beam 123, and the first cross beam 121 and the second cross beam 123 extend in the first direction and are oppositely arranged.

[0042] In some examples, the fixing frame 120 further comprises a first fixing member (not shown in the figure) connected to the first cross beam 121. The first fixing member is used to fix the glue head rope. Optionally, the first fixing member can be, but is not limited to, a hook.

[0043] In some examples, the fixing frame 120 further comprises a second fixing member (not shown in the figure) connected to the second cross beam 123. The second fixing member is used to fix the glue head rope. Optionally, the second fixing member can be, but is not limited to, a hook.

[0044] Optionally, the flame jet nozzle 143 can be, but is not limited to, a gas flame jet nozzle, an oil flame jet nozzle, etc.

[0045] In some examples, the directional mechanism 142 includes a worm gear adjusting component, with the flame nozzle 143 connected to the worm gear adjusting component. The worm can be driven by a motor for automated precise control, or it can be operated manually with a crank. When the worm rotates, it drives the worm gear to rotate synchronously through precise gear meshing, thereby allowing the flame nozzle 143, which is fixedly connected to the worm gear, to rotate smoothly around a specific axis, achieving precise adjustment of the flame direction within a certain angular range.

[0046] In some examples, the steering mechanism 142 includes a rack and pinion adjustment component, and the flame nozzle 143 is connected to the rack in the rack and pinion adjustment component. The gear is driven to rotate by a drive device such as a motor or cylinder, and the gear meshes with the rack, causing the rack to move the flame nozzle 143 in a straight line, thereby changing the pitch angle or horizontal angle of the flame nozzle 143.

[0047] In some examples, the steering mechanism 142 includes a universal joint steering component. A universal joint is used to connect the pipe between the storage tank 141 and the flame nozzle 143, or to directly connect the flame nozzle 143. The universal joint, a clever combination of a cross shaft and a universal joint fork, allows the flame nozzle 143 to be freely angularly adjusted in multiple planes, easily achieving flexible horizontal and vertical swing. This allows the flame nozzle 143 to point precisely and flexibly in different directions, meeting diverse heat treatment needs.

[0048] In some examples, the adjusting mechanism 142 includes a ball joint adjusting component. The nozzle 143 is securely mounted on a fixed bracket via the ball joint adjusting component, which consists of a precision-machined sphere and a matching socket. The sphere is tightly connected to the nozzle 143, and the free rotation space provided by the socket allows the nozzle 143 to achieve 360-degree omnidirectional angle adjustment to meet different heat treatment needs.

[0049] In some examples, the orientation mechanism 142 includes a motorized pan-tilt head orientation component. The motorized pan-tilt head typically consists of a motor, reduction gears, and control circuitry. During operation, controlling the rotation direction and angle of the motor, and through precise transmission via the reduction gears, drives the flame nozzle 143 on the pan-tilt head to rotate flexibly in both horizontal and vertical directions. This component can also work seamlessly with the automated control system 160, automatically and precisely adjusting the orientation of the flame nozzle 143 based on preset programs or sensor feedback, greatly improving the efficiency and accuracy of the heat treatment process.

[0050] In some examples, the directional mechanism 142 includes a pneumatic oscillating cylinder directional component. Using a pneumatic oscillating cylinder as the power element, the output shaft of the pneumatic oscillating cylinder is connected to the flame nozzle 143. By controlling the intake and exhaust of compressed air, the output shaft of the pneumatic oscillating cylinder causes the flame nozzle 143 to oscillate around a fixed axis, thereby changing the direction of the flame.

[0051] When using the aforementioned rubber-tipped rope heat-pressing device 100 to heat-press the rubber-tipped ropes, multiple rubber-tipped ropes are fixed one by one to the first crossbeam 121 and the second crossbeam 123. The flame spraying mechanism 140 activates the flame, and the moving seat 130 reciprocates along the first direction on the machine base 110 to heat-press the multiple rubber-tipped ropes. After a certain number of reciprocating heat-pressing cycles, the angle of the flame nozzle 143 is changed by the adjusting mechanism 142 to heat-press the lateral position of the rubber-tipped ropes.

[0052] The rubber-tipped rope heat-treating device 100 of this utility model consists of a base 110, a fixed frame 120, a movable base 130, and a flame-spraying mechanism 140. The fixed frame 120 is securely mounted on the base 110, its main function being to fix the rubber-tipped rope, and it extends along a first direction, providing reliable support for the rope. The movable base 130 is movably connected to the base 110 and can reciprocate along the first direction on the base 110 according to a preset program. The flame-spraying mechanism 140 is mounted on the movable base 130 and consists of a storage tank 141, a directional mechanism 142, and a flame nozzle 143 connected in sequence. The directional mechanism 142 can flexibly adjust the flame direction of the flame nozzle 143 according to actual needs. The reciprocating motion of the movable seat 130, combined with the adjustable flame nozzle 143, allows the flame to act evenly and comprehensively on the rubber-tipped rope, effectively avoiding the problem of incomplete heating that easily occurs when manually heating the rope. This ensures that each rubber-tipped rope receives just the right amount of heating treatment, avoids safety hazards such as alcohol leakage, and also improves production efficiency.

[0053] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0054] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims, and the specification can be used to interpret the content of the claims.

Claims

1. A rubber tipped string singeing apparatus characterized by, The device comprises a base, a fixed frame, a moving seat and a flame spraying mechanism; the fixed frame is arranged on the base and used for fixing a rubber head rope; the fixed frame is arranged along a first direction; the moving seat is movably arranged on the base and can reciprocate along the first direction; the flame spraying mechanism is arranged on the moving seat and comprises a storage tank, a direction adjusting mechanism and a flame spraying nozzle which are sequentially connected; the direction adjusting mechanism is used for adjusting the direction of the flame spraying nozzle.

2. The rubber tip string setting apparatus according to claim 1, wherein The first direction is a horizontal direction.

3. The rubber tip string setting apparatus according to claim 1, wherein The direction adjusting mechanism comprises a turbine worm adjusting component; the flame spraying nozzle is connected with a turbine in the turbine worm adjusting component. Alternatively, the direction adjusting mechanism comprises a gear and rack adjusting component; the flame spraying nozzle is connected with a rack in the gear and rack adjusting component.

4. The rubber tip string setting apparatus according to claim 1, wherein The direction adjusting mechanism comprises a universal joint adjusting component; the universal joint is connected with a pipeline between the storage tank and the flame spraying nozzle or directly connected with the flame spraying nozzle. Alternatively, the direction adjusting mechanism comprises a ball hinge adjusting component; the flame spraying nozzle is mounted on a fixed support through the ball hinge adjusting component.

5. The rubber tip string setting apparatus according to claim 1, wherein The direction adjusting mechanism comprises an electric pan-tilt head adjusting component. Alternatively, the direction adjusting mechanism comprises a pneumatic swing cylinder adjusting component.

6. The rubber tip string setting apparatus according to any one of claims 1 to 5, wherein The rubber head rope roasting device further comprises a limiting sensor arranged on the base; the limiting sensor is used for limiting the position of the moving seat reciprocating on the base; and / or The rubber head rope roasting device further comprises a guide mechanism arranged on the base and arranged along the first direction; the moving seat is movably connected with the guide mechanism.

7. The rubber tip string setting apparatus according to any one of claims 1 to 5, wherein The fixed frame is detachably connected with the base.

8. The rubber tip string setting apparatus according to any one of claims 1 to 5, wherein The fixed frame comprises a first cross beam and a second cross beam; the first cross beam and the second cross beam are arranged along the first direction respectively; the first cross beam and the second cross beam are oppositely arranged.

9. The rubber tip string setting apparatus according to claim 8, wherein The fixed frame further comprises a first fixing member connected with the first cross beam and / or a second fixing member connected with the second cross beam.

10. The rubber tip string setting apparatus according to claim 9, wherein The first fixing member and / or the second fixing member is a hook.

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