Stirring device for thermal insulation material production

By introducing a design that combines up-and-down stirring and rotation in the mixing device, the problem of uneven mixing in traditional mixing devices is solved, achieving efficient and uniform mixing of insulation materials, and improving product quality and production efficiency.

CN223988348UActive Publication Date: 2026-03-13SHIJIAZHUANG BANGDI POLYMER MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Traditional mixing devices cannot effectively mix thermal insulation material raw materials with high density or strong viscosity, resulting in uneven product quality and difficulty in achieving ideal thermal insulation performance and strength standards.

Method used

A mixing device comprising multiple stirring shafts and rotating rods was designed. By combining up-and-down stirring and rotation, the material flow path is changed, promoting the upward and downward convection of materials and ensuring uniform mixing in each area.

Benefits of technology

It improves the mixing efficiency of thermal insulation materials, shortens the stirring time, and enhances product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thermal insulation material production, and discloses a stirring device for thermal insulation material production, which comprises a shell, the upper end of the shell is provided with a second rotating rod through a bearing, the upper end of the second rotating rod is fixedly provided with a stirring motor, and the bottom end of the second rotating rod extends into the shell and is in sliding connection with a first rotating rod; a limiting piece is arranged between the second rotating rod and the first rotating rod, a plurality of first stirring shafts and second stirring shafts are fixedly mounted on the outer surface of the first rotating rod, and a sliding groove with a T-shaped longitudinal section is formed in the upper end of the first rotating rod. Materials which are originally gathered at corners or near the tank wall and are difficult to stir are forcibly drawn into a stirring range, so that the materials in the stirring tank form up-down convection, the materials on different layers are accelerated to exchange positions under the convection action, and the mixing effect is further enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical glass bottle production technology, specifically a stirring device for producing heat insulation materials. Background Technology

[0002] In the production process of thermal insulation materials, the mixing process is crucial and directly affects the quality and performance of the product. Thermal insulation materials are usually made up of a mixture of raw materials with different properties, particle sizes and densities, including fiber materials, foaming agents, binders, etc. These raw materials need to be fully and evenly mixed to ensure that the final product has stable and good thermal insulation performance.

[0003] Traditional mixing devices mostly employ a single rotating mixing mode with a fixed mixing shaft. For complex material systems like thermal insulation materials, this mode has numerous drawbacks. Within the mixing tank, there are significant dead zones in material flow. Relying solely on rotational mixing cannot ensure sufficient contact and mixing of raw materials in all areas. In particular, materials with higher density or stronger viscosity tend to accumulate at the bottom or corners of the mixing tank, making them difficult to mix evenly. This results in large fluctuations in product quality, making it difficult to meet ideal standards in key indicators such as thermal insulation performance and strength.

[0004] Therefore, we propose a novel stirring device for the production of thermal insulation materials. Utility Model Content

[0005] This utility model provides the following technical solution: a stirring device for producing heat insulation materials, comprising a shell, a second rotating rod mounted on the upper end of the shell via a bearing, a stirring motor fixedly mounted on the upper end of the second rotating rod, the bottom end of the second rotating rod extending into the interior of the shell and slidably connected to a first rotating rod, a limiting member provided between the second rotating rod and the first rotating rod, a plurality of first stirring shafts and second stirring shafts fixedly mounted on the outer surface of the first rotating rod, a sliding groove with a T-shaped longitudinal section opened on the upper end of the first rotating rod, the bottom end of the second rotating rod extending into the sliding groove and fixedly mounted with a limiting block, upper and lower springs fixedly mounted on the upper end of the first rotating rod, the upper and lower springs sleeved on the outer surface of the second rotating rod, an upper mounting plate fixedly mounted on the upper end of the upper and lower springs, the upper mounting plate fixedly mounted on the outer surface of the second rotating rod, a lower pressing member provided at the bottom end of the upper mounting plate, and a crushing member provided inside the shell;

[0006] A feed pipe is fixedly installed at the upper end of the outer shell, and a discharge pipe is fixedly installed at the bottom end of the outer shell.

[0007] Preferably, the pressing component includes a guide block, a rolling ball, and a connecting rod. The connecting rod is fixedly installed at the bottom end of the upper mounting plate, the rolling ball is fixedly installed at the bottom end of the connecting rod, and a lower mounting plate is fixedly installed at the bottom end of the guide block. The lower mounting plate is fixedly installed at the upper end of the first rotating rod.

[0008] Preferably, the limiting component includes a limiting groove, which is formed at the upper end of the first rotating rod and communicates with the sliding groove. A limiting slide bar is slidably connected in the limiting groove, and the limiting slide bar is fixedly installed on the outer surface of the second rotating rod.

[0009] Preferably, the crushing component includes a filter screen, a second connecting rod, and a crushing roller. The filter screen is fixedly installed on the inner side wall of the outer casing. The second connecting rod is rotatably installed on the outer side wall of the second rotating rod. The crushing roller is fixedly installed on the outer surface of the second connecting rod. One end of the second connecting rod is provided with a rotating component.

[0010] Preferably, the rotating component includes an annular groove, a gear, and an annular toothed groove. The annular groove is formed inside the housing, the annular toothed groove is fixedly installed at the bottom end of the annular groove, the gear is fixedly installed at the side end of the connecting rod, and the annular toothed groove meshes with the gear.

[0011] Preferably, a motor plate is fixedly installed on the upper end of the stirring motor, and the motor plate is fixedly installed on the upper end of the outer casing.

[0012] Preferably, the upper end of the outer casing is provided with a cleaning groove, the upper end of the cleaning groove is provided with a sealing door, and the sealing door is hinged to the upper end of the outer casing.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention features a design that allows for both vertical and horizontal stirring while rotating, continuously altering the material's flow path. Materials that were previously difficult to stir and were concentrated in corners or near the tank walls are forcibly drawn into the stirring area, promoting vertical convection within the mixing tank. Under the influence of convection, materials at different levels exchange positions more quickly, further enhancing the mixing effect. This is especially beneficial for raw materials with significantly different properties in insulation materials, allowing them to come into contact more quickly and comprehensively, thereby significantly improving mixing efficiency, reducing stirring time, and increasing production efficiency while ensuring product quality. Attached Figure Description

[0015] Figure 1 This is a front view structural diagram of the present utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0017] Figure 3 This is a schematic diagram of the structure of the first component of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the second component of this utility model;

[0019] Figure 5 This is an enlarged structural diagram of point A in this utility model;

[0020] Figure 6 This is an enlarged structural diagram of point B in this utility model;

[0021] Figure 7 This is an enlarged structural diagram of point C of this utility model.

[0022] In the diagram: 1. Outer shell; 101. Cleaning groove; 102. Sealing door; 2. Feed pipe; 3. Discharge pipe; 4. First rotating rod; 401. Sliding groove; 402. Limiting sliding groove; 403. Lower mounting plate; 5. First stirring shaft; 6. Second rotating rod; 601. Limiting block; 602. Limiting sliding strip; 7. Lower pressing component; 701. Guide block; 702. Rolling ball; 703. Connecting rod one; 8. Upper mounting plate; 9. Stirring motor; 10. Connecting rod two; 11. Roller; 12. Rotating component; 121. Annular groove; 122. Gear; 123. Annular tooth groove; 13. Second stirring shaft; 14. Filter screen plate; 15. Motor plate; 16. Upper and lower springs.

[0023] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to the specific structure, device and environment. According to specific needs, those skilled in the art can adjust or modify these devices and environments, and such adjustments or modifications are still included in the scope of the appended claims. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-7As shown, this utility model provides a technical solution: a stirring device for producing heat insulation materials, including a shell 1, a second rotating rod 6 mounted on the upper end of the shell 1 via a bearing, a stirring motor 9 fixedly mounted on the upper end of the second rotating rod 6, the bottom end of the second rotating rod 6 extending into the interior of the shell 1 and slidably connected to a first rotating rod 4, a limiting member provided between the second rotating rod 6 and the first rotating rod 4, a plurality of first stirring shafts 5 and second stirring shafts 13 fixedly mounted on the outer surface of the first rotating rod 4, a sliding groove 401 with a T-shaped longitudinal section opened on the upper end of the first rotating rod 4, the bottom end of the second rotating rod 6 extending into the sliding groove 401 and fixedly mounted with a limiting block 601, upper and lower springs 16 fixedly mounted on the upper end of the first rotating rod 4, the upper and lower springs 16 sleeved on the outer surface of the second rotating rod 6, an upper mounting plate 8 fixedly mounted on the upper end of the upper and lower springs 16, the upper mounting plate 8 fixedly mounted on the outer surface of the second rotating rod 6, a lower pressing member 7 provided at the bottom end of the upper mounting plate 8, and a crushing member provided inside the shell 1;

[0026] A feed pipe 2 is fixedly installed at the upper end of the outer casing 1, and a discharge pipe 3 is fixedly installed at the bottom end of the outer casing 1.

[0027] In an optional embodiment: the pressing member 7 includes a guide block 701, a rolling ball 702 and a connecting rod 703. The connecting rod 703 is fixedly installed at the bottom end of the upper mounting plate 8, the rolling ball 702 is fixedly installed at the bottom end of the connecting rod 703, and the bottom end of the guide block 701 is fixedly installed with a lower mounting plate 403. The lower mounting plate 403 is fixedly installed at the upper end of the first rotating rod 4.

[0028] It should be noted that when the upper mounting plate 8 rotates, it can also rotate the connecting rod 703 and the rolling ball 702. When the rolling ball 702 moves along the inclined wall of the guide block 701, it can move downward against the guide block 701, thereby causing the first rotating rod 4 to move downward, which stretches the upper and lower springs 16. When the rolling ball 702 passes the guide block 701, it moves upward with the first rotating rod 4 under the elastic force of the upper and lower springs 16.

[0029] In an optional embodiment: the limiting member includes a limiting groove 402, which is formed at the upper end of the first rotating rod 4. The limiting groove 402 communicates with the sliding groove 401. A limiting strip 602 is slidably connected in the limiting groove 402. The limiting strip 602 is fixedly installed on the outer surface of the second rotating rod 6.

[0030] It should be noted that, with the cooperation of the limiting slide bar 602 and the limiting slide groove 402, the first rotating rod 4 will not rotate while the second rotating rod 6 is rotating.

[0031] In an optional embodiment: the crushing component includes a filter screen 14, a connecting rod 2 10 and a crushing roller 11. The filter screen 14 is fixedly installed on the inner side wall of the outer casing 1. The connecting rod 2 10 is rotatably installed on the outer side wall of the second rotating rod 6. The crushing roller 11 is fixedly installed on the outer surface of the connecting rod 2 10. One end of the connecting rod 2 10 is provided with a rotating component 12.

[0032] It should be noted that materials that are clumped together or have large particles are placed on the upper part of the filter screen plate 14. When the second rotating rod 6 rotates, it will also cause the crushing roller 11 to rotate. When the crushing roller 11 rotates, it will break the clumped or large particles into the required particle size, making the raw materials more delicate and helping to mix and react better with other raw materials.

[0033] In an optional embodiment: the rotating member 12 includes an annular groove 121, a gear 122 and an annular tooth groove 123. The annular groove 121 is formed inside the housing 1. The annular tooth groove 123 is fixedly installed at the bottom end of the annular groove 121. The gear 122 is fixedly installed at the side end of the connecting rod 10. The annular tooth groove 123 is meshed with the gear 122.

[0034] It should be noted that when the rolling mill 11 rotates, the gear 122 also rotates in the annular groove 121. Under the action of the annular tooth groove 123, the gear 122 can rotate, which in turn causes the connecting rod 10 to rotate, thereby rotating the rolling mill 11.

[0035] In an optional embodiment: a motor plate 15 is fixedly mounted on the upper end of the stirring motor 9, and the motor plate 15 is fixedly mounted on the upper end of the outer casing 1.

[0036] It should be noted that the stirring motor 9 is installed on the upper part of the outer casing 1.

[0037] In an optional embodiment: a cleaning groove 101 is provided at the upper end of the outer casing 1, and a sealing door 102 is provided at the upper end of the cleaning groove 101, and the sealing door 102 is hinged to the upper end of the outer casing 1.

[0038] It should be noted that the filter screen 14 can be cleaned periodically through the cleaning tank 101, or if there are any impurities inside that cannot be broken down, they can be cleaned to prevent clogging.

[0039] In practical use, the working principle of this utility model is as follows:

[0040] The heat insulation material is introduced into the outer shell 1 in batches through the feed pipe 2. Materials with normal particle size or no clumps pass through the filter screen 14. At this time, the stirring motor 9 starts, and the output end of the stirring motor 9 rotates, causing the second rotating rod 6 to rotate. During the rotation of the second rotating rod 6, with the cooperation of the limiting slide bar 602 and the limiting slide groove 402, it can continue to rotate the first stirring shaft 5, further rotating the material entering the outer shell 1, completing the rotation and stirring of the material. When the second rotating rod 6 rotates, it will also cause the upper mounting plate 8 to continue rotating. Simultaneously, the upper mounting plate 8 rotates, causing the connecting rod 703 and the rolling ball 702 to rotate as well. When the rolling ball 702 moves along the inclined wall of the guide block 701, it can move downward against the guide block 701, thereby causing the first rotating rod 4 to move downward, which stretches the upper and lower springs 16. When the rolling ball 702 passes the guide block 701, under the elastic force of the upper and lower springs 16, it carries the first rotating rod 4 upward. During the up and down movement, the flow path of the material is constantly changed. The material that was originally gathered in the corner or near the tank wall and was difficult to be stirred is forcibly drawn into the stirring range, making the stirring deeper and wider, and fully dispersing and blending the material. After the stirring is finished, it is discharged through the discharge pipe 3. The discharge of the discharge pipe 3 can be achieved by installing a valve on it.

[0041] Materials that are clumped together or have large particles flow onto the upper part of the filter screen plate 14. When the second rotating rod 6 rotates, it also drives the crushing roller 11 to rotate. When the crushing roller 11 rotates, the gear 122 also rotates in the annular groove 121. Under the action of the annular tooth groove 123, the gear 122 can rotate, which further causes the connecting rod 10 to rotate, thereby driving the crushing roller 11 to rotate. The rotating crushing roller 11 can break the clumped or large particles into the required particle size, making the raw materials finer and helping to mix and react better with other raw materials.

[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A stirring device for the production of thermal insulation materials, comprising a housing (1), characterized in that: The upper end of the shell (1) is provided with a second rotating rod (6) through a bearing, the upper end of the second rotating rod (6) is fixedly provided with a stirring motor (9), the bottom end of the second rotating rod (6) extends to the inside of the shell (1) and is slidably connected with a first rotating rod (4), a limiting piece is arranged between the second rotating rod (6) and the first rotating rod (4), the outer surface of the first rotating rod (4) is fixedly provided with a plurality of first stirring shafts (5) and second stirring shafts (13), the upper end of the first rotating rod (4) is provided with a sliding groove (401) with a T-shaped longitudinal section, the bottom end of the second rotating rod (6) extends into the sliding groove (401) and is fixedly provided with a limiting block (601), the upper end of the first rotating rod (4) is fixedly provided with an up-and-down spring (16), the up-and-down spring (16) is sleeved on the outer surface of the second rotating rod (6), the upper end of the up-and-down spring (16) is fixedly provided with an upper mounting disc (8), the upper mounting disc (8) is fixedly provided on the outer surface of the second rotating rod (6), the bottom end of the upper mounting disc (8) is provided with a pressing piece (7), and the shell (1) is provided with a grinding piece. The upper end of the shell (1) is fixedly provided with a feeding pipe (2), and the bottom end of the shell (1) is fixedly provided with a discharging pipe (3).

2. The stirring device for producing a thermal insulation material according to claim 1, characterized in that: The pressing piece (7) comprises a guide block (701), a rolling ball (702) and a connecting rod (703), the connecting rod (703) is fixedly provided on the bottom end of the upper mounting disc (8), the rolling ball (702) is fixedly provided on the bottom end of the connecting rod (703), and the bottom end of the guide block (701) is fixedly provided with a lower mounting disc (403), and the lower mounting disc (403) is fixedly provided on the upper end of the first rotating rod (4).

3. The stirring device for producing a thermal insulation material according to claim 1, characterized in that: The limiting piece comprises a limiting sliding groove (402), the limiting sliding groove (402) is arranged on the upper end of the first rotating rod (4), the limiting sliding groove (402) is communicated with the sliding groove (401), and a limiting sliding strip (602) is slidably connected in the limiting sliding groove (402). The limiting sliding strip (602) is fixedly provided on the outer surface of the second rotating rod (6).

4. The stirring device for producing a thermal insulation material according to claim 1, characterized in that: The grinding piece comprises a filter screen plate (14), a connecting rod (10) and a grinding roller (11), the filter screen plate (14) is fixedly provided on the inner side wall of the shell (1), the connecting rod (10) is rotatably provided on the outer side wall of the second rotating rod (6), the grinding roller (11) is fixedly provided on the outer surface of the connecting rod (10), and one end of the connecting rod (10) is provided with a rotating piece (12).

5. The stirring device for producing a thermal insulation material according to claim 4, characterized in that: The rotating piece (12) comprises an annular groove (121), a gear (122) and an annular tooth groove (123), the annular groove (121) is arranged in the inside of the shell (1), the annular tooth groove (123) is fixedly provided on the bottom end of the annular groove (121), the gear (122) is fixedly provided on the side end of the connecting rod (10), and the annular tooth groove (123) is in meshing connection with the gear (122).

6. The stirring device for producing a thermal insulation material according to claim 1, characterized in that: The upper end of the stirring motor (9) is fixedly provided with a motor plate (15), and the motor plate (15) is fixedly arranged at the upper end of the shell (1).

7. The stirring device for producing a thermal insulation material according to claim 1, characterized in that: The upper end of the shell (1) is provided with a cleaning groove (101), and the upper end of the cleaning groove (101) is provided with a blocking door (102), and the blocking door (102) is hingedly connected to the upper end of the shell (1).