Dehydrated onion granule processing device

Abstract

The utility model relates to the related technical field of ingredient processing equipment in the food industry, in particular to a dehydrated onion granule processing device which comprises a bottom plate, the top of the bottom plate is fixedly connected with a dewatering box, and the top of the dewatering box is provided with a grain cutting box. Under the matching action of the bottom plate, the dewatering box, the pelletizing box, the feeding hole, the box door, the knife rest, the pelletizing mechanism and the drying mechanism, the onion pelletizing and dewatering integrated machine can realize the integrated function of automatically pelletizing and dewatering onions, simplifies the technological process of onion pelletizing production, reduces the labor amount of a user, improves the working efficiency, and reduces the labor intensity of the user. The problems that although an existing dehydrated onion granule processing device can reduce the situation that onion juice granules overflow an onion granule cutting machine, but the existing dehydrated onion granule processing device does not have a granule cutting and dehydration integrated function, after onions are cut, a user needs to take out the onions and place the onions into a dehydration device for a dehydration process, the labor amount of workers is increased, and the production efficiency is reduced are solved. And the working efficiency is low.

Description

Technical Field

[0001] This utility model relates to the technical field of food ingredient processing equipment, specifically a dehydrated onion granule processing device. Background Technology

[0002] As is well known, onions, also called bulb onions, round onions, shallots, scallions, Dutch onions, and pistachios, are biennial herbaceous plants belonging to the genus Allium in the family Liliaceae. Onions contain prostaglandin A, which can reduce peripheral vascular resistance and blood viscosity, and can be used to lower blood pressure, refresh the mind, relieve stress, and prevent colds. In addition, onions can also eliminate free radicals in the body, enhance metabolism, fight aging, and prevent osteoporosis, making them a suitable health food for middle-aged and elderly people.

[0003] Utility model patent CN221583788U discloses a dehydrated onion granulation processing device, belonging to the technical field of food ingredient processing equipment. It addresses the problem in existing technologies where a large amount of onion juice particles float in the air during onion granulation, causing eye irritation and discomfort for workers. The device includes an onion granulation cutter with several feeding pipes at the top, each with an inlet. Each feeding pipe contains several baffles. The bottom of the cutter has several support legs and an outlet. A connecting pipe is installed on the side wall, with a fan at one end and an outlet pipe on the side. A water tank filled with clean water is located below the outlet pipe. One end of the connecting pipe is below the water level in the tank. The baffles are made of plastic. One end of the connecting pipe connects to the interior of the cutter, and the inlet is flared.

[0004] However, the above patent still has shortcomings: although the patent can reduce the leakage of onion juice particles from the onion granulator, it does not have the function of integrating granulation and dehydration. As a result, after the onion is granulated, the user still needs to take out the onion and put it into the dehydration device for dehydration, which increases the workload of workers and reduces work efficiency. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a dehydrated onion granulation processing device to solve the problem mentioned in the background art that although the existing dehydrated onion granulation processing device can reduce the overflow of onion juice particles from the onion granulation cutter, it does not have the function of integrating granulation and dehydration. As a result, after the onion is granulated, the user still needs to take out the onion and place it inside the dehydration device for dehydration, which increases the workload of workers and results in low work efficiency.

[0006] The technical solution of this utility model is:

[0007] A dehydrated onion granule processing device includes: a base plate; a dehydration chamber fixedly connected to the top of the base plate; a granulation box disposed on the top of the dehydration chamber and connected to the dehydration chamber; an inlet opening on the top of the granulation box; a door hinged to one side of the dehydration chamber; two blade holders disposed near the inlet in the granulation box, the two blade holders being vertically arranged; a granulation mechanism for controlling the reciprocating motion of the blade holders disposed on one side of the top of each of the two blade holders; and a drying mechanism for improving the dehydration effect of the onion granules disposed inside the dehydration chamber.

[0008] Preferably, the pelletizing mechanism includes: a circular plate on one side of the top of each of the two blade holders, a cylindrical pin fixedly connected to one side of the bottom of each circular plate, a matching stroke groove opened on each blade holder near the cylindrical pin, a first rotating shaft fixedly connected to the center of the top of each circular plate, the top end of each first rotating shaft penetrating the pelletizing box and extending to the outside of the pelletizing box; a rotating cutter head is provided at the bottom of one of the blade holders, a second rotating shaft is fixedly connected to the center of the top of the rotating cutter head, the top end of the second rotating shaft penetrating the pelletizing box and extending to the outside of the pelletizing box, the rotating cutter head cooperating with the blade holder; and a linkage mechanism for providing power to the blade holder and the rotating cutter head is provided on the top of the pelletizing box.

[0009] Preferably, the linkage mechanism includes: a protective box fixedly connected to the top of the pelletizing box; a first motor fixedly connected to one side of the top of the protective box; the output end of the first motor passing through the protective box and extending to the outside of the protective box; two first synchronous pulleys fixedly connected to the outer surface of the output end of the first motor; the two first synchronous pulleys respectively connected to second synchronous pulleys via a first synchronous belt; the two second synchronous pulleys respectively fixedly connected to the first rotating shaft; wherein a third synchronous pulley is provided on the top of the second synchronous pulley; the third synchronous pulley is fixed to the outer surface of the first rotating shaft; the third synchronous pulley is connected to a fourth synchronous pulley via the second synchronous pulley; a third rotating shaft is fixedly connected to the center of the fourth synchronous pulley; the third rotating shaft is rotatably connected to the pelletizing box; a fifth synchronous pulley is provided at the bottom of the fourth synchronous pulley; the fifth synchronous pulley is fixed to the outer surface of the third rotating shaft; the fifth synchronous pulley is connected to a sixth synchronous pulley via a third synchronous belt; the sixth synchronous pulley is fixed to the outer surface of the second rotating shaft.

[0010] Preferably, each pelletizing box has two slide rods fixedly connected near the blade holder, and the blade holder is slidably connected to each slide rod.

[0011] Preferably, the drying mechanism includes: a filter plate disposed inside the dehydration chamber; a drive shaft disposed on the top of the filter plate; one end of the drive shaft passing through the dehydration chamber and extending to a second motor; the second motor being fixedly connected to the dehydration chamber; the drive shaft being fixedly connected to the output end of the second motor; rotating plates being fixedly connected to both sides of the drive shaft inside the dehydration chamber; each rotating plate being fixedly connected to the drive shaft via three connecting rods; and S-shaped heating tubes disposed at the bottom of the filter plate, the heating tubes cooperating with the filter plate.

[0012] Preferably, each of the four bottom corners of the base plate is provided with a universal wheel with a braking function, and the universal wheel is fixedly connected to the base plate.

[0013] Preferably, a push block is provided inside the feed inlet, and a handle is fixedly connected to the top of the push block.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] Firstly, this utility model, through the coordinated action of the base plate, dehydration box, pelletizing box, feed inlet, box door, knife holder, pelletizing mechanism, and drying mechanism, can achieve the integrated function of automatically pelletizing and dehydrating onions. This simplifies the onion pellet production process, reduces the workload of users, and improves work efficiency. It solves the problem that although existing dehydrated onion pellet processing devices can reduce the overflow of onion juice particles, they do not have the integrated function of pelletizing and dehydrating. As a result, after the onions are pelletized, users still need to take them out and place them inside the dehydration device for dehydration, which increases the workload of workers and results in low work efficiency.

[0016] Secondly, through the combined action of the base plate, dehydration box, pelletizing box, feed port, box door, knife holder and pelletizing mechanism, this utility model can quickly pelletize onions and improve the uniformity of onion pellet size, thereby improving the processing quality of onion pellets. It solves the problem of uneven onion pellet size and poor processing quality after processing onions by existing dehydrated onion pellet processing devices. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a dehydrated onion granule processing device according to the present invention;

[0018] Figure 2 This is a side sectional view of a dehydrated onion granule processing device according to the present invention.

[0019] Figure 3 This is a schematic diagram of the pelletizing mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the linkage mechanism structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the internal structure of the tool holder of this utility model;

[0022] Figure 6 This is a schematic diagram of the drying mechanism of this utility model.

[0023] In the picture:

[0024] 1. Base plate; 2. Dewatering tank; 3. Pelletizing tank; 4. Feed inlet; 5. Door; 6. Knife holder; 7. Pelletizing mechanism; 8. Drying mechanism; 9. Circular plate; 10. Cylindrical pin; 11. Stroke groove; 12. First rotating shaft; 13. Rotating cutter head; 14. Second rotating shaft; 15. Linkage mechanism; 16. Protective box; 17. First motor; 18. First synchronous pulley; 19. First synchronous belt; 20. Second synchronous pulley; 21. Third synchronous pulley; 22. Second synchronous belt; 23. Fourth synchronous pulley; 24. Third rotating shaft; 25. Fifth synchronous pulley; 26. Third synchronous belt; 27. Sixth synchronous pulley; 28. Slide rod; 29. ​​Filter plate; 30. Drive shaft; 31. Second motor; 32. Rotating plate; 33. Connecting rod; 34. Heating tube; 35. Universal wheel; 36. Push block; 37. Handle. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1 to 6 The present invention will describe the above technical solution in detail through the following embodiments:

[0027] A dehydrated onion granule processing device includes: a base plate 1; a dehydration box 2 is fixedly connected to the top of the base plate 1, a granulation box 3 is provided on the top of the dehydration box 2, the granulation box 3 is connected to the dehydration box 2, an inlet 4 is provided on the top of the granulation box 3, a door 5 is hinged to one side of the dehydration box 2, two blade holders 6 are provided near the inlet 4 in the granulation box 3, the two blade holders 6 are vertically arranged; a granulation mechanism 7 is provided on one side of the top of each of the two blade holders 6 to control the reciprocating motion of the blade holders 6; a drying mechanism 8 is provided inside the dehydration box 2 to improve the dehydration effect of the onion granules. The user puts the onion into the inlet 4, and after the onion is cut into uniformly sized onion granules by the granulation mechanism 7 inside the granulation box 3, the onion granules enter the interior of the dehydration box 2 and are quickly dried and dehydrated by the drying mechanism 8.

[0028] like Figure 3 and Figure 5 As shown, the pelletizing mechanism 7 includes: two blade holders 6, each with a circular plate 9 on one side of its top, and a cylindrical pin 10 fixedly connected to one side of the bottom of each circular plate 9; each blade holder 6 has a matching stroke groove 11 near the cylindrical pin 10; a first rotating shaft 12 is fixedly connected to the center of the top of each circular plate 9, and the top of each first rotating shaft 12 penetrates through the pelletizing box 3 and extends to the outside of the pelletizing box 3; a rotating cutter head 13 is provided at the bottom of one blade holder 6, and a second rotating shaft 14 is fixedly connected to the center of the top of the rotating cutter head 13, and the top of the second rotating shaft 14 penetrates through the pelletizing box 3 and extends to the outside of the pelletizing box 3; the rotating cutter head 13 is connected to the blade holder 6. The top of the chopping box 3 is equipped with a linkage mechanism 15 that provides power to the blade holder 6 and the rotating blade head 13. When the linkage mechanism 15 is activated, it controls the first rotating shaft 12 and the second rotating shaft 14 to rotate synchronously. While the first rotating shaft 12 rotates, it drives the circular plate 9. While the circular plate 9 rotates, it drives the cylindrical pin 10 to rotate. While the cylindrical pin 10 rotates, it pushes the blade holder 6 to slide horizontally back and forth through the stroke groove 11 on the blade holder 6. The second rotating shaft 14 drives the rotating blade head 13 to rotate. The onion is cut into strips by the cooperation of the two blade holders 6, and then the rotating blade head 13 cuts the onion strips into onion pieces.

[0029] like Figure 4As shown, the linkage mechanism 15 includes: a protective box 16 fixedly connected to the top of the pelletizing box 3; a first motor 17 fixedly connected to one side of the top of the protective box 16; the output end of the first motor 17 passes through the protective box 16 and extends to the outside of the protective box 16; two first synchronous pulleys 18 are fixedly connected to the outer surface of the output end of the first motor 17; the two first synchronous pulleys 18 are respectively connected to second synchronous pulleys 20 via first synchronous belts 19; the two second synchronous pulleys 20 are respectively fixedly connected to a first rotating shaft 12; a third synchronous pulley 21 is provided on the top of the second synchronous pulley 20; the third synchronous pulley 21 is fixed to the outer surface of the first rotating shaft 12; the third synchronous pulley 21 is connected to a fourth synchronous pulley 23 via the second synchronous pulleys 20; a third rotating shaft 24 is fixedly connected to the center of the fourth synchronous pulley 23; the third rotating shaft 24 is rotatably connected to the pelletizing box 3; a fifth synchronous pulley 25 is provided at the bottom of the fourth synchronous pulley 23; the fifth synchronous pulley 25 is fixed to the outer surface of the third rotating shaft 24. The fifth synchronous pulley 25 is connected to the sixth synchronous pulley 27 via the third synchronous belt 26. The sixth synchronous pulley 27 is fixed to the outer surface of the second rotating shaft 14. The protective box 16 is also equipped with a control box with a touch screen near the feed inlet 4. When the first motor 17 is started, the output end of the first motor 17 drives the two first synchronous pulleys 18. The two first synchronous pulleys 18 drive the second synchronous pulleys 20 via the first synchronous belt 19. The second synchronous pulleys 20 drive the first rotating shaft 12 to rotate. While one of the first rotating shafts 12 is rotating, it also drives the third synchronous pulley 21. The third synchronous pulley 21 drives the fourth synchronous pulley 23 via the second synchronous belt 22. The fourth synchronous pulley 23 drives the third rotating shaft 24 to rotate. While the third rotating shaft 24 is rotating, it drives the fifth synchronous pulley 25. The fifth synchronous pulley 25 drives the sixth synchronous pulley 27 via the third synchronous belt 26. The sixth synchronous pulley 27 drives the second rotating shaft 14 to rotate, thereby making the first rotating shaft 12 and the second rotating shaft 14 rotate synchronously.

[0030] like Figure 3 and Figure 5 As shown, two sliding rods 28 are fixedly connected to each pelletizing box 3 near the blade holder 6. The blade holder 6 is slidably connected to the sliding rods 28, which can limit the blade holder 6 and allow the blade holder 6 to slide flexibly horizontally inside the pelletizing box 3.

[0031] like Figure 2 and Figure 6As shown, the drying mechanism 8 includes: a filter plate 29 is installed inside the dehydration tank 2, and a drive shaft 30 is installed on the top of the filter plate 29. One end of the drive shaft 30 passes through the dehydration tank 2 and extends to the second motor 31. The second motor 31 is fixedly connected to the dehydration tank 2, and the output end of the drive shaft 30 is fixedly connected to the output end of the second motor 31. Rotating plates 32 are fixedly connected to both sides of the drive shaft 30 inside the dehydration tank 2. Each rotating plate 32 is fixedly connected to the drive shaft 30 through three connecting rods 33. S-shaped heating tubes 34 are installed at the bottom of the filter plate 29. The heating tubes 34 cooperate with the filter plate 29. When the second motor 31 and the heating tubes 34 are started, the output end of the second motor 31 drives the drive shaft 30, the drive shaft 30 drives the connecting rods 33, and the connecting rods 33 drive the rotating plates 32 to rotate. While the rotating plates 32 rotate, they continuously stir-fry the onion pieces on the filter plate 29, so that the onion pieces are heated evenly, thereby improving the dehydration effect of the onion pieces.

[0032] like Figure 1 As shown, each of the four corners of the bottom of the base plate 1 is equipped with a universal wheel 35 with a braking function. The universal wheel 35 is fixedly connected to the base plate 1, which makes it convenient for users to move and fix the device.

[0033] like Figure 1 and Figure 2 As shown, a push block 36 is provided inside the feed inlet 4. A handle 37 is fixedly connected to the top of the push block 36, which can apply a certain pressure to the onion inside the feed inlet 4 by its own weight.

[0034] Working principle: The first motor 17 is started, and its output drives two first synchronous pulleys 18. These pulleys 18, via a first synchronous belt 19, drive second synchronous pulleys 20. The second synchronous pulleys 20 drive the first rotating shaft 12 to rotate. Simultaneously, one of the first rotating shafts 12 drives a third synchronous pulley 21. The third synchronous pulley 21, via a second synchronous belt 22, drives a fourth synchronous pulley 23. The fourth synchronous pulley 23 drives the third rotating shaft 24 to rotate. Simultaneously, the third rotating shaft 24 drives a fifth synchronous pulley 25. The fifth synchronous pulley 25, via a third synchronous belt 19, drives the fifth synchronous pulley 20 to rotate. The stepper belt 26 drives the sixth synchronous pulley 27, which in turn drives the second rotating shaft 14 to rotate. This causes the first rotating shaft 12 and the second rotating shaft 14 to rotate synchronously. Simultaneously, the rotation of the first rotating shaft 12 drives the circular plate 9, which in turn drives the cylindrical pin 10 to rotate. As the cylindrical pin 10 rotates, it pushes the blade holder 6 to slide horizontally back and forth via the stroke groove 11 on the blade holder 6. The second rotating shaft 14 drives the rotating blade head 13 to rotate. The onion is cut into strips by the cooperation of the two blade holders 6, and then the rotating blade head 13 cuts the onion strips into onion pieces. This device can quickly chop onions into small pieces, improving the uniformity of the onion pieces and thus enhancing the processing quality. It solves the problem of uneven onion size and poor processing quality in existing dehydrated onion dicing devices. The onion pieces automatically fall onto the filter plate 29 inside the dehydration tank 2. The second motor 31 and heating element 34 are activated. The output of the second motor 31 drives the drive shaft 30, which in turn drives the connecting rod 33. The connecting rod 33 then rotates the rotating plate 32, continuously stirring the onion pieces on the filter plate 29 as it rotates. This process ensures even heating of the onion pieces, thereby improving the dehydration effect. It enables automatic onion dicing and dehydration, simplifying the onion dicing production process, reducing the workload of users, and improving work efficiency. It solves the problem that while existing onion dicing processing devices can reduce the leakage of onion juice particles, they do not have the function of integrating dicing and dehydration. As a result, after dicing, users still need to take out the onions and place them inside the dehydration device for dehydration, which increases the workload of workers and results in low work efficiency.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A dehydrated onion particle processing device, comprising: a bottom plate (1); Characterized in that: the top of the bottom plate (1) is fixedly connected with a dehydration tank (2), the top of the dehydration tank (2) is provided with a cutting tank (3), the cutting tank (3) is communicated with the dehydration tank (2), the top of the cutting tank (3) is provided with a feeding port (4), one side of the dehydration tank (2) is hingedly connected with a tank door (5), the cutting tank (3) is provided with two knife racks (6) close to the feeding port (4), and the two knife racks (6) are vertically arranged; The top of each of the two knife racks (6) is provided with a cutting mechanism (7) for controlling the reciprocating motion of the knife rack (6); The inside of the dehydration tank (2) is provided with a drying mechanism (8) for improving the dehydration effect of onion particles.

2. A dehydrated onion granule processing apparatus as claimed in claim 1, characterized in that: The cutting mechanism (7) comprises: The top of each of the two knife racks (6) is provided with a circular plate (9), the bottom of each of the circular plates (9) is fixedly connected with a cylindrical pin (10), each of the knife racks (6) is provided with a matching stroke groove (11) close to the cylindrical pin (10), the top of each of the circular plates (9) is fixedly connected with a first rotating shaft (12), and the top end of the first rotating shaft (12) penetrates the cutting tank (3) and extends to the outside of the cutting tank (3); The bottom of one of the knife racks (6) is provided with a rotating tool bit (13), the top center of the rotating tool bit (13) is fixedly connected with a second rotating shaft (14), the top end of the second rotating shaft (14) penetrates the cutting tank (3) and extends to the outside of the cutting tank (3), and the rotating tool bit (13) is matched with the knife rack (6); The top of the cutting tank (3) is provided with a linkage mechanism (15) for providing power for the knife rack (6) and the rotating tool bit (13).

3. A dehydrated onion granule processing apparatus as claimed in claim 2, wherein: The linkage mechanism (15) comprises: The top of the cutting tank (3) is fixedly connected with a protection tank (16), one side of the top of the protection tank (16) is fixedly connected with a first motor (17), the output end of the first motor (17) penetrates the protection tank (16) and extends to the outside of the protection tank (16), the output end of the first motor (17) is fixedly connected with two first synchronous wheels (18), two second synchronous wheels (20) are connected with the first synchronous wheels (18) through a first synchronous belt (19), and the two second synchronous wheels (20) are fixedly connected with the first rotating shaft (12). The top of the second synchronous wheel (20) is provided with a third synchronous wheel (21), the third synchronous wheel (21) is fixed to the outer surface of the first rotating shaft (12), the third synchronous wheel (21) is connected with a fourth synchronous wheel (23) through a second synchronous belt (22), the fourth synchronous wheel (23) is fixedly connected with a third rotating shaft (24) at the center, the third rotating shaft (24) is rotatably connected with the cutting box (3), the bottom of the fourth synchronous wheel (23) is provided with a fifth synchronous wheel (25), the fifth synchronous wheel (25) is fixed to the outer surface of the third rotating shaft (24), the fifth synchronous wheel (25) is connected with a sixth synchronous wheel (27) through a third synchronous belt (26), and the sixth synchronous wheel (27) is fixed to the outer surface of the second rotating shaft (14).

4. A dehydrated onion granule processing apparatus as claimed in claim 2, wherein: The cutting box (3) is fixedly connected with two slide rods (28) near the cutter holder (6), and the cutter holder (6) is slidably connected with the slide rods (28).

5. A dehydrated onion granule processing apparatus as claimed in claim 1, wherein: The drying mechanism (8) comprises: The inside of the dehydration tank (2) is provided with a filter plate (29), the top of the filter plate (29) is provided with a transmission shaft (30), one end of the transmission shaft (30) penetrates through the dehydration tank (2) and extends to a second motor (31), the second motor (31) is fixedly connected with the dehydration tank (2), the transmission shaft (30) is fixedly connected with the output end of the second motor (31), and the two sides of the transmission shaft (30) in the dehydration tank (2) are fixedly connected with rotary plates (32), the rotary plates (32) are fixedly connected with the transmission shaft (30) through three connecting rods (33); The bottom of the filter plate (29) is provided with an S-shaped distributed heating pipe (34), and the heating pipe (34) is matched with the filter plate (29).

6. A dehydrated onion granule processing apparatus as claimed in claim 1, wherein: The bottom of the bottom plate (1) is provided with a universal wheel (35) with a brake function, and the universal wheel (35) is fixedly connected with the bottom plate (1).

7. A dehydrated onion granule processing apparatus as claimed in claim 1, wherein: The inside of the inlet (4) is provided with a push block (36), and the top of the push block (36) is fixedly connected with a handle (37).

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