Test sorting machine with image detection function
By introducing image detection functionality into the test sorting machine, the problem of visual inspection of Hall elements was solved, improving sorting efficiency and the quality of element use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2026-03-13
AI Technical Summary
Existing testing and sorting machines cannot detect the appearance of Hall elements, resulting in damaged elements being mixed into the raw materials and reducing sorting efficiency.
A test and sorting machine with image detection was designed. Hall elements are transported to the transmission track by a vibratory feeder. The movement of the baffle block is controlled by a baffle cylinder to prevent the Hall elements from being photographed at the detection port. Combined with the image equipment inspection, it is ensured that the elements with intact appearance are sorted after passing the magnetic field detection.
This technology enables the inspection of the appearance of Hall effect components, preventing damaged components from being mixed in, and improving sorting efficiency and the normal utilization rate of components.
Smart Images

Figure CN223988775U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting machine technology, and in particular to a test sorting machine with image detection. Background Technology
[0002] The Hall effect is a type of magnetoelectric effect. When a current flows through a conductor located in a magnetic field in a direction perpendicular to the external magnetic field, a potential difference appears between the two ends of the conductor perpendicular to both the magnetic field and the current direction. This phenomenon is called the Hall effect. A Hall sensor is a sensor that uses a Hall element based on the Hall effect principle to convert a measured physical quantity (such as current, magnetic field, displacement, pressure, etc.) into an electromotive force output. Hall devices are simple in structure, small in size, contactless, highly reliable, and easily miniaturized, thus finding wide application in measurement technology.
[0003] To ensure the accuracy of Hall elements, each Hall element on the Hall plate needs to be tested, such as for offset calibration and gain calibration. This requires generating a current in the vias of the Hall elements, which is produced by the corresponding testing instrument. Current technology typically uses a test sorting machine to perform performance testing on Hall devices. This involves electrically connecting the Hall elements, manufactured through a predetermined process, to the test machine and directly classifying the semiconductor devices based on the test results. This effectively overcomes the inefficiency of manual sorting in traditional technology. However, current test sorting machines cannot inspect the appearance of the Hall elements, leading to some damaged elements being mixed into the finished raw materials, thus reducing sorting efficiency. To address these issues, a solution is proposed below. Utility Model Content
[0004] The purpose of this invention is to provide a test and sorting machine with image detection, which has the advantages of being able to detect the integrity of the outer surface of Hall elements and having high detection and sorting efficiency.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A testing and sorting machine with image detection includes a frame, a mounting base fixed to the upper end of the frame, a vibrating plate mounted on the upper end of the mounting base, a support fixed to the upper end of the frame, a transmission track mounted on the top of the support, a detection port opened on the upper side of the transmission track, an image frame fixed to one side of the transmission track, an image device mounted on the image frame and positioned above the detection port, a material stop block passing through the lower side of the transmission track, a material stop cylinder positioned below the transmission track, and the output shaft of the material stop cylinder being fixedly connected to the lower end of the material stop block, a mounting plate fixed to one side of the frame, two mounting brackets fixed to the upper end of the mounting plate, a first magnetic field and a second magnetic field respectively mounted on the two mounting brackets, and a discharge mechanism positioned below the transmission track on the lower side of the frame.
[0007] Preferably, the discharge mechanism includes a discharge plate located below the mounting plate. A motor is installed at the lower end of the discharge plate, and a rotating frame is provided above the discharge plate. The output shaft of the motor passes through the discharge plate and is fixedly connected to the rotating frame. A distributing pipe is installed on the rotating frame, and a distributing rack is also fixedly provided on the discharge plate, with the distributing pipe cooperating with the distributing rack.
[0008] Preferably, a feeding plate is provided below the feeding plate, a connecting plate is connected between the feeding plate and the discharge plate, a feeding rack is fixed on the feeding plate, and a plurality of feeding slots are provided on the feeding rack.
[0009] Preferably, a controller is mounted on top of the rack.
[0010] Preferably, the first magnetic field and the second magnetic field are located on both sides of the bottom end of the transmission track.
[0011] The beneficial effects of this utility model are as follows: the Hall element can be conveyed by the vibratory feeder and transported to the transmission track. The baffle cylinder can drive the baffle block to move up and down. When the baffle block moves upward, it can block the Hall element being transported, thereby blocking the Hall element at the detection port, so that the outer surface of the Hall element can be detected. At this time, the appearance of the Hall element can be photographed by the imaging equipment, thereby realizing the inspection of the Hall element and preventing damaged Hall elements from being mixed in, thus improving the subsequent sorting efficiency of the Hall element. When the baffle block moves downward, it separates from the Hall element, and the normal transmission of the Hall element can be realized. After the appearance inspection is completed, the Hall element can be transported with the transmission track to the space between the first magnetic field and the second magnetic field. Then, the Hall element can be detected by the first magnetic field and the second magnetic field to ensure that the Hall element can be used normally. After the detection is completed, the Hall element can be sorted by the discharge mechanism. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of an embodiment;
[0013] Figure 2 This is a schematic diagram of the discharge mechanism in the embodiment;
[0014] Figure 3 This is a partial structural schematic diagram of an embodiment;
[0015] Figure 4 for Figure 3 A magnified view of region A in the middle.
[0016] Reference numerals in the attached drawings: 1. Frame; 2. Mounting base; 3. Vibratory feeder; 4. Support; 5. Conveyor track; 6. Detection port; 7. Imaging frame; 8. Imaging equipment; 9. Material stop block; 10. Material stop cylinder; 11. Mounting plate; 12. Mounting frame; 13. First magnetic field; 14. Second magnetic field; 15. Discharge mechanism; 16. Discharge plate; 17. Motor; 18. Rotating frame; 19. Distributing pipe; 20. Distributing rack; 21. Feeding plate; 22. Connecting plate; 23. Feeding rack; 24. Feeding trough; 25. Controller. Detailed Implementation
[0017] The following description is merely a preferred embodiment of this utility model, and the scope of protection is not limited to this embodiment. All technical solutions falling within the scope of this utility model's concept should be protected. Identical components are represented by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom" and "top," "inner" and "outer" refer to directions toward or away from the geometric center of a specific component.
[0018] like Figures 1 to 4As shown, a testing and sorting machine with image detection includes a frame 1. A mounting base 2 is fixed to the upper end of the frame 1, and a vibratory feeder 3 is mounted on the upper end of the mounting base 2. A support 4 is also fixed to the upper end of the frame 1, and a transmission track 5 is mounted on the top of the support 4. Hall effect sensors can be transported via the vibratory feeder 3 and transported into the transmission track 5. A detection port 6 is opened on the upper side of the transmission track 5, and an image frame 7 is fixed to one side of the transmission track 5. An image device 8 is mounted on the image frame 7 and is located above the detection port 6. A baffle block 9 passes through the lower side of the transmission track 5, and a baffle cylinder 10 is located below the transmission track 5. Furthermore, the output shaft of the baffle cylinder 10 is fixedly connected to the lower end of the baffle block 9. The baffle cylinder 10 can drive the baffle block 9 to move up and down. When the baffle block 9 moves upward, it can block the Hall element being transmitted, thereby blocking the Hall element at the detection port 6, so that the Hall element can be inspected on its outer surface. At this time, the appearance of the Hall element can be photographed by the imaging device 8, thereby enabling the Hall element to be inspected to prevent damaged Hall elements from being mixed in, thereby improving the subsequent sorting efficiency of the Hall element. When the baffle block 9 moves downward, it separates from the Hall element, and the normal transmission of the Hall element can be realized.
[0019] A mounting plate 11 is fixedly installed on one side of the frame 1. Two mounting brackets 12 are fixedly installed on the upper end of the mounting plate 11. A first magnetic field 13 and a second magnetic field 14 are respectively installed on the two mounting brackets 12. The first magnetic field 13 and the second magnetic field 14 are located on both sides of the bottom end of the transmission track 5. After the appearance inspection is completed, the Hall element can be transmitted with the transmission track 5 to the space between the first magnetic field 13 and the second magnetic field 14. Then, the Hall element can be tested by the first magnetic field 13 and the second magnetic field 14 to ensure that the Hall element can be used normally.
[0020] A discharge mechanism 15 is also provided on the lower side of the frame 1, and the discharge mechanism 15 is located below the conveying track 5. The Hall elements after testing can be sorted through the discharge mechanism 15. The discharge mechanism 15 includes a discharge plate 16, which is located below the mounting plate 11. A motor 17 is installed at the lower end of the discharge plate 16, and a rotating frame 18 is provided above the discharge plate 16. The output shaft of the motor 17 passes through the discharge plate 16 and is fixedly connected to the rotating frame 18. A distribution pipe 19 is installed on the rotating frame 18, and a distribution rack 20 is also fixed on the discharge plate 16. The distribution pipe 19 cooperates with the distribution rack 20. The rotation of the motor 17 can drive the rotating frame 18 to rotate, thereby driving the distribution pipe 19 to rotate. The operator can place several pipes at the distribution rack 20. When the Hall element falls into the distribution pipe 19, the rotation of the motor 17 can drive the distribution pipe 19 to rotate, transporting the Hall element one by one into each pipe for subsequent collection and processing.
[0021] Below the sorting plate is a feeding plate 21. A connecting plate 22 connects the feeding plate 21 to the discharge plate 16. A feeding rack 23 is fixed on the feeding plate 21. Several feeding slots 24 are provided on the feeding rack 23. Workers can put pull-out collection boxes into the feeding slots 24, and Hall elements can be transported and dropped into each collection box through pipes, thereby completing the sorting of Hall elements.
[0022] A controller 25 is installed on the top of the frame 1. The controller 25 can control the operation of the entire device. The electrical connection and linkage methods between the controller 25 and the various electrical components of the device are existing technologies, so they will not be described in detail.
[0023] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A test handler with image detection, characterized by, The utility model relates to a kind of automatic sorting machine, including rack (1), the upper end of the rack (1) is fixedly provided with mounting seat (2), the upper end of the mounting seat (2) is installed vibration disc (3), the upper end of rack (1) is also fixedly provided with support (4), the top of the support (4) is installed transmission track (5), the upper side of the transmission track (5) is provided with detection port (6), one side of the transmission track (5) is fixedly provided with image frame (7), the image frame (7) is installed image device (8), and the image device (8) is located above detection port (6), the lower side of the transmission track (5) is provided with material blocking block (9), the lower side of the transmission track (5) is provided with material blocking cylinder (10), and the output shaft of the material blocking cylinder (10) is fixedly connected with the lower end of material blocking block (9), one side of the rack (1) is fixedly provided with mounting plate (11), the upper end of the mounting plate (11) is fixedly provided with two mounting frames (12), first magnetic field (13) and second magnetic field (14) are respectively installed on two mounting frames (12), the lower side of the rack (1) is also provided with discharge mechanism (15), and the discharge mechanism (15) is located below transmission track (5).
2. The test handler with image detection of claim 1, wherein, The discharge mechanism (15) includes discharge plate (16), and the discharge plate (16) is located below mounting plate (11), the lower end of the discharge plate (16) is installed motor (17), the upper side of the discharge plate (16) is provided with rotating frame (18), the output shaft of the motor (17) is provided with discharge plate (16), and is fixedly connected with rotating frame (18), the rotating frame (18) is installed on distributing pipe (19), the discharge plate (16) is also fixedly provided with distributing frame (20), and the distributing pipe (19) is matched with distributing frame (20).
3. The test handler with image detection of claim 2, wherein, The lower side of the discharge plate is provided with discharging plate (21), the connecting plate (22) is connected between the discharging plate (21) and discharge plate (16), the discharging plate (21) is fixedly provided with discharging frame (23), the discharging frame (23) is provided with a plurality of discharging grooves (24).
4. The test handler with image detection of claim 3, wherein, The upper side of the rack (1) is installed controller (25).
5. The test handler with image detection of claim 4, wherein, The first magnetic field (13) and the second magnetic field (14) are respectively located at the two sides of the bottom end of the transmission track (5).