Automatic batching system for aluminum hub degreasing agent production

Abstract

The utility model discloses an automatic batching system for aluminum hub degreasant production, and relates to the technical field of aluminum hub degreasant production batching, the automatic batching system comprises a material receiving frame, the top and the bottom of the material receiving frame are both provided with through holes, the material receiving frame is internally provided with a limiting cavity, the through holes are communicated with the limiting cavity, and the limiting cavity is communicated with the material receiving frame. A material receiving hopper is rotationally arranged in the limiting cavity, a material receiving groove is formed in the top of the material receiving hopper, and a sliding plate is arranged in the material receiving groove in a sliding mode; materials are injected into the material receiving groove, the sliding plate can compress the reset spring, the contact block abuts against the electromagnetic button, at the moment, matching is exactly completed, then the electromagnetic button controls the driving piece to be started, the driving piece drives the material receiving hopper to rotate by one circle in the limiting cavity, and the materials in the material receiving groove can be conveniently put into a designated position to be mixed and machined; the automatic proportioning effect can be achieved by repeating the steps, the working intensity of workers is relieved, and the error rate is also reduced.

Description

Technical Field

[0001] This utility model relates to the field of aluminum wheel hub degreasing agent production and batching technology, specifically an automatic batching system for aluminum wheel hub degreasing agent production. Background Technology

[0002] Aluminum wheel degreaser is a chemical preparation specifically designed to clean oil stains and oxide films from the surface of aluminum and aluminum alloy wheels. It features high efficiency, environmental friendliness, and is free of phosphorus and nitrogen. Aluminum wheel degreaser is typically formulated with organic acids, inorganic acids, oxidants, corrosion inhibitors, and surfactants. It does not contain heavy metals, nitrites, or other harmful substances and is a water-based environmentally friendly cleaning agent.

[0003] When producing aluminum wheel degreaser, a batching device is required. Existing batching devices typically involve personnel putting raw materials into a measuring cup and then observing the batching process. This method is not only time-consuming and labor-intensive, but also leads to visual fatigue and decreased attention among personnel during prolonged mechanized and repetitive operations, which can easily result in an increased rate of operational errors.

[0004] To address these issues, we designed an automated batching system for the production of degreasing agents for aluminum wheel hubs. Utility Model Content

[0005] The purpose of this invention is to provide an automatic batching system for the production of degreasing agents for aluminum wheel hubs, so as to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides an automatic batching system for the production of degreasing agents for aluminum wheel hubs, including a receiving rack. The receiving rack has openings at its top and bottom, and a limiting cavity is formed inside the receiving rack. The openings communicate with the limiting cavity. A receiving hopper is rotatably arranged inside the limiting cavity. A receiving groove is formed at the top of the receiving hopper, and a sliding plate is slidably arranged inside the receiving groove. A return spring is fixedly installed between the bottom wall of the receiving groove and the sliding plate. An electromagnetic button and a contact block are respectively arranged between the bottom wall of the receiving groove and the sliding plate. The contact block and the electromagnetic button cooperate to abut against each other. A driving component is arranged at the rear of the receiving rack. The driving shaft of the driving component is connected to the receiving hopper, and the driving component is electrically connected to the electromagnetic button.

[0007] Furthermore, there are two reset springs, and the two reset springs are symmetrically fixedly installed between the bottom wall of the receiving trough and the slide plate.

[0008] Furthermore, the driving component includes a motor, which is fixedly mounted on the rear side of the receiving rack, and the drive shaft of the motor extends rotatably into the limiting cavity and is fixedly connected to the receiving hopper.

[0009] Furthermore, a guide plate is fixedly installed on the top of the skateboard, and the guide plate is in the shape of an "isosceles triangle".

[0010] Furthermore, a telescopic rod is provided between the bottom wall of the receiving trough and the slide plate. The number of telescopic rods corresponds to the number of return springs, and the return springs are movably sleeved on the telescopic rods.

[0011] Furthermore, an electromagnet is fixedly installed on the bottom wall of the receiving trough, and an iron block is provided at the bottom of the sliding plate. The electromagnet is located directly below the iron block, and the electromagnet and the iron block have the same magnetic poles.

[0012] Furthermore, a storage battery is fixedly installed on the bottom wall of the receiving trough, and the storage battery is electrically connected to the electromagnet.

[0013] Furthermore, positioning plates are fixedly installed on the top of both sides of the receiving rack, and two positioning bolts are symmetrically threaded into the top of the positioning plates.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: by injecting the material into the receiving trough, the slide plate can compress the return spring and make the contact block abut against the electromagnetic button. At this time, the proportioning is just completed. Then, the electromagnetic button controls the activation of the drive component, which drives the receiving hopper to rotate once in the limiting cavity. This allows the material in the receiving trough to be easily put into the designated position for mixing and processing. Repeating this process can achieve the effect of automatic proportioning, reducing the workload of personnel and reducing the error rate.

[0015] Compared with the prior art, the beneficial effects of this utility model are: by setting the guide plate, the material falling into the receiving trough can be dispersed to both sides of the receiving trough, avoiding the problem of material accumulating in the center of the receiving trough and easily causing blockage, thus improving the mixing ratio effect.

[0016] Compared with the prior art, the beneficial effects of this utility model are: when the drive shaft of the motor rotates half a turn, the electromagnetic button can control the electromagnet to open. Since the electromagnet and the iron block have the same magnetic poles, the electromagnet can repel the iron block and make its slide plate slide out of the receiving trough, which can further improve the discharge effect in the receiving trough and avoid the problem of material adhering to the receiving trough. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the overall external structure of this utility model;

[0018] Figure 2 This is a three-dimensional structural schematic diagram of the front internal half-section view of this utility model;

[0019] Figure 3 This is a three-dimensional structural schematic diagram of the internal half-section view of the side of this utility model;

[0020] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0021] Figure 5 This is a system diagram of the electrical connection of this utility model.

[0022] In the diagram: 1. Receiving rack; 2. Through port; 3. Limiting cavity; 4. Receiving hopper; 5. Receiving groove; 6. Slide plate; 7. Return spring; 8. Contact block; 9. Electromagnetic button; 10. Motor; 11. Guide plate; 12. Telescopic rod; 13. Electromagnet; 14. Iron block; 15. Battery; 16. Positioning plate; 17. Positioning bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 This utility model provides a technical solution: an automatic batching system for the production of degreasing agent for aluminum wheel hubs, including a receiving rack 1, with openings 2 at the top and bottom of the receiving rack 1, a limiting cavity 3 inside the receiving rack 1, the openings 2 communicating with the limiting cavity 3, a receiving hopper 4 rotatably arranged inside the limiting cavity 3, a receiving groove 5 at the top of the receiving hopper 4, a sliding plate 6 slidably arranged inside the receiving groove 5, a return spring 7 fixedly installed between the bottom wall of the receiving groove 5 and the sliding plate 6, an electromagnetic button 9 and a contact block 8 respectively arranged between the bottom wall of the receiving groove 5 and the sliding plate 6, the contact block 8 and the electromagnetic button 9 abutting against each other, a driving component is arranged on the rear side of the receiving rack 1, and the driving shaft of the driving component is connected to the receiving hopper 4;

[0025] The driving component is electrically connected to the electromagnetic button 9. The driving component includes a motor 10, which is fixedly installed on the rear side of the receiving rack 1. The drive shaft of the motor 10 rotates and extends into the limiting cavity 3 and is fixedly connected to the receiving hopper 4. Positioning plates 16 are fixedly installed on the top of both sides of the receiving rack 1. Two positioning bolts 17 are symmetrically threaded into the top of the positioning plates 16.

[0026] In practice, the receiving rack 1 is installed at the discharge valve of the storage box, with the port 2 located below the discharge valve. Then, the positioning bolt 17 is screwed into the positioning plate 16 and the storage box to stably install the receiving rack 1. When the storage box valve is opened, the material is injected into the receiving trough 5 through one of the ports 2. As more and more material is added, the slide plate 6 compresses the return spring 7 until the contact block 8 abuts against the electromagnetic button 9. At this point, the mixing ratio is just completed. Then, the electromagnetic button 9 controls the motor 10 to start, so that the drive shaft of the motor 10 drives the receiving hopper 4 to rotate once in the limiting cavity 3. This allows the material in the receiving trough 5 to be easily put into the designated position for mixing and processing. Repeating this process can achieve the effect of automatic mixing, reducing the workload of personnel and the error rate.

[0027] See Figure 1-5 There are two return springs 7, which are symmetrically fixedly installed between the bottom wall of the receiving trough 5 and the slide plate 6. The arrangement of two return springs 7 can ensure that the forces on both sides of the bottom of the slide plate 6 are balanced, thereby improving the stability of the slide plate 6 when sliding.

[0028] See Figure 1-5 A guide plate 11 is fixedly installed on the top of the skateboard 6. The guide plate 11 is in the shape of an "isosceles triangle".

[0029] In specific implementation, based on the above implementation, by setting the guide plate 11, the material falling into the receiving trough 5 can be dispersed to both sides of the receiving trough 5, avoiding the problem of material accumulating in the center of the receiving trough 5 and easily causing blockage, thus improving the mixing ratio effect.

[0030] See Figure 1-5 A telescopic rod 12 is also provided between the bottom wall of the receiving trough 5 and the slide plate 6. The number of telescopic rods 12 corresponds to the number of return springs 7, and the return springs 7 are movably sleeved on the telescopic rods 12. This allows the slide plate 6 to slide only along the direction of the telescopic rod 12's extension and retraction, avoiding the problem of movement deviation.

[0031] See Figure 1-5 An electromagnet 13 is fixedly installed on the bottom wall of the receiving trough 5. An iron block 14 is set at the bottom of the slide plate 6. The electromagnet 13 is located directly below the iron block 14, and the electromagnet 13 and the iron block 14 have the same magnetic poles. A storage battery 15 is fixedly installed on the bottom wall of the receiving trough 5, and the storage battery 15 is electrically connected to the electromagnet 13.

[0032] In specific implementation, based on the above implementation, when the drive shaft of motor 10 rotates half a turn, the electromagnetic button 9 can control the electromagnet 13 to open. Since the electromagnet 13 and the iron block 14 have the same magnetic poles, the electromagnet 13 can repel the iron block 14 and make its slide plate 6 slide outward from the receiving trough 5, which can further improve the discharge effect in the receiving trough 5 and avoid the problem of material adhering to the receiving trough 5.

[0033] Before use, all electrical components inside and outside the batching device, except for the electromagnet 13, need to be connected to an external power source to ensure their normal operation. Since connecting the electrical components to an external power source is existing technology and is not a problem that needs to be solved in the background technology of this manual, it will not be explained in detail.

[0034] Working principle: In use, first install the receiving rack 1 at the discharge valve of the storage box, so that the port 2 is located below the discharge valve. Then screw the positioning bolt 17 into the positioning plate 16 and the storage box to stably install the receiving rack 1. When the storage box valve is opened, the material is injected into the receiving trough 5 through one of the ports 2. As more and more material is added, the slide plate 6 compresses the return spring 7 until the contact block 8 abuts against the electromagnetic button 9. At this time, the mixing ratio is just completed. Then, the electromagnetic button 9 controls the motor 10 to start, so that the drive shaft of the motor 10 drives the receiving hopper 4 to rotate once in the limiting cavity 3. This allows the material in the receiving trough 5 to be easily put into the designated position for mixing and processing. Repeating this process can achieve the effect of automatic mixing, reduce the workload of personnel, and reduce the error rate.

[0035] By setting the guide plate 11, the material falling into the receiving trough 5 can be dispersed to both sides of the receiving trough 5, avoiding the problem of material accumulating in the center of the receiving trough 5 and easily causing blockage, thus improving the mixing effect.

[0036] During the above operation, when the drive shaft of motor 10 rotates half a turn, the electromagnetic button 9 can control the electromagnet 13 to open. Since the electromagnet 13 and the iron block 14 have the same magnetic poles, the electromagnet 13 can repel the iron block 14 and make its slide plate 6 slide outward from the receiving trough 5, which can further improve the discharge effect in the receiving trough 5 and avoid the problem of material adhering to the receiving trough 5.

Claims

1. An automatic batching system for producing an aluminum wheel hub degreasing agent, comprising a receiving rack (1), characterized in that, The top and bottom of the material receiving frame (1) are provided with through openings (2), a limiting cavity (3) is arranged in the material receiving frame (1), the through opening (2) is communicated with the limiting cavity (3), a material receiving hopper (4) is rotatably arranged in the limiting cavity (3), a material receiving groove (5) is arranged at the top of the material receiving hopper (4), a sliding plate (6) is slidably arranged in the material receiving groove (5), reset springs (7) are fixedly installed between the bottom wall of the material receiving groove (5) and the sliding plate (6), an electromagnetic button (9) and a contact block (8) are arranged between the bottom wall of the material receiving groove (5) and the sliding plate (6) respectively, the contact block (8) is abutted with the electromagnetic button (9), a driving member is arranged at the rear side of the material receiving frame (1), the driving shaft of the driving member is connected with the material receiving hopper (4), and the driving member is electrically connected with the electromagnetic button (9).

2. The automatic batching system for producing an aluminum wheel hub degreasing agent according to claim 1, characterized in that: The number of the reset springs (7) is two, and the two reset springs (7) are symmetrically fixedly installed between the bottom wall of the material receiving groove (5) and the sliding plate (6).

3. The automatic batching system for producing an aluminum wheel hub degreasing agent according to claim 1, characterized in that: The driving member comprises a motor (10), the motor (10) is fixedly installed at the rear side of the material receiving frame (1), and the driving shaft of the motor (10) is rotatably extended into the limiting cavity (3) and fixedly connected with the material receiving hopper (4).

4. The automatic batching system for producing an aluminum wheel hub degreasing agent according to claim 1, characterized in that: A flow guide plate (11) is fixedly installed at the top of the sliding plate (6), and the flow guide plate (11) is in the shape of an isosceles triangle.

5. The automatic batching system for producing an aluminum wheel hub degreasing agent according to claim 1, characterized in that: A telescopic rod (12) is further arranged between the bottom wall of the material receiving groove (5) and the sliding plate (6), the number of the telescopic rod (12) corresponds to that of the reset springs (7), and the reset spring (7) is movably sleeved on the telescopic rod (12).

6. The automatic batching system for producing an aluminum wheel hub degreasing agent according to claim 1, characterized in that: An electromagnet (13) is fixedly installed on the bottom wall of the material receiving groove (5), an iron block (14) is arranged at the bottom of the sliding plate (6), the electromagnet (13) is located directly below the iron block (14), and the electromagnet (13) and the iron block (14) have the same magnetic pole.

7. The automatic batching system for producing an aluminum wheel hub degreasing agent according to claim 6, characterized in that: A storage battery (15) is fixedly installed on the bottom wall of the material receiving groove (5), and the storage battery (15) is electrically connected with the electromagnet (13).

8. The automatic batching system for producing an aluminum wheel hub degreasing agent according to claim 1, characterized in that: Positioning sheets (16) are fixedly installed at the top of both sides of the material receiving frame (1), and two positioning bolts (17) are symmetrically threadedly inserted into the top of the positioning sheet (16).

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