Environment-friendly workshop dust catching device

By working together with the electrostatic components and the backflush heating components, the problems of static electricity accumulation and dampness in the grain dust capture device are solved, achieving a safe and stable dust removal effect and reducing the risk of explosion and maintenance costs.

CN223988237UActive Publication Date: 2026-03-13孔芳
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing grain dust capture devices are prone to generating static electricity during the dust removal process, which can lead to the risk of explosion caused by combustible dust. In addition, damp filter bags affect the filtration effect and result in incomplete filtration.

Method used

The system employs electrostatic components to eliminate static electricity, and a back-blowing mechanism works in conjunction with a heating component to dry the fabric bag, ensuring both static electricity elimination and bag permeability. This includes the coordinated operation of electrostatic columns, electrostatic tubes, air pumps, nozzles, heating wires, and fabric bag components.

Benefits of technology

It effectively eliminates static electricity, prevents explosions, maintains the breathability of the filter bags, ensures stable operation of the dust collection system, reduces maintenance costs, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust catching, and discloses an environment-friendly workshop dust catching device which comprises a box body, stand columns are arranged at the four corners of the outer portion of the box body at equal intervals, the left side of the box body is connected with a dust suction opening through a pipeline, a cloth bag assembly is arranged in the box body, and a reverse blowing mechanism is arranged at the top of the box body. Two collecting hoppers are arranged on the lower portion of the box body at equal intervals, discharging mechanisms are arranged on the lower portions of the collecting hoppers, an air draft assembly is arranged on the right side of the box body, and an electrostatic assembly is arranged on the left side of the box body; the electrostatic assembly comprises an electrostatic column. According to the utility model, static electricity generated by dust collection is neutralized through the static electricity elimination defense line formed by the static electricity columns and the static electricity pipes, explosion caused by static electricity accumulation in grain processing places and the like is prevented, and personnel safety and production environment stability are guaranteed; a heating assembly of the reverse blowing mechanism is matched with an air pump to dry the damped cloth bag, and stable operation of the system is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of dust capture technology, and in particular to an environmentally friendly workshop dust capture device. Background Technology

[0002] Grain dust originates from grain processing, transportation, and storage. During processing, operations such as grinding and screening break grains into tiny particles that form dust, such as during wheat milling. Equipment vibration, ventilation, and handling during storage also generate dust. The particle size is mostly between a few micrometers and tens of micrometers. It has a large specific surface area and is easily suspended. Grain dust is highly hazardous, as it can damage the health of workers, easily cause explosions that threaten enterprise safety, and also cause air pollution.

[0003] In a baghouse dust collector for grain processing, dust-laden gas enters the baghouse dust collector under the action of a fan. The gas first settles in the ash hopper due to inertia and gravity, and then the gas passes through the filter bags, which are usually made of polyester fiber. The dust is blocked outside the filter bags, and the air passes through the filter bags. As filtration continues, a dust layer forms on the surface of the filter bags, which can improve the filtration effect and intercept even finer dust. Finally, the purified air is discharged, completing the dust removal process.

[0004] During the dust removal process, static electricity is easily generated due to factors such as friction between dust particles and filter bags and airflow. Since most grain dust is flammable, when static electricity accumulates to a certain level, it may cause an explosion, posing a serious threat to production safety. In addition, if the filter bags are in a humid environment, moisture will affect the air permeability of the bags and their ability to adsorb dust, resulting in a decrease in filtration efficiency and leaving the exhaust gas still containing a lot of dust. Therefore, an environmentally friendly workshop dust capture device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an environmentally friendly workshop dust capture device, which aims to improve the existing technology's problems of dust friction with the filter bag, static electricity generated by airflow, flammable grain dust and potential explosion due to static electricity, and reduced filtration efficiency when the filter bag is damp.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an environmentally friendly workshop dust capture device, comprising a box, with columns equidistantly arranged at the four corners of the box, the left side of the box connected to a dust suction port via a pipe, a bag assembly inside the box, a back-blowing mechanism at the top of the box, two collection hoppers equidistantly arranged at the bottom of the box, each collection hopper having a discharge mechanism at its bottom, a ventilation assembly on the right side of the box, and an electrostatic assembly on the left side of the box;

[0007] The electrostatic component includes an electrostatic column, which is located on the left side of the housing. One end of the electrostatic column is provided with an electrostatic tube, and the other end of the electrostatic tube is respectively located on the outside of the housing and the dust inlet.

[0008] As a further description of the above technical solution: the back-blowing mechanism includes an air pump, which is located on the front side of the housing. The output end of the air pump is connected to multiple nozzles through a pipe, and a heating component is provided on the outside of the pipe. Multiple nozzles are equidistantly arranged on the lower side of each nozzle, and each nozzle penetrates the top of the housing.

[0009] As a further description of the above technical solution: the bag assembly includes a mounting plate, all of which are disposed inside the box, and multiple bags are equidistantly arranged at the bottom of each mounting plate;

[0010] As a further description of the above technical solution: the exhaust assembly includes a fan, the fan is located on the right side of the housing, the input end of the fan is connected to the air collection hopper through a pipe, and the air collection hopper is located on the right side of the housing, and the output end of the fan is provided with an exhaust pipe;

[0011] As a further description of the above technical solution: the heating component includes a cylinder, which is disposed on a pipe connecting an air pump and multiple nozzles, and multiple heating wires are evenly arranged inside the cylinder;

[0012] As a further description of the above technical solution: the feeding mechanism includes square tubes, all of which are arranged on the lower side of the collecting hopper, and a motor is arranged on the front side of each square tube, with a plate arranged at the output end of the motor;

[0013] As a further description of the above technical solution: each of the columns is provided with a fixing plate at its bottom, and fixing bolts are provided at equal intervals at the four corners of the fixing plate;

[0014] As a further description of the above technical solution: a foreign object screen is provided on the outside of the suction port.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, an effective static electricity elimination defense line is formed by the static electricity column and the static electricity tube. One end of the static electricity tube is connected to the static electricity column, and the other end extends to the key parts, such as the outside of the box and the dust suction port. When dust is collected, the static electricity generated by various frictions can be neutralized in time. In places such as grain processing where flammable dust is easily generated, the accumulation of static electricity may cause a catastrophic explosion. This effectively avoids such danger, ensures the normal operation of equipment and the safety of personnel, and ensures the stability of the entire production environment.

[0017] 2. In this utility model, through the coordinated operation of the heating component and the air pump in the back-blowing mechanism, the air pump, as a power source, provides energy for the airflow, enabling the airflow to be transmitted through the pipeline. The heating wire inside the cylinder heats the airflow, and the hot airflow is sprayed onto the filter bag through the spray pipe and nozzle. When the filter bag gets damp, this drying method can quickly remove the moisture, restore the air permeability and dust filtration capacity of the filter bag, ensure the filter bag to work continuously and efficiently, thereby maintaining the stable operation of the entire dust removal system, reducing maintenance costs and increasing the service life of the equipment. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of an environmentally friendly workshop dust capture device proposed in this utility model;

[0019] Figure 2 This is a right view of an environmentally friendly workshop dust capture device proposed in this utility model;

[0020] Figure 3 This is a partial cross-sectional view of an environmentally friendly workshop dust capture device proposed in this utility model;

[0021] Figure 4 for Figure 1 Enlarged detail view of the backflush mechanism in the overall structural diagram;

[0022] Figure 5 for Figure 1 A detailed enlarged view of the feeding mechanism in the overall structural diagram.

[0023] Legend:

[0024] 1. Housing; 2. Column; 3. Backflush mechanism; 301. Air pump; 302. Nozzle; 303. Cylinder; 304. Heating wire; 305. Spray pipe; 4. Foreign object screen; 5. Dust suction port; 6. Static tube; 7. Static column; 8. Collection hopper; 9. Discharge mechanism; 901. Square tube; 902. Motor; 903. Straight plate; 10. Air collection hopper; 11. Fan; 12. Exhaust pipe; 13. Mounting plate; 14. Filter bag; 15. Fixing plate; 16. Fixing bolts. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-3This utility model provides an embodiment of an environmentally friendly workshop dust capture device, comprising a housing 1, which is the main body of the entire dust collection equipment, providing installation and housing space for other components. Columns 2 are equidistantly arranged at the four corners of the housing 1 to support the housing 1 and ensure its stable placement. A fixing plate 15 is provided at the bottom of each column 2, increasing the contact area with the ground or other mounting surfaces. Fixing bolts 16 are equidistantly arranged at the four corners of the fixing plate 15, allowing the equipment to be securely fixed in a designated position. The left side of the housing 1 is connected to... The suction port 5 is connected to the housing 1 so that the dust-laden gas collected by the suction port 5 can enter the housing 1. The outside of the suction port 5 is provided with a foreign object screen 4. The foreign object screen 4 can prevent large foreign objects from entering the suction port 5 and subsequent equipment, thus avoiding damage to the equipment. The housing 1 is provided with a bag assembly. The bag assembly is a key part for filtering dust. The bag assembly includes a mounting plate 13. The mounting plate 13 serves to fix and support the bag 14. The mounting plates 13 are all located inside the housing 1. Multiple bags 14 are equidistantly arranged at the bottom of the mounting plates 13. The bags 14 are used to filter dust in the dust-laden gas.

[0027] Two collection hoppers 8 are equidistantly arranged at the lower part of the housing 1. The collection hoppers 8 are used to collect the settled dust. Each collection hopper 8 is equipped with a discharge mechanism 9 at the lower part. The discharge mechanism 9 is used to control the discharge of dust. The discharge mechanism 9 includes a square tube 901, which is the dust discharge channel. The square tube 901 is located on the lower side of the collection hopper 8. A motor 902 is installed on the front side of the square tube 901. The motor 902 is the power source of the discharge mechanism 9. A plate 903 is installed at the output end of the motor 902. The motor 902 drives the plate 903 to rotate to control the discharge of dust from the square tube 901.

[0028] A ventilation assembly is provided on the right side of the housing 1. The ventilation assembly provides airflow power for the entire system, enabling the dust-laden gas to flow. The ventilation assembly includes a fan 11, which is the key device for generating suction. The fan 11 is located on the right side of the housing 1. The input end of the fan 11 is connected to the air collection hopper 10 through a pipe. The air collection hopper 10 can collect the dust-laden gas entering from the right side of the housing 1. The output end of the fan 11 is provided with an exhaust pipe 12, which is used to discharge the treated gas.

[0029] An electrostatic component is installed on the left side of the housing 1. The electrostatic component is used to eliminate static electricity in the system and prevent static electricity accumulation from causing danger. The electrostatic component includes an electrostatic column 7, which is the core component of the electrostatic treatment. The electrostatic column 7 is located on the left side of the housing 1. One end of the electrostatic tube 6 is provided at the output end of the electrostatic column 7. The electrostatic tube 6 can transmit the static electricity elimination effect generated by the electrostatic column 7 to the place where it is needed. The other end of the electrostatic tube 6 is respectively located on the outside of the housing 1 and the dust suction port 5, which can eliminate the static electricity generated around the dust suction port 5 and the housing 1.

[0030] Reference Figures 4-5 The top of the housing 1 is equipped with a back-blowing mechanism 3, which is used to clean the dust attached to the filter bag 14 and ensure the filtration effect of the filter bag 14. The back-blowing mechanism 3 includes an air pump 301, which is the power source for generating back-blowing airflow. The air pump 301 is located on the front side of the housing 1. The output end of the air pump 301 is connected to multiple nozzles 305 through a pipe. The nozzles 305 can guide the airflow to the filter bag 14, and a heating component is provided on the outside of the pipe. The heating component can heat the airflow and play a role when the filter bag 14 needs to be dried. Multiple nozzles 302 are evenly arranged on the lower side of the nozzles 305. The nozzles 302 can spray the airflow evenly onto the filter bag 14, and the nozzles 302 all penetrate the top of the housing 1.

[0031] The heating assembly includes a cylinder 303, which provides installation space for heating wires 304. The cylinder 303 is installed on the pipe connecting the air pump 301 and multiple nozzles 305. Multiple heating wires 304 are evenly spaced inside the cylinder 303. The heating wires 304 are used to heat the airflow so that the airflow has the ability to dry the cloth bag 14.

[0032] Working principle: First, place the housing 1 with the upright column 2 in the area where dust removal is needed, and fix it with the fixing plate 15 and fixing bolts 16 at the bottom of the upright column 2. Place the fan 11 in a suitable position, and connect the input end of the fan 11 to the air collection hopper 10 of the housing 1 with a pipe. Install the exhaust pipe 12 at the output end of the fan 11. Place the suction port 5 with the foreign object screen 4 at the dust collection point, and connect it to the housing 1 with a pipe. Install the electrostatic column 7, and connect one end of the electrostatic tube 6 to the input end of the electrostatic column 7, with multiple tubes extending from the other end, which are respectively connected to the suction port 5, the housing 1, and areas prone to static electricity. After starting the fan 11, the dust in the warehouse or workshop is sucked into the housing 1 through the suction port 5. The particulate dust settles in the collection hopper 8 due to inertia and gravity. Gas passes through filter bag 14, dust is blocked by filter bag 14, and purified air is discharged, completing the dust removal. The static electricity generated during the dust collection process is eliminated by the electrostatic tube 6 and electrostatic column 7, which can neutralize the dust charge and prevent static electricity accumulation. This is of great significance for keeping the equipment clean and preventing explosions. When the collection hopper 8 collects a certain amount of dust, the motor 902 is started to open the plate 903 to process the dust. After the filter bag 14 has been used for a period of time, a large amount of dust will be attached to its surface, affecting the filtration effect. At this time, the air pump 301 is started to back-blow the filter bag 14, so that the dust falls into the collection hopper 8. If the filter bag 14 is damp, the heating wire 304 can be used in conjunction with the air pump 301 to dry the filter bag 14 to avoid moisture affecting air filtration.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An environmentally friendly workshop dust capturing device comprising a box body (1), characterized in that: The exterior four corners of the box body (1) are provided with stand columns (2) at equal intervals, the left side of the box body (1) is connected with a dust suction port (5) through a pipeline, the inside of the box body (1) is provided with a cloth bag assembly, the top of the box body (1) is provided with a back blowing mechanism (3), the lower part of the box body (1) is provided with two collecting hoppers (8) at equal intervals, the lower part of each collecting hopper (8) is provided with a discharging mechanism (9), the right side of the box body (1) is provided with an air suction assembly, and the left side of the box body (1) is provided with an electrostatic assembly. The electrostatic assembly comprises electrostatic columns (7), the electrostatic columns (7) are arranged on the left side of the box body (1), one end of the electrostatic columns (7) is provided with electrostatic pipes (6), and the other ends of the electrostatic pipes (6) are arranged on the outside of the box body (1) and the dust suction port (5) respectively.

2. The environmentally friendly workshop dust capturing device according to claim 1, characterized in that: The back blowing mechanism (3) comprises air pumps (301), the air pumps (301) are arranged on the front side of the box body (1), the output ends of the air pumps (301) are connected with a plurality of spray pipes (305) through pipelines, the outside of the pipelines is provided with a heating assembly, the lower sides of the spray pipes (305) are provided with a plurality of nozzles (302) at equal intervals, and the nozzles (302) penetrate through the top of the box body (1).

3. The environmentally friendly workshop dust capturing device according to claim 1, characterized in that: The cloth bag assembly comprises mounting plates (13), the mounting plates (13) are arranged in the inside of the box body (1), and the bottoms of the mounting plates (13) are provided with a plurality of cloth bags (14) at equal intervals.

4. The environmentally friendly workshop dust capturing device according to claim 1, characterized in that: The air suction assembly comprises a fan (11), the fan (11) is arranged on the right side of the box body (1), the input end of the fan (11) is connected with a gas collecting hopper (10) through a pipeline, the gas collecting hopper (10) is arranged on the right side of the box body (1), and the output end of the fan (11) is provided with an exhaust pipe (12).

5. The environmentally friendly plant dust capturing device according to claim 2, characterized in that: The heating assembly comprises cylinders (303), the cylinders (303) are arranged on the pipelines connecting the air pumps (301) and the plurality of spray pipes (305), and the insides of the cylinders (303) are provided with a plurality of heating wires (304) at equal intervals.

6. The environmentally friendly plant dust capturing device according to claim 1, characterized in that: The discharging mechanism (9) comprises square pipes (901), the square pipes (901) are arranged on the lower sides of the collecting hoppers (8), the front sides of the square pipes (901) are provided with motors (902), and the output ends of the motors (902) are provided with one-word plates (903).

7. The environmentally friendly plant dust capturing device according to claim 1, characterized in that: The bottoms of the stand columns (2) are provided with fixing plates (15), and the four corners of the fixing plates (15) are provided with fixing bolts (16) at equal intervals.

8. The environmentally friendly plant dust capturing device according to claim 1, characterized in that: The outside of the dust suction port (5) is provided with a foreign matter net (4).