Zinc-coated steel grounding exothermic welding fixing clamp

By designing a grounded exothermic welding fixture for zinc-coated steel, the problem of welding instability caused by traditional manual support and positioning was solved, enabling precise and efficient welding of zinc-coated steel workpieces and improving welding quality and efficiency.

CN223989207UActive Publication Date: 2026-03-13王巨亮
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

In existing zinc-coated steel grounding construction, the traditional manual support and positioning method is labor-intensive and makes it difficult to ensure the stability of the welding position, resulting in defects such as incomplete welding and misalignment, which affects the welding quality and efficiency.

Method used

A zinc-coated steel grounding exothermic welding fixture was designed, which includes a support frame, a limiting groove, a welding correction component, and a limiting component. Through the cooperation of bolts and nuts, it can achieve precise positioning and stable clamping of zinc-coated steel workpieces and avoid human operation errors.

Benefits of technology

It improves welding accuracy and quality, reduces human error, ensures absolute stability of workpiece position, and enhances construction efficiency and welding quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223989207U_ABST
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Abstract

The utility model relates to the technical field of exothermic welding clamps, and discloses a zinc-coated steel grounding exothermic welding fixing clamp which comprises a bearing frame, first limiting grooves are symmetrically formed in the two sides of the bearing frame, second limiting grooves are formed in the side edges of the bearing frame, two welding correction assemblies are symmetrically arranged on the bearing frame, and the two welding correction assemblies are arranged on the bearing frame. The welding correcting assembly and the welding limiting assembly are arranged on the bearing frame, a first abutting plate and a second abutting plate in the welding correcting assembly can abut against and limit the two sides of a second connecting steel pipe, and the two sides of the second connecting steel pipe can abut against and limit the two sides of the second connecting steel pipe. In the process, the first connecting steel pipe and the second connecting steel pipe do not need to be corrected, supported and positioned manually, operation errors in the manual supporting process are avoided, it is guaranteed that the connecting position of the first connecting steel pipe and the second connecting steel pipe is in an absolutely stable state, then the accuracy of a welding point is improved, and the overall welding quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of exothermic welding fixture technology, specifically a zinc-coated steel grounded exothermic welding fixing fixture. Background Technology

[0002] In today's various electrical, building, and industrial facilities, a reliable grounding system is a key element in ensuring personnel safety and stable equipment operation. Zinc-coated steel materials are widely used in grounding engineering due to their good conductivity, strong corrosion resistance, and relatively economical cost.

[0003] Currently, exothermic welding technology is commonly used in the construction of zinc-coated steel grounding to achieve a stable connection between various joints. In the existing exothermic welding process, how to accurately and efficiently fix the zinc-coated steel workpiece to be welded has become an important factor affecting welding quality and construction efficiency. Traditional operation methods mostly rely on manual support and positioning, which is not only labor-intensive, but also makes it difficult to ensure the absolute stability of the workpiece position during welding. Slight deviations may lead to defects such as incomplete welding or misalignment at the welding point, making it difficult to guarantee the welding quality at the joint. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a zinc-coated steel grounded exothermic welding fixture, which solves the problem of how to accurately and efficiently fix the zinc-coated steel workpiece to be welded in the existing exothermic welding process. This has become a crucial link affecting welding quality and construction efficiency. Traditional operation methods mostly rely on manual support and positioning, which is not only labor-intensive, but also makes it difficult to ensure the absolute stability of the workpiece position during welding. Even slight deviations may lead to defects such as incomplete welding or misalignment at the welding point, making it difficult to guarantee the welding quality at the joint.

[0005] This utility model provides the following technical solution: a zinc-coated steel grounding exothermic welding fixing fixture, including a support frame, first limiting grooves symmetrically opened on both sides of the support frame, a second limiting groove opened on the side of the support frame, two welding straightening components symmetrically arranged on the support frame, and a welding limiting component arranged on the other side of the support frame.

[0006] The welding straightening assembly includes an L-shaped connecting plate disposed inside the support frame. A limiting slide is provided on the side of the L-shaped connecting plate. A first abutment plate is provided on the side of the limiting slide. A connecting bolt is vertically fixed on the side of the first abutment plate. The end of the connecting bolt passes through the limiting slide. A first fastening nut and a second fastening nut are respectively fitted on the connecting bolt.

[0007] The welding limiting assembly includes a steel pipe abutment plate disposed on the side of the first connecting steel pipe. The side of the steel pipe abutment plate is connected to the supporting frame through a fixed connecting plate. The supporting frame is fixed with a side connecting plate. A second fastening bolt is threaded into the middle of the side connecting plate. The end of the second fastening bolt is rotatably connected to a limiting push plate.

[0008] Preferred technical solution 1: Several supporting screws are evenly arranged at the bottom end of the supporting frame, a supporting base is provided at the bottom of the supporting screw, the supporting screw is threaded into the top of the supporting base, a first connecting steel pipe is inserted into the second limiting groove, a second connecting steel pipe is inserted into the first limiting groove, and an exothermic welding mold is provided on the upper side of the end of the first connecting steel pipe.

[0009] Preferred technical solution 2: A first fastening bolt is threaded into the other side of the support frame, and a second abutment plate is rotatably connected to the end of the first fastening bolt. An outer connecting plate is fixed to the bottom of the side of the first limiting groove, and an adjusting bolt is threaded into the middle of the outer connecting plate. A positioning support plate is rotatably connected to the top of the adjusting bolt.

[0010] Preferred technical solution 3: The end of the first connecting steel pipe and the middle part of the second connecting steel pipe are in perpendicular contact.

[0011] This solution makes it easier to weld the first connecting steel pipe and the second connecting steel pipe together using a set exothermic welding mold.

[0012] Preferred technical solution four: The sides of both the first abutment plate and the second abutment plate are arc-shaped, and both the first abutment plate and the second abutment plate are attached to both sides of the second connecting steel pipe.

[0013] This design allows the second connecting steel pipe to pass through the first limiting groove more stably.

[0014] Preferred technical solution five: The sides of both the fixed connecting plate and the limiting push plate are arc-shaped, and both the fixed connecting plate and the limiting push plate are in contact with the two sides of the first connecting steel pipe.

[0015] This solution enables the two sides of the first connecting steel pipe to be limited and fixed by contact.

[0016] Compared with the prior art, this utility model provides a zinc-coated steel grounding exothermic welding fixing clamp, which has the following beneficial effects:

[0017] (1) This utility model provides a welding straightening component and a welding limiting component on the support frame. The first and second abutting plates in the welding straightening component can abut and limit the two sides of the second connecting steel pipe. The positioning support plate supports the bottom sides of both ends of the second connecting steel pipe under the push of the adjusting bolt, making the second connecting steel pipe straighter. The first connecting steel pipe is abutted and limited by the steel pipe abutting plate and the limiting push plate in the welding limiting component, making the connection between the first and second connecting steel pipes more vertical and located on the same horizontal plane, so as to facilitate the welding of the exothermic welding mold. In addition, it is not necessary to manually straighten, support and position the first and second connecting steel pipes separately, thus avoiding operational errors in the manual support process, ensuring that the connection between the first and second connecting steel pipes is in an absolutely stable state, thereby improving the accuracy of the welding point and improving the overall welding quality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0019] Figure 2 This is an exploded view of the structure of this utility model;

[0020] Figure 3 For the present utility model Figure 2 Enlarged view of the structure of the middle limiting sliding joint;

[0021] Figure 4 For the present utility model Figure 2 Enlarged view of the structure of the steel pipe contact plate.

[0022] In the diagram: 1. Support frame; 2. First limiting groove; 3. Second limiting groove; 4. Welding straightening assembly; 5. Welding limiting assembly; 6. Support screw; 7. Support base; 8. First connecting steel pipe; 9. Second connecting steel pipe; 10. Exothermic welding mold;

[0023] 401. L-shaped connecting plate; 402. Limiting sliding joint; 403. First abutment plate; 404. Connecting bolt; 405. First fastening nut; 406. Second fastening nut; 407. First fastening bolt; 408. Second abutment plate; 409. Outer connecting plate; 410. Adjusting bolt; 411. Positioning support plate;

[0024] 501. Steel pipe contact plate; 502. Fixed connecting plate; 503. Side connecting plate; 504. Second fastening bolt; 505. Limiting push plate. Detailed Implementation

[0025] Please see Figure 1-4 ,

[0026] Example 1: A zinc-coated steel grounding exothermic welding fixing fixture includes a support frame 1. The support frame 1 has first limiting grooves 2 symmetrically opened on both sides and a second limiting groove 3 opened on the side of the support frame 1. Two welding straightening components 4 are symmetrically arranged on the support frame 1. A welding limiting component 5 is arranged on the other side of the support frame 1. Several support screws 6 are evenly arranged at the bottom end of the support frame 1. A support base 7 is arranged at the bottom of the support screws 6. The support screws 6 are threaded into the top of the support base 7. A first connecting steel pipe 8 is inserted at the second limiting groove 3. A second connecting steel pipe 9 is inserted at the first limiting groove 2. An exothermic welding mold 10 is arranged on the upper side of the end of the first connecting steel pipe 8.

[0027] The welding straightening assembly 4 includes an L-shaped connecting plate 401 disposed inside the support frame 1. A limiting slide 402 is provided on the side of the L-shaped connecting plate 401. A first abutment plate 403 is provided on the side of the limiting slide 402. A connecting bolt 404 is vertically fixed on the side of the first abutment plate 403. The end of the connecting bolt 404 passes through the limiting slide 402. A first fastening nut 405 and a second fastening nut 406 are respectively fitted on the connecting bolt 404. A first fastening bolt 407 is threaded into the other side of the support frame 1. A second abutment plate 408 is rotatably connected to the end of the first fastening bolt 407. An outer connecting plate 409 is fixed to the bottom of the side of the first limiting groove 2. An adjusting bolt 410 is threaded into the middle of the outer connecting plate 409. A positioning support plate 411 is rotatably connected to the top of the adjusting bolt 410.

[0028] The welding limiting assembly 5 includes a steel pipe abutment plate 501 disposed on the side of the first connecting steel pipe 8. The side of the steel pipe abutment plate 501 is connected to the support frame 1 through a fixed connecting plate 502. A side connecting plate 503 is fixed on the support frame 1. A second fastening bolt 504 is threaded into the middle of the side connecting plate 503. The end of the second fastening bolt 504 is rotatably connected to a limiting push plate 505.

[0029] Example 2: The difference between this example and Example 1 is that the end of the first connecting steel pipe 8 and the middle part of the second connecting steel pipe 9 are perpendicular to each other.

[0030] This makes it easier to weld the first connecting steel pipe 8 and the second connecting steel pipe 9 together using the set exothermic welding mold 10.

[0031] Example 3: The difference between this example and Example 1 is that the sides of the first contact plate 403 and the second contact plate 408 are both arc-shaped, and the first contact plate 403 and the second contact plate 408 are both attached to the two sides of the second connecting steel pipe 9.

[0032] This makes the second connecting steel pipe 9 more stable as it passes through the first limiting groove 2.

[0033] Example 4: The difference between this example and Example 1 is that the sides of the fixed connecting plate 502 and the limiting push plate 505 are both arc-shaped, and the fixed connecting plate 502 and the limiting push plate 505 are both attached to the two sides of the first connecting steel pipe 8.

[0034] This ensures that both sides of the first connecting steel pipe 8 are limited and fixed by contact.

[0035] In this embodiment, in the existing exothermic welding process, how to accurately and efficiently fix the zinc-coated steel workpiece to be welded has become an important link affecting the welding quality and construction efficiency. Traditional operation methods mostly rely on manual support and positioning, which is not only labor-intensive, but also makes it difficult to ensure the absolute stability of the workpiece position during welding. Slight deviations may cause defects such as incomplete welding or misalignment at the welding point, making it difficult to guarantee the welding quality at the joint.

[0036] In summary, in specific implementation, when the user needs to weld the end of the first connecting steel pipe 8 to the vertical connection point of the second connecting steel pipe 9, the user first needs to pass the second connecting steel pipe 9 through the middle of the first limiting groove 2. By rotating the first fastening bolt 407, the end of the first fastening bolt 407 pushes the second abutment plate 408, and the second abutment plate 408 abuts against the side of the second connecting steel pipe 9. The other side of the second connecting steel pipe 9 is abutted and limited by the first abutment plate 403. Since the connecting bolt 404 on the side of the first abutment plate 403 passes through the limiting sliding joint 402, the position of the first abutment plate 403 on one side of the second connecting steel pipe 9 can be effectively adjusted, so that the side of the second connecting steel pipe 9 can be abutted by the first abutment plate 403. By rotating the first fastening nut 405 and the second fastening nut 406, the first abutment plate 403 is fixed to the side of the L-shaped connecting plate 401.

[0037] An outer connecting plate 409 is provided on the outer side of the first limiting groove 2. An adjusting bolt 410 is threaded into the middle of the outer connecting plate 409. When the adjusting bolt 410 is rotated, it can push the positioning support plate 411 upward, thereby effectively supporting the bottom of both ends of the second connecting steel pipe 9 and ensuring that the ends of the second connecting steel pipe 9 and the first connecting steel pipe 8 are on the same horizontal plane. This is more conducive to the welding and fixing of the ends of the first connecting steel pipe 8 and the second connecting steel pipe 9 by the exothermic welding mold 10.

[0038] The welding limiting component 5, located on the side of the first connecting steel pipe 8, has a steel pipe contact plate 501 and a limiting push plate 505 that cooperate to limit and abut the two sides of the first connecting steel pipe 8 that passes through the second limiting groove 3, so that it is in a stable state during welding and is perpendicular to the second connecting steel pipe 9. The support screw 6 is threaded into the support base 7, so that the support height between the bottom of the support frame 1 and the ground can be adjusted, and the support frame 1 can be adjusted horizontally as a whole, which can adapt to various uneven ground and make it easier to weld the first connecting steel pipe 8 and the second connecting steel pipe 9.

Claims

1. A fixing clamp for zinc-coated steel ground heat exchanger welding, comprising a supporting frame (1), characterized in that: Two sides of the supporting frame (1) are symmetrically provided with first limiting grooves (2), and the side edges of the supporting frame (1) are provided with second limiting grooves (3), and two welding correction assemblies (4) are symmetrically arranged on the supporting frame (1), and a welding limiting assembly (5) is arranged on the other side of the supporting frame (1); The welding correction assembly (4) comprises an L-shaped connecting plate (401) arranged on the inner side of the supporting frame (1), a limiting sliding slot (402) is formed in the side edge of the L-shaped connecting plate (401), a first abutting plate (403) is arranged on the side edge of the limiting sliding slot (402), a connecting bolt (404) is vertically fixed on the side surface of the first abutting plate (403), the end of the connecting bolt (404) penetrates the limiting sliding slot (402), and a first fastening nut (405) and a second fastening nut (406) are respectively arranged on the connecting bolt (404). The welding limiting assembly (5) comprises a steel pipe abutting plate (501) arranged on the side edge of the first connecting steel pipe (8), the steel pipe abutting plate (501) is connected with the supporting frame (1) through the arranged fixed connecting plate (502), a side edge connecting plate (503) is fixed on the supporting frame (1), a second fastening bolt (504) is threadedly inserted in the middle part of the side edge connecting plate (503), and a limiting push plate (505) is rotatably connected to the end of the second fastening bolt (504).

2. The zinc-coated steel ground heat exchanger anchor clamp of claim 1, wherein: The bottom end of the supporting frame (1) is uniformly provided with a plurality of supporting screws (6), the bottom of the supporting screw (6) is provided with a supporting base (7), the supporting screw (6) is threadedly inserted into the top of the supporting base (7), a first connecting steel pipe (8) is inserted into the second limiting groove (3), and a second connecting steel pipe (9) is inserted into the first limiting groove (2).

3. The zinc-coated steel ground heat exchanger anchor clamp of claim 2, wherein: The other side of the supporting frame (1) is threadedly provided with a first fastening bolt (407), the end of the first fastening bolt (407) is rotatably connected with a second abutting plate (408), the bottom of the side edge of the first limiting groove (2) is fixed with an outer side connecting plate (409), an adjusting bolt (410) is threadedly inserted in the middle part of the outer side connecting plate (409), and a positioning supporting plate (411) is rotatably connected to the top end of the adjusting bolt (410).

4. The zinc-coated steel ground heat exchanger anchor clamp of claim 3, wherein: The end of the first connecting steel pipe (8) is vertically abutted with the middle part of the second connecting steel pipe (9).

5. The zinc-coated steel ground heat exchanger anchor clamp of claim 4, wherein: The side surfaces of the first abutting plate (403) and the second abutting plate (408) are arc-shaped, and the first abutting plate (403) and the second abutting plate (408) are attached to the two sides of the second connecting steel pipe (9).

6. The zinc-coated steel ground heat exchanger anchor clamp of claim 5, wherein: The side surfaces of the fixed connecting plate (502) and the limiting push plate (505) are arc-shaped, and the fixed connecting plate (502) and the limiting push plate (505) are attached to the two sides of the first connecting steel pipe (8).