Titanium anode plate punching device

Abstract

The utility model belongs to the field of titanium anode plates, particularly relates to a titanium anode plate punching device, and aims to solve the problems of complicated operation, low efficiency, inconsistent punching precision and the like in the prior art. In order to solve the prominent problems, especially when a titanium anode plate with large thickness and high hardness is processed, the following scheme is provided: the titanium anode plate punching device comprises a rack, one side of the top end of the rack is fixedly provided with a hydraulic cylinder, one end of a hydraulic rod of the hydraulic cylinder is fixedly provided with a punching die, and the bottom of the punching die is fixedly provided with a punch through a bolt; at least one extending frame is fixedly arranged on one side of the machine frame, and a laser sensor is fixedly arranged on one side of the extending frame. According to the titanium anode plate punching machine, punching operation can be automatically completed, production efficiency is improved, adjustment can be conducted according to the specification of a titanium anode plate, the flexibility and universality of equipment are improved, high-precision punching operation is achieved, waste can be collected, and the production cost is reduced. And meanwhile, protection can be provided for operators, and the safety risk in the punching process is reduced.

Description

Technical Field

[0001] This utility model relates to the field of titanium anode plate technology, and in particular to a titanium anode plate punching device. Background Technology

[0002] Titanium anode plates are widely used in electrolysis, electroplating, electrocatalysis and other fields, and punching is a common process step in their processing.

[0003] Traditional punching methods mostly employ mechanical stamping or laser cutting, but these methods suffer from problems such as complex operation, low efficiency, and inconsistent punching accuracy. These problems are particularly prominent when processing thick and hard titanium anode plates.

[0004] Therefore, it is necessary to design a new type of titanium anode plate punching device to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to solve the problems of complex operation, low efficiency, and inconsistent punching accuracy in existing technologies. These problems are particularly prominent when processing thick and hard titanium anode plates, and a new titanium anode plate punching device is proposed to address these shortcomings.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A punching device for titanium anode plates, comprising:

[0008] A frame, a hydraulic cylinder is fixedly mounted on one side of the top of the frame, a punching die is fixedly mounted on one end of the hydraulic rod of the hydraulic cylinder, a punch is fixedly mounted on the bottom of the punching die by bolts, at least one extension frame is fixedly mounted on one side of the frame, a laser sensor is fixedly mounted on one side of the extension frame, and a control box is fixedly mounted on one side of the frame.

[0009] A processing table is fixed on one side of the frame. Four sliding grooves are opened on the surface of the processing table. The four sliding grooves are arranged perpendicularly in pairs. An installation groove is opened on the surface of the processing table. An installation seat is provided in the installation groove. A punched groove is opened through the surface of the installation seat.

[0010] A collection mechanism, which is located on one side of the frame, is used to collect waste materials;

[0011] A protective mechanism, which is located on one side of the frame, is used to provide protection for the operator;

[0012] A clamping mechanism is provided in a slide groove for clamping the titanium anode plate to be processed.

[0013] In one possible design, the collection mechanism includes a discharge pipe and a collection box. The discharge pipe is fixed inside the frame, and the opening at the top of the discharge pipe is located below the punching groove. The collection box is located on one side of the frame.

[0014] In one possible design, the protective mechanism includes two first electric actuators, which are respectively fixed on both sides of the frame. One end of the output shaft of the two first electric actuators is fixed with the same transparent protective plate, which is U-shaped.

[0015] In one possible design, two positioning slots are provided on both sides of the protective plate, and two positioning blocks are fixed on both sides of the frame, with the positioning blocks and positioning slots slidably connected.

[0016] In one possible design, the clamping mechanism includes a second electric actuator and a clamping plate. The second electric actuator is fixed to the bottom inner wall of the slide groove, and the clamping plate is slidably connected in the slide groove. The output shaft of the second electric actuator is fixed to the clamping plate.

[0017] In one possible design, the surface of the mounting base has two symmetrically arranged countersunk holes, the inner wall of the mounting groove has two symmetrically arranged threaded grooves, a bolt is provided in the countersunk hole, and the bottom end of the bolt passes through the countersunk hole and is threadedly connected to the threaded groove.

[0018] In this application, during use, the titanium anode plate to be processed is placed on the processing table. The first electric actuator is activated to raise the protective plate to its highest position, providing protection for the operator. The second electric actuator is activated to clamp and position the titanium anode plate. Simultaneously, the laser sensor detects the size and thickness of the titanium anode plate and transmits the signal to the control box. The control box adjusts the length of the output shaft of each second electric actuator according to the preset program, thereby adjusting the punching position of the titanium anode plate. At the same time, the control box adjusts the pressure output of the hydraulic rod according to the thickness information of the titanium anode plate. Then, the hydraulic rod is activated, and the hydraulic cylinder drives the punch to descend and punch the titanium anode plate. The waste material falls from the punching groove into the discharge pipe and from the discharge pipe into the collection box. Then, the hydraulic cylinder drives the punch to reset, the first electric actuator resets the protective plate, and the second electric actuator drives the clamping plate to reset. Then, the processed titanium anode plate is removed and replaced with the titanium anode plate to be processed. This cycle is repeated, making the operation simple and convenient.

[0019] Beneficial effects:

[0020] Improved punching efficiency: The design of an automated punching device enables highly efficient punching of titanium anode plates, significantly improving production efficiency.

[0021] Enhanced adaptability: The design of the second electric actuator and clamping plate enables the device to adapt to the processing requirements of titanium anode plates of different specifications and thicknesses, improving the flexibility and versatility of the equipment.

[0022] Improved punching accuracy: By setting up laser sensors and control boxes, the size and thickness of titanium anode plates can be monitored in real time, enabling high-precision punching operations on titanium anode plates.

[0023] Reduced production costs: The design of the discharge pipe and collection box enables the recycling of waste materials and the conservation of resources, thereby reducing production costs.

[0024] Safety assurance: The design of the first electric actuator and protective plate ensures operator safety and reduces safety risks during the punching process.

[0025] This invention can automatically complete the punching operation, improving production efficiency. It can be adjusted according to the specifications of the titanium anode plate, improving the flexibility and versatility of the equipment, achieving high-precision punching operations, collecting waste materials, reducing production costs, and providing protection for operators, reducing safety risks during the punching process. Attached Figure Description

[0026] Figure 1 This is a three-dimensional structural schematic diagram from a first perspective of a titanium anode plate punching device proposed in this utility model.

[0027] Figure 2 This is a three-dimensional structural schematic diagram from a second perspective of a titanium anode plate punching device proposed in this utility model.

[0028] Figure 3 This is a partial cross-sectional view of a punching device for a titanium anode plate proposed in this utility model.

[0029] In the diagram: 1. Frame; 2. Hydraulic cylinder; 3. Punching die; 4. Punch; 5. Laser sensor; 6. Control box; 7. First electric actuator; 8. Protective plate; 9. Positioning block; 10. Positioning groove; 11. Discharge pipe; 12. Collection box; 13. Processing table; 14. Mounting groove; 15. Mounting base; 16. Punching groove; 17. Slide groove; 18. Second electric actuator; 19. Clamping plate; 20. Threaded groove; 21. Countersunk hole. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] Example 1: Refer to Figures 1-3 A punching device, comprising:

[0032] The frame 1 has a hydraulic cylinder 2 fixed to one side of its top end. A punching die 3 is fixed to one end of the hydraulic rod of the hydraulic cylinder 2. A punch 4 is fixed to the bottom of the punching die 3 by bolts for punching the titanium anode plate. At least one extension frame is fixed to one side of the frame 1. A laser sensor 5 is fixed to one side of the extension frame for accurately measuring the size and thickness of the titanium anode plate. The laser sensor 5 is model BL-400NZ, which is existing technology, so its structure and principle will not be described in detail. A control box 6 is fixed to one side of the frame 1 for controlling the operation of the entire device.

[0033] A processing table 13 is fixed on one side of the frame 1. Four sliding grooves 17 are opened on the surface of the processing table 13. The four sliding grooves 17 are arranged vertically in pairs. An installation groove 14 is opened on the surface of the processing table 13. An installation seat 15 is provided in the installation groove 14. A punching groove 16 is opened through the surface of the installation seat 15. The punch 4 punches holes in the titanium anode plate through the punching groove 16.

[0034] The collection mechanism is located on one side of the frame 1 and is used to collect waste. The collection mechanism includes a discharge pipe 11 and a collection box 12. The discharge pipe 11 is fixed inside the frame 1 and is used to discharge the waste generated by punching. The opening at the top of the discharge pipe 11 is located below the punching groove 16. The collection box 12 is located on one side of the frame 1 and is used to collect the waste discharged from the discharge pipe 11.

[0035] The protective mechanism is located on one side of the frame 1 and is used to protect the operator. The protective mechanism includes two first electric push rods 7, which are fixed on both sides of the frame 1. One end of the output shaft of the two first electric push rods 7 is fixed with the same transparent protective plate 8. The protective plate 8 is U-shaped and can be raised during the punching process to effectively protect the operator. Two positioning grooves 10 are opened on both sides of the protective plate 8. Two positioning blocks 9 are fixed on both sides of the frame 1. The positioning blocks 9 and the positioning grooves 10 are slidably connected to limit the movement trajectory of the protective plate 8 so that it can move up and down smoothly.

[0036] A clamping mechanism is disposed within the slide groove 17 for clamping the titanium anode plate to be processed. The clamping mechanism includes a second electric actuator 18 and a clamping plate 19. The second electric actuator 18 is fixed to the bottom inner wall of the slide groove 17, and the clamping plate 19 is slidably connected within the slide groove 17. The output shaft of the second electric actuator 18 is fixed to the clamping plate 19. By controlling the extension and retraction of the second electric actuator 18, the clamping plate 19 can be moved within the slide groove 17, thereby achieving the clamping and release of the titanium anode plate.

[0037] This application can be used in the field of titanium anode plates, or in other fields applicable to this application.

[0038] Example 2: An improved titanium anode plate punching device based on Example 1, which is applied to the field of titanium anode plates;

[0039] In another aspect of this embodiment, the surface of the mounting base 15 has two symmetrically arranged countersunk holes 21, and the inner wall of the mounting groove 14 has two symmetrically arranged threaded grooves 20. A bolt is provided in the countersunk hole 21, and the bottom end of the bolt passes through the countersunk hole 21 and is threadedly connected to the threaded groove 20. This allows people to easily replace the punch and the mounting base 15 to process punches of different sizes and shapes on the titanium anode plate.

[0040] However, as is well known to those skilled in the art, the working principles and wiring methods of the hydraulic cylinder 2, the first electric actuator 7, and the second electric actuator 18 are commonplace and belong to conventional methods or common knowledge. They will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A titanium anode sheet punching device, characterized by comprising: Include: Frame (1), the top end of the frame (1) is fixed with a hydraulic cylinder (2), the hydraulic cylinder (2) is fixed with a punching die (3) at one end of the hydraulic rod, the bottom of the punching die (3) is fixed with a punch (4) by bolts, at least one extension frame is fixed on one side of the frame (1), a laser sensor (5) is fixed on one side of the extension frame, a control box (6) is fixed on one side of the frame (1); A processing table (13) is fixed on one side of the frame (1), four sliding grooves (17) are formed on the surface of the processing table (13), the four sliding grooves (17) are arranged vertically in pairs, an installation groove (14) is formed on the surface of the processing table (13), an installation seat (15) is arranged in the installation groove (14), and a punch groove (16) is formed through the surface of the installation seat (15); The collecting mechanism is arranged on one side of the frame (1) and is used for collecting waste materials; The protection mechanism is arranged on one side of the frame (1) and is used for protecting the operator; The clamping mechanism is arranged in the sliding groove (17) and is used for clamping the titanium anode plate to be processed; The collecting mechanism includes a discharge pipe (11) and a collecting box (12), the discharge pipe (11) is fixed on the inner side of the frame (1), the opening at the top end of the discharge pipe (11) is located below the punch groove (16), and the collecting box (12) is arranged on one side of the frame (1); The protection mechanism includes two first electric push rods (7), the two first electric push rods (7) are respectively fixed on the two sides of the frame (1), one end of the output shaft of the two first electric push rods (7) is fixed with a same transparent protection plate (8), and the protection plate (8) is in U-shaped; Two positioning grooves (10) are formed on the two sides of the protection plate (8), two positioning blocks (9) are fixed on the two sides of the frame (1), and the positioning blocks (9) and the positioning grooves (10) are in sliding connection.

2. A titanium anode plate punching device according to claim 1, characterized in that, The clamping mechanism includes a second electric push rod (18) and a clamping plate (19), the second electric push rod (18) is fixed on the bottom inner wall of the sliding groove (17), the clamping plate (19) is slidably connected in the sliding groove (17), and the output shaft of the second electric push rod (18) is fixed with the clamping plate (19).

3. A titanium anode sheet punching device according to claim 2, wherein Two symmetrically arranged counterbores (21) are formed on the surface of the installation seat (15), two symmetrically arranged threaded grooves (20) are formed on the inner wall of the installation groove (14), a bolt is arranged in the counterbores (21), and the bottom end of the bolt penetrates through the counterbores (21) and is threadedly connected with the threaded grooves (20).

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