Power distribution control circuit, power distribution control device and processing equipment
By introducing a delayed power-on unit into the power supply circuit, the cooling unit is started earlier than the laser power distribution, which solves the problem of repeated power-off and restart of the laser caused by the excessive warm-up time of the cooling unit in low-temperature environments, and improves the working stability and accuracy of the laser.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-03-10
AI Technical Summary
In low-temperature environments, when the laser and cooling unit are powered simultaneously, the chiller's water temperature rises slowly, causing the laser to need a long time to warm up. This results in repeated power outages and restarts, affecting the laser's operational stability and accuracy.
By introducing a delayed power-on unit into the power supply circuit, the cooling unit is powered on earlier than the laser. The laser is powered on after a preset time using a delayed signal, thus achieving pre-processing of the cooling unit and ensuring that the cooling unit reaches a certain temperature before laser processing.
It effectively improves the stability and accuracy of lasers in low-temperature environments, avoids the problem of repeated power outages and restarts caused by excessively long chiller warm-up time, and improves the stability and accuracy of power distribution control.
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Figure CN223986286U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of power distribution control, in particular to a power distribution control circuit, a power distribution control device and a processing equipment. BACKGROUND
[0002] With the continuous development of power distribution control technology and the continuous expansion of power distribution control application occasions, the requirement for power distribution control precision is getting higher and higher. In the laser processing process, in order to ensure the working performance and performance of the laser, a cooling unit (such as a water chiller) needs to be configured to cool the laser to keep the working temperature of the laser within a certain range.
[0003] In common laser processing equipment, the laser and the cooling unit are usually powered at the same time, but due to the slow speed of water temperature in the low-temperature environment, the target flow cannot be reached at the first time, and a long time is needed to wait for the water chiller to warm up, and the laser exists the problem of repeated power-off and restart to eliminate the alarm. Invention content
[0004] Therefore, it is necessary to provide a power distribution control circuit, a power distribution control device and a processing equipment aiming at the above technical problems.
[0005] A power distribution control circuit, comprising:
[0006] A power supply switch unit, comprising a power distribution receiving end and a first load power supply end, the power distribution receiving end is connected to the output end of the power supply, and the first load power supply end is connected to the cooling unit;
[0007] A delay power-on unit, comprising a signal receiving end and a delay signal output end, the signal receiving end is connected to the first load power supply end, and the delay signal output end is connected to the laser, and the cooling unit is powered on earlier than the laser.
[0008] In one of the embodiments, the power distribution control circuit further comprises:
[0009] A remote switch unit, comprising a first power supply receiving end and a power supply control end, the first power supply receiving end is connected to the output end of the power supply, and the power supply control end is connected to the power distribution receiving end of the power supply switch unit.
[0010] In one of the embodiments, the power distribution control circuit further comprises:
[0011] A circuit protection unit, comprising a second power supply receiving end and a circuit protection control end, the second power supply receiving end is connected to the output end of the power supply, and the circuit protection control end is connected to the power distribution receiving end of the power supply switch unit.
[0012] In one of the embodiments, the power supply switch unit further comprises a second load power supply end, and the power distribution control circuit further comprises:
[0013] The thermal relay switch unit comprises a third power supply receiving end and a thermal relay control end, wherein the third power supply receiving end is connected to the second load power supply end of the power supply switch unit, and the thermal relay control end is connected to the dust removal unit.
[0014] In one of the embodiments, the power supply switch unit comprises a first relay, the circuit breaker protection unit comprises a first circuit breaker and a second relay, the thermal relay switch unit comprises a thermal relay, a second circuit breaker, a second power supply receiving end and a circuit breaker control end, wherein the first circuit breaker and the second circuit breaker are connected in parallel, the first end of the first circuit breaker is connected to the second power supply receiving end, the second end of the first circuit breaker is connected to the first end of the second relay through the circuit breaker control end, the second end of the second relay is connected to the first end of the thermal relay, and the second end of the thermal relay is connected to the cooling unit.
[0015] In one of the embodiments, the circuit breaker protection unit further comprises a second circuit breaker, a third circuit breaker, a fourth circuit breaker and a fifth circuit breaker, wherein the first circuit breaker, the second circuit breaker, the third circuit breaker, the fourth circuit breaker and the fifth circuit breaker are connected in parallel, the second circuit breaker acts on the laser, the third circuit breaker acts on the dust removal unit, the fourth circuit breaker acts on the host computer, and the fifth circuit breaker acts on the air compressor.
[0016] In one of the embodiments, the power supply switch unit comprises a first relay and a second relay, the time-delay power supply unit comprises a time relay, and the remote control unit comprises a remote switch, wherein the first end of the second relay is connected to the power distribution receiving end and the first end of the time relay, the second end of the second relay is connected to the second end of the time relay, the third end of the time relay is connected to the first end of the first relay, the second end of the first relay is connected to the first end of the remote switch, the second end of the remote switch is connected to the first load power supply end, the first relay acts on the cooling unit, and the second relay acts on the laser.
[0017] In one of the embodiments, the power supply switch unit further comprises a third relay, a fourth relay and a fifth relay, wherein the first end of the second relay is connected to the first end of the third relay, the first end of the fourth relay and the first end of the fifth relay, the second end of the first relay is connected to the second end of the third relay, the second end of the fourth relay and the second end of the fifth relay, the third relay acts on the dust removal unit, the fourth relay acts on the host computer, and the fifth relay acts on the air compressor.
[0018] A power distribution control device comprises:
[0019] The power distribution control circuit as described above.
[0020] A processing device comprises:
[0021] The power distribution control circuit as described above.
[0022] The embodiments of the present application have the following beneficial effects:
[0023] The power supply signal output by the power supply through the output end enters the power supply switch unit through the power distribution receiving end of the power supply switch unit, the power supply signal enters the cooling unit (such as a water chiller) through the first load power supply end of the power supply switch unit connected to the cooling unit, thereby forming a path between the power supply and the cooling unit to power the cooling unit, the power supply signal enters the delay power-on unit through the signal receiving end of the delay power-on unit connected to the first load power supply end of the power supply switch unit, and a delay signal is formed after a preset delay is met, and then the delay signal enters the laser through the delay signal output end of the delay power-on unit connected to the laser, thereby forming a path between the power supply and the laser to power the laser, and thus the cooling unit is powered on earlier than the laser to realize the pre-treatment of the cooling unit, effectively improving the problem of repeated power-off and restart to eliminate the alarm caused by the long waiting time of the laser for the water chiller to warm up due to simultaneous power distribution of the laser and the cooling unit in a low-temperature environment, and effectively improving the stability and accuracy of power distribution control. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0025] Figure 1 It is a structural schematic block diagram of the power distribution control circuit in an embodiment;
[0026] Figure 2 It is a structural schematic block diagram of the power distribution control circuit in an embodiment;
[0027] Figure 3 It is a specific structural schematic diagram of the power distribution control circuit in an embodiment. DETAILED DESCRIPTION
[0028] In order to make the purposes, technical solutions, and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely intended to explain the present application and not to limit the present application.
[0029] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0030] In addition, the terms "first" and "second" are used only for descriptive purposes and should not be construed as indicating or implying relative importance or an implied indication of the number of technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0031] Figure 1 and Figure 2 is a structural schematic block diagram of the power distribution control circuit in one embodiment.
[0032] In the present embodiment, as shown in Figure 1 and Figure 2 , the power distribution control circuit includes a power supply switch unit 10, a delay power-on unit 20, a remote switch unit 30, a circuit breaker protection unit 40, and a thermal cutout switch unit 50.
[0033] The power supply switch unit 10 includes a power distribution receiving end, a first load power supply end, and a second load power supply end. The power distribution receiving end is connected to the output end of the power supply source. The first load power supply end is connected to the cooling unit.
[0034] The power supply switch unit 10 can be a functional unit connected to the power supply source, the cooling unit, and the thermal cutout switch unit 50, for receiving the power supply signal output by the power supply source, and forming a path between the power supply source and the cooling unit to power the cooling unit according to the power supply signal, and forming a path between the power supply source and the thermal cutout switch unit 50 according to the power supply signal. The power distribution receiving end is used to receive the power supply signal output by the power supply source. The first load power supply end is used to output the power supply signal output via the power supply switch unit 10 to the cooling unit. The second load power supply end is used to output the power supply signal output via the power supply switch unit 10 to the thermal cutout switch unit 50. Optionally, the power supply switch unit 10 can be a control structure including a plurality of parallel electromagnetic relays.
[0035] The delayed power-on unit 20 includes a signal receiving end and a delayed signal output end. The signal receiving end is connected to the first load power supply end, and the delayed signal output end is connected to the laser. The cooling unit starts earlier than the laser power distribution.
[0036] The delayed power-on unit 20 can be connected to the power supply switch unit 10 and the laser, and is used to receive the power signal output by the power supply switch unit 10, generate a delayed signal according to the power signal after a preset delay is met, and form a path between the power supply, the power supply switch unit 10 and the laser according to the delayed signal to distribute power to the laser. The signal receiving end is used to receive the power signal output by the power supply switch unit 10, and the delayed signal output end is used to output the delayed signal generated after the preset delay is met to the laser. Optionally, the delayed power-on unit 20 can be a control structure including a time relay.
[0037] The power supply outputs a power signal through its output terminal. This power signal enters the power supply switching unit 10 via the power distribution receiving terminal of the power supply switching unit 10. The power signal also enters the cooling unit (such as a chiller) via the first load power supply terminal of the power supply switching unit 10 connected to the cooling unit, thus forming a path between the power supply and the cooling unit for power distribution to the cooling unit. The power signal enters the delay power-on unit 20 via the signal receiving terminal of the delay power-on unit 20 connected to the first load power supply terminal of the power supply switching unit 10. After satisfying the preset delay, a delay signal is generated. Then, the delay signal enters the laser via the delay signal output terminal of the delay power-on unit 20 connected to the laser, thus forming a path between the power supply and the laser for power distribution to the laser. This allows the cooling unit to start power distribution earlier than the laser to achieve pre-processing (such as preheating) of the cooling unit. After the cooling unit reaches a certain temperature, the laser then performs laser processing, which can achieve protective startup of the laser.
[0038] The remote switching unit 30 includes a first power receiving end and a power supply control end. The first power receiving end is connected to the output end of the power supply, and the power supply control end is connected to the power distribution receiving end of the power supply switching unit 10.
[0039] The remote switching unit 30 may be a functional unit connected to the power supply and the power supply switching unit 10, used to receive the power signal output by the power supply, generate a power supply control signal based on the power signal, and output the power supply control signal to the power supply switching unit 10. A first power receiving terminal is used to receive the power signal output by the power supply, and a power supply control terminal is used to output the power supply control signal generated based on the power signal to the power supply switching unit 10. Optionally, the remote switching unit 30 may include a structure comprising a remote control switch.
[0040] By adding a remote switching unit 30 between the power supply and the power supply switching unit 10, the circuit continuity between the power supply and the cooling unit can be remotely controlled under unattended conditions, meeting the remote power-on and power-off requirements in unattended applications. Combined with the delayed power-on unit 20, it provides the possibility for unmanned laser processing and effectively expands the application scenarios of the power distribution control circuit.
[0041] The circuit breaker protection unit 40 includes a second power receiving terminal and a circuit breaker control terminal. The second power receiving terminal is connected to the output terminal of the power supply, and the circuit breaker control terminal is connected to the power distribution receiving terminal of the power supply switch unit 10.
[0042] The circuit breaker protection unit 40 can be a functional unit connected to the power supply and the power supply switch unit 10, used to receive the power signal output by the power supply, generate a circuit breaker control signal according to the power signal, and output the circuit breaker control signal to the power supply switch unit 10. The second power receiving terminal is used to receive the power signal output by the power supply, and the circuit breaker control terminal is used to output the circuit breaker control signal generated according to the power signal to the power supply switch unit 10.
[0043] By adding an additional circuit breaker protection unit 40 between the power supply and the power supply switch unit 10, short-circuit overload and leakage protection can be achieved during power distribution. Combined with the delayed power-on unit 20, the protection and start-up effect of precision components such as lasers can be effectively improved, and the robustness and feasibility of the power distribution control circuit can be enhanced.
[0044] The thermal relay switch unit 50 includes a third power receiving terminal and a thermal relay control terminal. The third power receiving terminal is connected to the second load power supply terminal of the power supply switch unit 10, and the thermal relay control terminal is connected to the dust removal unit.
[0045] The thermal relay switch unit 50 can be a functional unit connected to the power supply switch unit 10 and the dust removal unit, used to receive the power signal output from the power supply switch unit 10, generate a thermal relay control signal based on the power signal, and output the thermal relay control signal to the power supply switch unit 10. The third power receiving terminal is used to receive the power signal output from the power supply, and the thermal relay control terminal is used to output the thermal relay control signal generated based on the power signal to the dust removal unit.
[0046] By adding an additional thermal relay switch unit 50 between the power supply switch unit 10 and the dust removal unit, the problem of overheating during the operation of the dust removal unit is effectively improved, and thermal protection of the dust removal unit is achieved, thereby ensuring the working stability of the dust removal unit and ensuring the dust removal effect of the laser processing process, effectively improving the stability and accuracy of the laser processing process.
[0047] like Figure 3As shown, the power supply switch unit 10 includes a first relay 110 and a second relay 120, the delayed power-on unit 20 includes a time relay, and the remote control unit includes a remote switch. The first end of the second relay 120 is connected to the power distribution receiving end and the first end of the time relay, the second end of the second relay 120 is connected to the second end of the time relay, the third end of the time relay is connected to the first end of the first relay 110, the second end of the first relay 110 is connected to the first end of the remote switch, and the second end of the remote switch is connected to the first load power supply end. The first relay 110 acts on the cooling unit, and the second relay 120 acts on the laser.
[0048] The power supply switch unit 10 also includes a third relay 130, a fourth relay 140, and a fifth relay 150. The first end of the second relay 120 is connected to the first end of the third relay 130, the first end of the fourth relay 140, and the first end of the fifth relay 150. The second end of the first relay 110 is connected to the second end of the third relay 130, the second end of the fourth relay 140, and the second end of the fifth relay 150. The third relay 130 acts on the dust removal unit, the fourth relay 140 acts on the main unit, and the fifth relay 150 acts on the air compressor.
[0049] Optionally, the first relay 110, the second relay 120, the third relay 130, the fourth relay 140 and the fifth relay 150 can all be electromagnetic relays, and the remote switch can be a remote control module.
[0050] like Figure 3 As shown, the circuit breaker protection unit 40 includes a first circuit breaker 410, a second circuit breaker 420, a third circuit breaker 430, and a fourth circuit breaker 440, which are connected in parallel. The thermal relay switch unit 50 includes a thermal relay. The first terminal of the first circuit breaker 410 is connected to the second power receiving terminal. The second terminal of the first circuit breaker 410 is connected to the first terminal of the second relay 120 through the circuit breaker control terminal. The second terminal of the second relay 120 is connected to the first terminal of the thermal relay. The second terminal of the thermal relay is connected to the cooling unit. The second circuit breaker 420 acts on the dust removal unit, the third circuit breaker 430 acts on the air compressor, and the fourth circuit breaker 440 acts on the main unit and the laser.
[0051] This application also provides a power distribution control device, which includes the power distribution control circuit in the above embodiments.
[0052] This application also provides a processing apparatus, which includes the power distribution control circuit described in the above embodiments. The processing apparatus may be a laser processing apparatus.
[0053] The division of the various modules in the above power distribution control circuit is only for illustrative purposes. In other embodiments, the power distribution control circuit can be divided into different modules as needed to complete all or part of the functions of the above power distribution control circuit.
[0054] The power distribution control circuit, power distribution control device, and processing equipment provided in the above embodiments have the following characteristics: the power supply outputs a power signal through its output terminal. The power signal enters the power supply switching unit through the power distribution receiving terminal of the power supply switching unit. The power signal enters the cooling unit (such as a chiller) through the first load power supply terminal of the power supply switching unit connected to the cooling unit, thereby forming a path between the power supply and the cooling unit to distribute power to the cooling unit. The power signal enters the delayed power-on unit through the signal receiving terminal of the delayed power-on unit connected to the first load power supply terminal of the power supply switching unit. After satisfying the preset delay, a delayed signal is generated. Then, the delayed signal enters the laser through the delayed signal output terminal of the delayed power-on unit connected to the laser, thereby forming a path between the power supply and the laser to distribute power to the laser. This enables the cooling unit to start power distribution earlier than the laser, thus achieving pre-processing of the cooling unit. This effectively improves the problem of repeated power-off restarts to eliminate alarms caused by the laser and cooling unit being simultaneously powered on in low-temperature environments, which requires the laser to wait a long time for the chiller to warm up. This effectively improves the stability and accuracy of power distribution control and has significant economic and practical value.
[0055] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0056] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. A power distribution control circuit, characterized by, The application relates to a power supply control circuit. The power supply control circuit comprises: a power supply switch unit, which comprises a power distribution receiving end and a first load power supply end, wherein the power distribution receiving end is connected to the output end of a power supply source, and the first load power supply end is connected to a cooling unit; 2. The power distribution control circuit of claim 1, wherein, a delay power supply unit, which comprises a signal receiving end and a delay signal output end, wherein the signal receiving end is connected to the first load power supply end, and the delay signal output end is connected to a laser device, and the cooling unit is powered on earlier than the laser device. The power supply control circuit further comprises:
3. The power distribution control circuit of claim 1, wherein, a remote switch unit, which comprises a first power supply receiving end and a power supply control end, wherein the first power supply receiving end is connected to the output end of the power supply source, and the power supply control end is connected to the power distribution receiving end of the power supply switch unit. The power supply control circuit further comprises:
4. The power distribution control circuit of claim 1, wherein, a circuit breaker protection unit, which comprises a second power supply receiving end and a circuit breaker control end, wherein the second power supply receiving end is connected to the output end of the power supply source, and the circuit breaker control end is connected to the power distribution receiving end of the power supply switch unit. The power supply switch unit further comprises a second load power supply end, and the power supply control circuit further comprises:
5. The power distribution control circuit of claim 1, wherein, a thermal relay switch unit, which comprises a third power supply receiving end and a thermal relay control end, wherein the third power supply receiving end is connected to the second load power supply end of the power supply switch unit, and the thermal relay control end is connected to a dust removal unit.
6. The power distribution control circuit of claim 5, wherein, The power supply switch unit comprises a first relay and a second relay, the circuit breaker protection unit comprises a first circuit breaker, a second circuit breaker, a second power supply receiving end and a circuit breaker control end, the thermal relay switch unit comprises a thermal relay, the first circuit breaker and the second circuit breaker are connected in parallel, the first end of the first circuit breaker is connected to the second power supply receiving end, the second end of the first circuit breaker is connected to the first end of the second relay through the circuit breaker control end, the second end of the second relay is connected to the first end of the thermal relay, and the second end of the thermal relay is connected to the cooling unit.
7. The power distribution control circuit of claim 1, wherein, The circuit breaker protection unit further comprises a second circuit breaker, a third circuit breaker, a fourth circuit breaker and a fifth circuit breaker, the first circuit breaker, the second circuit breaker, the third circuit breaker, the fourth circuit breaker and the fifth circuit breaker are connected in parallel, the second circuit breaker acts on the laser device, the third circuit breaker acts on the dust removal unit, the fourth circuit breaker acts on a host computer, and the fifth circuit breaker acts on an air compressor. The power supply switch unit comprises a first relay and a second relay, the delay power supply unit comprises a time relay, and the remote control unit comprises a remote switch, the first end of the second relay is connected to the power distribution receiving end and the first end of the time relay, the second end of the second relay is connected to the second end of the time relay, the third end of the time relay is connected to the first end of the first relay, the second end of the first relay is connected to the first end of the remote switch, the second end of the remote switch is connected to the first load power supply end, the first relay acts on the cooling unit, and the second relay acts on the laser device.
8. The power distribution control circuit of claim 7, wherein, The power supply switch unit further comprises a third relay, a fourth relay and a fifth relay, a first end of the second relay is connected to a first end of the third relay, a first end of the fourth relay and a first end of the fifth relay, a second end of the first relay is connected to a second end of the third relay, a second end of the fourth relay and a second end of the fifth relay, the third relay acts on the dust removal unit, the fourth relay acts on the main machine, and the fifth relay acts on the air compressor.
9. A power distribution control device, characterized by, Comprising: A power distribution control circuit as claimed in any one of claims 1 to 8.
10. A processing apparatus characterized by comprising: Comprising: A power distribution control circuit as claimed in any one of claims 1 to 8.