Stainless steel square tube cutting device

Abstract

The utility model discloses a stainless steel square tube notching device, which relates to the field of stainless steel tube processing and comprises a fixing frame, a guide rail, a ball screw, a first motor, a clamping device, a support, a hydraulic cylinder, a tool bit and a second motor. The guide rails are arranged on the fixing frame, the ball screw is arranged between the guide rails, one end of the ball screw is connected with the first motor, a screw bearing is connected with the clamping device, and grooves matched with the guide rails are formed in the bottom of the clamping device. A hydraulic cylinder is arranged at the top of the support, a telescopic rod of the hydraulic cylinder is connected with the triangular cylinder tool bit, and the bottom surface of the tool bit is an inclined surface and forms an acute angle with the side surface; the second motor drives the hydraulic cylinder to stretch. Accurate sliding of the clamping device is achieved through the ball screw, the cutting precision is improved, the cutting resistance is reduced through the special structure of the tool bit, the stability and adaptability of the device are enhanced, and the device is suitable for efficient and accurate notch machining of the stainless steel square pipe.

Description

Technical Field

[0001] This application relates to the field of stainless steel pipe processing, specifically a stainless steel square tube cutting device. Background Technology

[0002] In the traditional metalworking industry, the fabrication of the cut edges for stainless steel square tubes has always been a technical challenge. Traditional methods typically involve manual or mechanical cutting, using equipment such as saws and grinders. However, these methods have many drawbacks, such as slow cutting speed, low cutting precision, and the tendency to generate burrs and heat, thus affecting the aesthetics and strength of the stainless steel square tubes. Furthermore, manual cutting is labor-intensive and inefficient, making it difficult to meet the high efficiency and precision requirements of modern industrial production. Utility Model Content

[0003] The purpose of this utility model is to provide a stainless steel square tube cutting device to improve cutting accuracy, enhance adaptability, simplify operation, and improve stability. To achieve the above objectives, this application provides the following technical solution: A stainless steel square tube cutting device, comprising:

[0004] Fixture;

[0005] The guide rail is mounted on the fixed frame, and a ball screw is arranged between the guide rails. The two ends of the ball screw are respectively fixed to the fixed frame, and one end of the ball screw is connected to a first motor. A clamping device is connected to the matching screw bearing. The bottom of the clamping device is provided with a groove that matches the guide rail. The first motor can drive the ball screw to rotate, thereby realizing the sliding of the clamping device relative to the guide rail.

[0006] A bracket is provided on the fixed frame. The bracket is a frame structure with a hydraulic cylinder at its top. The telescopic rod of the hydraulic cylinder extends into the bracket, and a cutter head is connected to the end of the telescopic rod. The cutter head is a triangular prism with a beveled base and an acute angle between the base and the side.

[0007] The second motor is connected to the hydraulic cylinder and drives the hydraulic cylinder to extend and retract, thereby realizing the lifting and lowering of the cutter head.

[0008] In a preferred embodiment, this technical solution further includes a guide ramp and a storage basket, wherein the guide ramp is disposed at the bottom of the bracket and the storage basket is disposed at the end of the guide ramp.

[0009] In a preferred embodiment of this technical solution, the clamping device is provided with a square opening adapted to the square tube.

[0010] In a preferred embodiment of this technical solution, the clamping device comprises a fixed plate, a clamping plate, a hinge plate, and a cylinder. The fixed plate is connected to the ball screw. The clamping plate is vertically disposed on the fixed plate and has a square opening adapted to the square tube. The hinge plate is L-shaped, with its bent end hinged to the clamping plate and one end hinged to the telescopic rod of the cylinder. Driven by the cylinder, the free end of the hinge plate moves closer to the clamping plate, thereby clamping the square tube.

[0011] In a preferred embodiment of this technical solution, the bending angle of the hinge piece is an obtuse angle.

[0012] In a preferred embodiment, the present technical solution further includes a tray, which is disposed within the bracket and has a cut on the tray that is adapted to the cross-section of the blade.

[0013] In a preferred embodiment, this technical solution further includes a guiding device, which is disposed within the bracket. The guiding device includes a fixing block, a protective plate, and a guide rod. The fixing block is disposed on the support plate and has a guide rod disposed therein. One end of the guide rod is connected to the protective plate. A through hole is provided on the protective plate. The telescopic rod of the hydraulic cylinder extends into the through hole and connects to the cutter head.

[0014] In a preferred embodiment, the present technical solution further includes a guide block, which is disposed on the support plate and is opposite to the fixing block, together forming a clamping mechanism for the cutting head.

[0015] In a preferred embodiment of this technical solution, the guide block is provided with a V-shaped groove that is adapted to the cutter head.

[0016] Compared with the prior art, the beneficial effects of this application are:

[0017] This invention achieves precise sliding of the clamping device on the guide rail through the cooperation of a ball screw and a first motor. This technical feature directly leads to a significant improvement in cutting accuracy. The cutting device ensures precise cut position when cutting stainless steel square tubes. A frame structure support with a hydraulic cylinder mounted on top enhances the stability and adaptability of the entire device. A second motor drives the hydraulic cylinder, whose extension rod extends into the support and connects to the cutter head, making the cutter head's movement more stable and powerful. The bottom of the clamping device has a groove adapted to the guide rail, easily securing and feeding the square tube. The cutter head is designed as a triangular prism with a beveled base and an acute angle between the base and side. This design allows for smoother and more efficient cutting movements, reducing cutting resistance, lowering energy consumption, and improving cut quality. Attached Figure Description

[0018] Figure 1This is a perspective view of a stainless steel square tube cutting device proposed in an embodiment of this application;

[0019] Figure 2 This is a three-dimensional schematic diagram from another perspective of a stainless steel square tube cutting device proposed in an embodiment of this application.

[0020] Figure 3 This is a schematic diagram of the internal structure for fine-tuning.

[0021] In the diagram: 1. Fixing frame; 2. Guide rail; 3. Ball screw; 4. First motor; 5. Screw bearing; 6. Clamping device; 7. Groove; 8. Bracket; 9. Hydraulic cylinder; 10. Cutting head; 11. Second motor; 12. Guide ramp; 13. Storage basket; 14. Fixing plate; 15. Clamping piece; 16. Hinge piece; 17. Cylinder; 18. Support plate; 19. Guide device; 20. Fixing block; 21. Protective plate; 22. Guide rod; 23. V-groove; 24. Guide block; Detailed Implementation

[0022] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0023] It should be noted that in the description of this application, the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0024] Furthermore, it should be understood that, for ease of description, the dimensions of the various components shown in the accompanying drawings are not drawn to actual scale; for example, the thickness or width of some layers may be exaggerated relative to other layers.

[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined or described in one figure, it will not need to be discussed or described in detail in the description of the subsequent figures.

[0026] In order to solve the technical problems in the background art, such as Figure 1-3 As shown, this application provides a technical solution: a stainless steel square tube cutting device, characterized as follows:

[0027] The material trough 1 is the main part of the device, used to store and guide seamless stainless steel tubes. The side walls of the material trough 1 are designed with openings to facilitate the discharge of the seamless stainless steel tubes. The bottom is sloped to allow the steel tubes to slide smoothly out of the material trough 1 under gravity. The size and shape of the material trough 1 are designed according to the length of the seamless stainless steel tubes to ensure stable storage and sliding. The support column 2 is a vertical structure that fixes and supports the entire device. Slide rails 3 and racks 4 are installed on its side walls, both arranged vertically along the support column 2. Slide rails 3 guide the sliding of the transverse support frame 5, while racks 4 mesh with gears 7 to achieve vertical movement of the transverse support frame 5. The two ends of the transverse support frame 5 are connected to the support column 2, and each end is equipped with a slider 6. The sliders 6 can slide freely on the slide rails 3, thereby achieving vertical movement of the transverse support frame 5. The transverse support frame 5 is designed with sufficient strength to support the weight of the positioning platform 9 and the crawler conveyor structure 10, while ensuring smooth movement driven by the motor 8. Gear 7 is mounted on the side wall of the transverse support frame 5 and meshes with rack 4. Motor 8 drives gear 7 to rotate, and through the meshing of gear 7 and rack 4, the transverse support frame 5 slides up and down along slide rail 3. Positioning platform 9, U-shaped, is mounted on the transverse support frame 5 and is used to fix and support the track conveyor structure 10. The track conveyor structure 10 is mounted on positioning platform 9 and is driven to rotate by an engine on positioning platform 9, used to convey seamless stainless steel pipes forward from the track conveyor structure 10 to a predetermined position. Positioning block 11, V-shaped, is mounted on the track conveyor structure 10 and is coaxially arranged with the track conveyor structure 10. The V-shaped structure has a centering function, and positioning block 11 is used to precisely position the seamless stainless steel pipe, ensuring the stability and accuracy of the steel pipe during the conveying process.

[0028] It should be noted that the limiting strip 12 is installed on the side wall of the positioning table 9. Its main function is to restrict the lateral movement of the seamless stainless steel pipe when it is conveyed onto the positioning table 9, ensuring the stability of the pipe during conveying and positioning. The limiting strip 12 can be designed as a detachable structure so that it can be retracted when not in use, reducing interference with the conveying structure 10.

[0029] Furthermore, guide rail 13 is positioned at the top of the transverse support frame 5, extending perpendicularly to the running direction of the track conveyor structure 10. The main function of guide rail 13 is to provide an additional movement path for positioning platform 9, allowing it to move on the transverse support frame 5 in a direction perpendicular to the track conveyor structure 10, i.e., horizontally. The design of guide rail 13 needs to ensure sufficient strength and rigidity to withstand the weight of positioning platform 9 and its load, while ensuring smooth and precise sliding. Sliding block 14 is positioned at the bottom of positioning platform 9 to cooperate with guide rail 13, enabling positioning platform 9 to slide along guide rail 13.

[0030] It should be noted that the guide rails 13 are evenly distributed along the length of the positioning platform 9 and are located on top of the transverse support frame 5. The extension direction of these guide rails 13 is perpendicular to the running direction of the track conveyor structure 10, providing smooth horizontal movement support for the positioning platform 9. The even distribution of the guide rails 13 ensures more stable and uniform movement of the positioning platform 9 on the transverse support frame 5, reducing wear or damage caused by uneven local stress. Corresponding to each guide rail 13, multiple sliding blocks 14 are evenly distributed on the bottom of the positioning platform 9. These sliding blocks 14 correspond one-to-one with the guide rails 13, ensuring the smoothness and accuracy of the positioning platform 9 when moving along the guide rails 13.

[0031] Furthermore, a fine-tuning structure 15 is mounted on the tracked conveyor structure 10 for fine-tuning the position of the seamless stainless steel pipe, ensuring the pipe's position is adjusted during the positioning process. The fine-tuning structure 15 includes a U-shaped frame 16, rollers 17, and a turntable 18. The U-shaped frame 16 is the main body of the fine-tuning structure 15, placed on the tracked conveyor structure 10, but not in direct contact with it. The design of the U-shaped frame 16 should ensure sufficient strength and stability to support the weight of the rollers 17 and the turntable 18, and guarantee the accuracy of the fine-tuning. The axle of the rollers 17 is mounted on the U-shaped frame 16, and the rollers 17 are in direct contact with the tracked conveyor structure 10. The rollers 17 roll forward, driving the U-shaped frame 16 forward, which pushes the steel pipe during the fine-tuning process to achieve position adjustment. The turntable 18 is connected to the axle of the rollers 17; the rotation of the turntable 18 drives the rollers 17, achieving fine-tuning of the steel pipe's position. The turntable 18 can be designed for manual or automatic control to adapt to different operational needs.

[0032] It should be noted that multiple rollers 17 are evenly distributed on the U-shaped frame 16 to ensure the stability and uniform force distribution during the operation of the U-shaped frame 16. Each roller 17 is designed with a groove 19, and a belt 20 is fitted inside these grooves 19 to achieve linkage between multiple rollers 17. The groove 19 is a design feature on the roller 17, used to accommodate the belt 20. This design allows multiple rollers 17 to be connected by the belt 20 to achieve synchronous rotation. The belt 20 can be made of rubber, polyurethane, or other suitable materials to ensure sufficient friction while reducing wear when the rollers 17 rotate. Through the connection of the belts 20, when one roller 17 rotates, the other rollers 17 will also rotate, achieving a linkage effect. This linkage mechanism ensures smooth movement and precise positioning of the U-shaped frame 16. The linkage mechanism also reduces the complexity of individually controlling each roller 17 and simplifies the design of the control system.

[0033] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stainless steel square tube cutting apparatus, characterized by, The utility model provides a kind of cutting device, including: Fixed frame (1); Guide rail (2), the guide rail (2) is arranged in the fixed frame (1), ball screw (3) is arranged between the guide rail (2), both ends of the ball screw (3) are fixed in the fixed frame (1) respectively, and its one end is connected first motor (4), its matched screw bearing (5) is connected clamping device (6), the bottom of the clamping device (6) is provided with recess (7) suitable for the guide rail (2), the first motor (4) can drive the ball screw (3) rotation, to realize the sliding of the clamping device (6) relative to the guide rail (2); Support (8), the support (8) is arranged in the fixed frame (1), the support (8) is frame structure, and the top of the support (8) is provided with hydraulic cylinder (9), the telescopic rod of the hydraulic cylinder (9) is in-depth in the support (8), and the end of the telescopic rod of the hydraulic cylinder (9) is connected with tool bit (10), the tool bit (10) is triangular prism, and the bottom surface is inclined surface, and the included angle of bottom surface and side is acute angle; Second motor (11), the second motor (11) is connected the hydraulic cylinder (9), and drives the hydraulic cylinder (9) telescopic, to realize the lifting of the tool bit (10).

2. The apparatus of claim 1, wherein, Still include guide inclined surface (12) and storage basket (13), the guide inclined surface (12) is arranged in the bottom of the support (8), and the storage basket (13) is arranged in the end of the guide inclined surface (12).

3. The apparatus of claim 1, wherein, The clamping device (6) is provided with square mouth suitable for square tube.

4. The apparatus of claim 3, wherein, The clamping device (6) includes fixed plate (14), clamping piece (15), hinged piece (16) and air cylinder (17), the fixed plate (14) is connected the ball screw (3), the clamping piece (15) is arranged vertically in the fixed plate (14), and the clamping piece (15) is provided with square mouth suitable for square tube, the hinged piece (16) is L-shaped, and the bending portion of the hinged piece (16) is hinged to the clamping piece (15), one end is hinged to the telescopic rod of the air cylinder (17), under the drive of the air cylinder (17), the free end of the hinged piece (16) is close to the clamping piece (15), realizes the clamping of square tube.

5. The apparatus of claim 4, wherein, The bending angle of the hinged piece (16) is obtuse.

6. The apparatus of claim 1, wherein, Still include supporting plate (18), the supporting plate (18) is arranged in the support (8), and the supporting plate (18) is provided with cutout suitable for the cross section of the tool bit (10).

7. The apparatus of claim 6 wherein, Still include guiding device (19), the guiding device (19) is arranged in the support (8), and the guiding device (19) includes fixed block (20), guard plate (21) and guide rod (22), the fixed block (20) is arranged on the supporting plate (18), and the guide rod (22) is arranged in the fixed block (20), one end of the guide rod (22) is connected the guard plate (21), the guard plate (21) is provided with through hole, the telescopic rod of the hydraulic cylinder (9) is in-depth in the through hole and is connected with the tool bit (10) after the telescopic rod of the hydraulic cylinder (9).

8. The apparatus of claim 7, wherein, Further comprising a guide block (24) arranged on the supporting plate (18), and the guide block (24) is opposite to the fixed block (20) and jointly forms clamping of the cutter head (10).

9. The apparatus of claim 8, wherein, A V-shaped groove (23) adapted to the cutter head (10) is arranged on the guide block (24).

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