High-surface-quality hot-dip galvanized strip steel temper mill
By designing a high-surface-quality hot-dip galvanized steel strip leveling machine, and using hydraulic cylinders to control the lifting and lowering of the flattening rollers and the heating of the internal heating tubes, the problem of not being able to flatten steel strips of different thicknesses in the existing technology has been solved, achieving precision leveling and improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-13
AI Technical Summary
Existing hot-rolled strip precision leveling machines used for hot-dip galvanized steel strip processing cannot meet the flattening requirements of steel strips of different thicknesses, cannot achieve precision leveling, increase the workload of workers, and cannot improve product quality.
A high-surface-quality hot-dip galvanized steel strip leveling machine was designed, including a frame, conveying rollers, leveling rollers, guide rollers, hydraulic cylinders, and temperature treatment components. The hydraulic cylinders control the lifting and lowering of the leveling rollers and the heating of the internal heating tubes. Combined with the arc-shaped distribution of the leveling rollers and the heating and cooling of the temperature treatment components, the steel strip is precisely leveled.
It improves the flattening effect of steel strips of different thicknesses, enhances the surface quality of products, reduces the workload of workers, and achieves the requirement of precision flatness.
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Figure CN223988907U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of strip steel surface treatment technology, and more specifically, to a high surface quality hot-dip galvanized strip steel leveling machine. Background Technology
[0002] Steel rusts easily in air and water, while zinc's corrosion rate in the atmosphere is only 1 / 15 that of steel. Galvanized steel sheet uses a dense zinc coating to protect the steel sheet from corrosion. Steel strip refers to a conveyor belt made of carbon steel, used as a traction and carrying component of a belt conveyor, and can also be used to bundle goods. It is a narrow and long steel plate produced by various steel rolling enterprises to meet the needs of different industrial sectors for the industrialized production of various metal or mechanical products. Steel strip, also known as strip steel, has a width of less than 1300mm, and the length varies slightly depending on the size of each coil. Steel strip is generally supplied in coils and has advantages such as high dimensional accuracy, good surface quality, easy processing, and material saving. Steel strip is divided into two categories according to the material used: ordinary steel strip and high-quality steel strip; and according to the processing method: hot-rolled steel strip and cold-rolled steel strip. Generally, steel strip requires special machines for leveling.
[0003] However, the existing hot-rolled strip precision leveling machine used for hot-dip galvanized steel strip processing cannot meet the requirements for steel strip leveling, cannot flatten steel strips of different thicknesses, increases the burden on workers, and cannot meet the requirements for precision leveling, thus failing to improve product quality.
[0004] Therefore, improvements have been made to address the aforementioned issues. Utility Model Content
[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide a high surface quality hot-dip galvanized steel strip leveling machine, which solves the technical problems of existing hot-rolled strip precision leveling machines used for hot-dip galvanized steel strip processing, which cannot meet the requirements for steel strip leveling, cannot flatten steel strips of different thicknesses, increase the burden on workers, and cannot meet the requirements for precision leveling, thus failing to improve product quality.
[0006] According to one aspect, at least one embodiment of this disclosure provides a high surface quality hot-dip galvanized strip leveling machine, comprising:
[0007] The frame and a pair of conveyor rollers, both of which are disposed inside the frame;
[0008] A leveling roller and a leveling assembly, wherein the leveling roller is rotatably connected within the frame and the leveling assembly is disposed on the frame and the leveling roller;
[0009] A pair of guide rollers, both of which are rotatably connected inside the frame;
[0010] A temperature processing assembly is disposed inside the frame;
[0011] The leveling component includes several hydraulic cylinders, which are respectively arranged on the inner and outer sides of the frame. The output end of the hydraulic cylinder is connected to a top frame, and several flattening rollers are rotatably connected between the top frames. All flattening rollers are located on top of the leveling rollers.
[0012] As a further technical solution, the leveling roller has a cavity inside, a fixing frame is provided on the side surface of the frame, an inner frame is provided on the side surface of the fixing frame, the inner frame is located in the cavity, and a number of inner heating tubes are fixed on the inner frame.
[0013] As a further technical solution, the temperature processing assembly includes a pair of partitions, both of which are disposed inside the frame. Several surface heating tubes are disposed inside the partitions, and several support rollers are rotatably connected inside the frame.
[0014] As a further technical solution, a number of pull-out rollers are rotatably connected inside the frame, one end of each pull-out roller is provided with a transmission gear, and a drive shaft is provided on the outside of the frame, the drive shaft being controlled to rotate by a motor.
[0015] As a further technical solution, the drive shaft is provided with a number of drive gears, which mesh with the transmission gears. A pair of top plates are provided inside the frame, and a number of fans are provided on the top plates.
[0016] As a further technical solution, exhaust ports are provided on both sides of the frame, and the exhaust ports are located below the top plate.
[0017] As a further technical solution, several of the flattening rollers are evenly distributed in an arc shape on the top of the leveling roller.
[0018] As a further technical solution, both the drive gear and the transmission gear adopt a bevel gear structure.
[0019] As a further technical solution, the surface heating tubes inside the pair of shrouds are respectively oriented toward the two surfaces of the strip steel.
[0020] The beneficial effects of the embodiments disclosed herein are as follows:
[0021] 1. In this disclosure, a flattening component is provided. Through the interaction of structures such as hydraulic cylinder, flattening roller, cavity, inner frame and internal heating pipe, multiple flattening rollers are provided and distributed in an arc shape on the top of the flattening roller. They can simultaneously adhere to the surface of the strip steel. With the help of internal heating, the flattening effect of the strip steel can be improved.
[0022] 2. In this disclosure, a temperature treatment component is provided. Through the interaction of structures such as surface heating pipe, support roller, strip roller, drive gear and fan, heating and cooling treatments can be performed when the strip enters and exits. Heating can increase the flattening effect, and cooling can increase the hardness of the strip. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0024] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;
[0025] Figure 2 This is an isometric drawing of the present disclosure;
[0026] Figure 3 This is a cross-sectional view of the present disclosure;
[0027] Figure 4 This is another sectional view of the present disclosure;
[0028] In the diagram: 1. Frame; 2. Conveyor roller; 3. Leveling roller; 4. Guide roller; 5. Leveling assembly; 5-1. Hydraulic cylinder; 5-2. Top frame; 5-3. Pressing roller; 5-4. Cavity; 5-5. Fixing frame; 5-6. Inner frame; 5-7. Inner heating tube; 6. Temperature treatment assembly; 6-1. Partition; 6-2. Surface heating tube; 6-3. Support roller; 6-4. Belt roller; 6-5. Transmission gear; 6-6. Drive shaft; 6-7. Drive gear; 6-8. Top plate; 6-9. Fan; 7. Exhaust port. Detailed Implementation
[0029] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0030] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0031] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0032] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0033] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0034] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0035] like Figures 1-4 As shown, it illustrates a high surface quality hot-dip galvanized strip leveling machine according to an embodiment of the present disclosure, comprising:
[0036] The frame 1 and a pair of conveyor rollers 2 are both disposed inside the frame 1;
[0037] The leveling roller 3 and the leveling component 5 are provided. The leveling roller 3 is rotatably connected inside the frame 1, and the leveling component 5 is disposed on the frame 1 and the leveling roller 3.
[0038] A pair of guide rollers 4, both of which are rotatably connected inside the frame 1;
[0039] Temperature processing component 6 is disposed inside the frame 1;
[0040] The leveling component 5 includes several hydraulic cylinders 5-1, which are respectively arranged on the inner and outer sides of the frame 1. The output end of the hydraulic cylinders 5-1 is connected to a top frame 5-2. Several flattening rollers 5-3 are rotatably connected between the top frames 5-2. The flattening rollers 5-3 are all located on the top of the leveling rollers 3. A cavity 5-4 is opened inside the leveling rollers 3. A fixing frame 5-5 is provided on the side surface of the frame 1. An inner frame 5-6 is provided on the side surface of the fixing frame 5-5. The inner frame 5-6 is located inside the cavity 5-4. Several internal heating tubes 5-7 are fixed on the inner frame 5-6.
[0041] In some examples, a flattening component 5 is designed to achieve the effect of flattening the strip surface. Two hydraulic cylinders 5-1 are set on both the inner and outer sides of the frame 1. The output end of the hydraulic cylinder 5-1 is connected to the top frame 5-2, which can control the lifting height of the top frame 5-2. Multiple flattening rollers 5-3 are rotatably connected between the top frames 5-2, which can control the flattening rollers 5-3 to cooperate with the leveling rollers 3 to flatten the strip. The flattening rollers 5-3 have a cavity 5-4 inside, and a fixed frame 5-5 is fixed on the outside. An inner frame 5-6 is set on the fixed frame 5-5. The inner frame 5-6 is located in the cavity 5-4. Multiple internal heating tubes 5-7 are fixed on the inner frame 5-6, which can pressurize the flattening rollers 5-3 and increase the flattening effect of the strip through heat.
[0042] like Figures 1-4 As shown, this embodiment proposes the temperature treatment component 6, which includes a pair of partitions 6-1, both of which are disposed inside the frame 1. Several surface heating tubes 6-2 are disposed inside each partition 6-1. Several support rollers 6-3 are rotatably connected inside the frame 1. Several pull-out rollers 6-4 are rotatably connected inside the frame 1. One end of each pull-out roller 6-4 is provided with a transmission gear 6-5. A drive shaft 6-6 is disposed on the outside of the frame 1. The drive shaft 6-6 is rotated by a motor. Several drive gears 6-7 are disposed on the drive shaft 6-6, and the drive gears 6-7 mesh with the transmission gears 6-5. A pair of top plates 6-8 are disposed inside the frame 1, and several fans 6-9 are disposed on the top plates 6-8.
[0043] In some examples, a temperature treatment component 6 is designed to achieve the effects of heating and cooling the strip. Inside the frame 1, there is a partition 6-1 and multiple surface heating tubes 6-2. The partition 6-1 is located at the entry end of the strip and can heat the surface of the strip to improve the flattening effect. At the other end, there are multiple support rollers 6-3 and a strip-out roller 6-4. One end of the strip-out roller 6-4 is equipped with a transmission gear 6-5. On the outside of the frame 1, there is a drive shaft 6-6 and multiple drive gears 6-7. The drive gears 6-7 mesh with the transmission gears 6-5 and can control the multiple strip-out rollers 6-4 to rotate synchronously. They cooperate with the support rollers 6-3 to convey the strip outward. Inside the frame 1, there are multiple top plates 6-8. Multiple fans 6-9 are installed on the top plates 6-8 to cool the flattened strip.
[0044] For example, such as Figure 1 As shown, exhaust ports 7 are provided on both sides of the frame 1, and the exhaust ports 7 are located below the top plate 6-8.
[0045] In some examples, an exhaust port 7 is provided to facilitate the rapid discharge of air blown downwards by fans 6-9, thereby improving the heat dissipation effect.
[0046] For example, such as Figure 3 As shown, several of the flattening rollers 5-3 are evenly distributed in an arc shape on the top of the flattening roller 3.
[0047] In some examples, configuring multiple flattening rollers 5-3 can improve the flattening effect on the strip and make the processing more uniform.
[0048] For example, such as Figure 2 As shown, both the drive gear 6-7 and the transmission gear 6-5 adopt a bevel gear structure.
[0049] In some examples, a 90° transmission angle can be achieved through bevel gears, which facilitates the simultaneous synchronous rotation of multiple pull-out rollers 6-4.
[0050] For example, such as Figure 3 As shown, the surface heating tubes 6-2 inside the pair of shrouds 6-1 face the two surfaces of the strip steel respectively.
[0051] In some examples, simultaneous heating on both sides can improve the heating effect and make the strip heat up more evenly.
[0052] When leveling is required, the strip enters at the conveyor roller 2, enters at the bottom of the leveling roller 3 and wraps upwards around the surface of the leveling roller 3. Then, it is clamped by the pull-out roller 6-4 and the support roller 6-3, and the pull-out roller 6-4 is started to convey it outwards. According to the thickness of the strip, the hydraulic cylinder 5-1 is started to control the top frame 5-2 to descend, pressing multiple flattening rollers 5-3 onto the surface of the strip, which works with the leveling roller 3 to flatten it. At the same time, the internal heating pipe 5-7 and the surface heating pipe 6-2 are started to raise the temperature of the strip, which can improve the flattening effect. After the strip is leveled, the fan 6-9 is started to blow air to cool it down.
[0053] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A high surface quality hot galvanizing strip leveler characterized by, Include: Frame (1) and a pair of conveying rollers (2), the conveying roller (2) is arranged inside the frame (1); The leveling roller (3) is rotatably connected in the frame (1), and the leveling assembly (5) is arranged on the frame (1) and the leveling roller (3); A pair of guide rollers (4) are rotatably connected inside the frame (1); Temperature treatment assembly (6), the temperature treatment assembly (6) is arranged inside the frame (1); The leveling assembly (5) includes several hydraulic cylinders (5-1), the hydraulic cylinder (5-1) is arranged on both sides of the frame (1), the output end of the hydraulic cylinder (5-1) is connected with the top frame (5-2), the top frame (5-2) is rotatably connected with several flattening rollers (5-3), and the flattening roller (5-3) is located on the top of the leveling roller (3).
2. A high surface quality galvanizing strip skin pass mill according to claim 1, characterized in that, The inside of the leveling roller (3) is provided with a cavity (5-4), the side surface of the frame (1) is provided with a fixing frame (5-5), the side surface of the fixing frame (5-5) is provided with an inner frame (5-6), the inner frame (5-6) is located in the cavity (5-4), and the inner frame (5-6) is fixed with several inner heating pipes (5-7).
3. A high surface quality galvanizing strip skin pass mill according to claim 1 characterized in that, The temperature treatment assembly (6) includes a pair of covers (6-1), the cover (6-1) is arranged inside the frame (1), the cover (6-1) is provided with several surface heating pipes (6-2), and the frame (1) is rotatably connected with several supporting rollers (6-3).
4. A high surface quality galvanizing strip skin pass mill according to claim 3, characterized in that, The frame (1) is rotatably connected with several belt-out rollers (6-4), one end of the belt-out roller (6-4) is provided with a transmission gear (6-5), the outer side of the frame (1) is provided with a driving shaft (6-6), and the driving shaft (6-6) rotates through motor control.
5. A high surface quality galvanizing strip skin pass mill according to claim 4, characterized in that, The driving shaft (6-6) is provided with several driving gears (6-7), the driving gear (6-7) is engaged with the transmission gear (6-5), the frame (1) is provided with a pair of top plates (6-8), and the top plate (6-8) is provided with several fans (6-9).
6. A high surface quality galvanizing strip skin pass mill according to claim 5, characterized in that, The frame (1) is provided with an exhaust port (7) on both sides, and the exhaust port (7) is located below the top plate (6-8).
7. A high surface quality galvanizing strip skin pass mill according to claim 1 characterized by, Several flattening rollers (5-3) are evenly distributed on the top of the leveling roller (3) in arc point position.
8. A high surface quality galvanizing strip skin pass mill according to claim 5 wherein, The driving gear (6-7) and the transmission gear (6-5) adopt bevel gear structure.
9. A high surface quality galvanizing strip skin pass mill according to claim 3, characterized in that, The surface heating pipes (6-2) in the pair of covers (6-1) are respectively directed to the two surfaces of the strip.