Plastic master batch screening device
By designing a plastic masterbatch screening device that combines the vibration of the first separation tank with the rotation of the second separation tank, the problems of large equipment footprint and high production costs caused by multiple screenings are solved, achieving efficient screening and quality control of masterbatch.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-03-13
AI Technical Summary
The current plastic masterbatch production process requires multiple screenings, resulting in a large number of equipment, a large floor space, and high production costs.
A plastic masterbatch screening device is designed, which adopts a combination of vibration of the first separation tank and rotation of the second separation tank to achieve two screenings of the masterbatch. The first separation tank is driven to vibrate by the first motor and the second separation tank is driven to rotate by the second motor to complete the primary and secondary screening of the masterbatch.
This method enables two-stage screening of the masterbatch, reducing production costs, improving production efficiency, and ensuring the quality and uniformity of the masterbatch.
Smart Images
Figure CN223989664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic masterbatch production technology, and in particular to a plastic masterbatch screening device. Background Technology
[0002] Screening of plastic masterbatch is a crucial step in the manufacturing process of plastic products. Its purpose is to separate particles of different sizes within the plastic masterbatch to obtain masterbatch particles that meet production requirements. Screening separates larger or smaller particles from the plastic masterbatch, ensuring the desired particle size. This prevents problems such as particle clogging, incomplete mixing, deformation, or damage during subsequent production processes. Plastic masterbatch may contain impurities or foreign objects, such as metals, sand, and fibers, which can affect subsequent production processes and product quality. Screening effectively removes these impurities and foreign objects, improving the purity of the masterbatch. Proper screening can control the particle size of the masterbatch within a small range, thereby shortening processing time and improving processing efficiency. The size and uniformity of the masterbatch particles directly affect the quality and performance of the final product. Correct screening ensures the quality and uniformity of the masterbatch, thus improving product quality. Therefore, screening of plastic masterbatch is a vital step in manufacturing high-quality plastic products and plays a significant role.
[0003] However, the production process of plastic masterbatch produces masterbatch of both large and small sizes. To obtain the final suitable masterbatch, multiple screenings are required. This results in a large number of screening devices, a large floor space required, and consequently, increased production costs.
[0004] Therefore, a plastic masterbatch screening device is provided, which can screen out larger and smaller masterbatches in one go, thereby reducing production costs. Utility Model Content
[0005] Therefore, the purpose of this utility model is to provide a plastic masterbatch screening device to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a plastic masterbatch screening device, which includes a first separation tank, a pair of jackets symmetrically arranged on the side of the first separation tank, a first telescopic rod arranged at the other end of the jacket, a telescopic seat coaxially arranged at the other end of the first telescopic rod, and a first motor arranged at the other end of the telescopic seat; a second separation tank is coaxially arranged on the bottom surface of the first separation tank, a fixing hole is provided at the center of the bottom surface of the second separation tank, a rotating shaft is arranged inside the fixing hole, and a second motor is arranged at the other end of the rotating shaft.
[0007] In a preferred embodiment of the plastic masterbatch screening device of this utility model, a plurality of first support rods are evenly arranged on the bottom surface of the first motor, a first support plate is arranged on the bottom surface of the first support rods, a second support plate is arranged on the bottom surface of the second motor, the second support plate is parallel to the first support plate, support frames are arranged on both sides of the top surface of the second support plate, and the top of the support frame is connected to the bottom surface of the first support plate.
[0008] In a preferred embodiment of the plastic masterbatch screening device of this utility model, a through hole is provided on the first support plate, the size of which is larger than the size of the first separation tank, and the center of the through hole coincides with that of the first separation tank.
[0009] In a preferred embodiment of the plastic masterbatch screening device of this utility model, a screening plate is provided at the bottom of the first separation tank, and a plurality of first screening holes are evenly provided on the screening plate; a guide tube is provided at the bottom of the screening plate, the guide tube is located inside the through hole, and the bottom surface of the guide tube is flush with the bottom surface of the first support plate.
[0010] In a preferred embodiment of the plastic masterbatch screening device of this utility model, a screening tank is coaxially arranged inside the second separation tank. The size of the screening tank is larger than that of the first separation tank. Multiple second screening holes are evenly arranged on the side of the screening tank. Multiple second screening holes are also evenly arranged on the bottom surface of the second separation tank on the outside of the screening tank. The size of the second screening holes is smaller than that of the first screening holes.
[0011] In a preferred embodiment of the plastic masterbatch screening device of this utility model, the second separation tank has a pair of discharge holes on the inner bottom surface of the screening tank. A sealing plate is installed inside the discharge hole, and the shape of the sealing plate fits the shape of the discharge hole. A second telescopic rod is installed on the bottom surface of the sealing plate, and an upgrade motor is installed at the other end of the second telescopic rod. The side of the upgrade motor fits the side of the second motor, and the top surface of the upgrade motor is connected to the top surface of the second support plate.
[0012] In a preferred embodiment of the plastic masterbatch screening device of this utility model, a discharge pipe is provided on the bottom surface of the second separation tank outside the screening tank.
[0013] The beneficial effects of this utility model are:
[0014] 1. This utility model provides a plastic masterbatch screening device, which uses a first motor to drive a first separation tank to vibrate, thereby initially separating masterbatch larger than a suitable size inside the first separation tank.
[0015] 2. This utility model provides a plastic masterbatch screening device, which sets up a second separation tank and drives the second separation tank to rotate, so as to perform secondary separation of masterbatch smaller than the appropriate size inside the screening tank, and finally obtain masterbatch of the appropriate size.
[0016] 3. This utility model provides a plastic masterbatch screening device, which can directly complete the two screenings of masterbatch by setting a first separation tank and a second separation tank, thereby reducing production costs. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0018] Figure 1 This is a schematic diagram of the overall structure of a plastic masterbatch screening device according to the present invention;
[0019] Figure 2 This is a bottom view of a plastic masterbatch screening device according to the present invention;
[0020] Figure 3 This is a cross-sectional view of a plastic masterbatch screening device according to the present invention.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. First separating tank; 11. Jacket; 12. First telescopic rod; 13. Telescopic seat; 14. Screening plate; 15. First screening hole; 16. Guide tube; 2. First motor; 21. First support rod; 3. First support plate; 31. Through hole; 4. Second separating tank; 41. Discharge pipe; 42. Screening tank; 43. Second screening hole; 44. Discharge hole; 45. Sealing plate; 46. Fixing hole; 5. Second motor; 51. Upgrade motor; 52. Rotating shaft; 53. Second telescopic rod; 6. Second support plate; 61. Support frame. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Reference Figure 1-3This is the first embodiment of the present invention, which provides a plastic masterbatch screening device. This plastic masterbatch screening device includes a first separation tank 1. A pair of jackets 11 are symmetrically arranged on the side of the first separation tank 1. A first telescopic rod 12 is provided at the other end of the jacket 11. A telescopic seat 13 is coaxially arranged at the other end of the first telescopic rod 12. A first motor 2 is provided at the other end of the telescopic seat 13. A second separation tank 4 is coaxially arranged on the bottom surface of the first separation tank 1. A fixing hole 46 is provided at the center of the bottom surface of the second separation tank 4. A rotating shaft 52 is provided inside the fixing hole 46. A second motor 5 is provided at the other end of the rotating shaft 52.
[0025] Specifically, a pair of jackets 11 are symmetrically arranged on the side of the first separating tank 1. A first telescopic rod 12 is provided at the other end of the jacket 11. A telescopic seat 13 is coaxially provided at the other end of the first telescopic rod 12. A first motor 2 is provided at the other end of the telescopic seat 13. Plastic masterbatch is added into the first separating tank 1. The first separating tank 1 is clamped and fixed by the jackets 11. The two first motors 2 drive the first telescopic rod 12 to extend and retract in the same direction inside the telescopic seat 13, causing the jackets 11 to vibrate, thereby causing the first separating tank 1 to vibrate. A second separating tank 4 is coaxially arranged on the bottom surface of the first separating tank 1. A fixing hole 46 is provided at the center of the bottom surface of the second separating tank 4. A rotating shaft 52 is provided inside the fixing hole 46. A second motor 5 is provided at the other end of the rotating shaft 52. The rotating shaft 52 is fixed through the fixing hole 46, and the top surface of the rotating shaft 52 is flush with the top of the inner bottom surface of the second separating tank 4, sealing the bottom surface of the second separating tank 4. The second motor 5 drives the upgraded motor 51 to rotate, causing the second separating tank 4 to rotate.
[0026] Multiple first support rods 21 are evenly arranged on the bottom surface of the first motor 2. A first support plate 3 is arranged on the bottom surface of the first support rods 21. A second support plate 6 is arranged on the bottom surface of the second motor 5. The second support plate 6 is parallel to the first support plate 3. Support frames 61 are arranged on both sides of the top surface of the second support plate 6. The top of the support frame 61 is connected to the bottom surface of the first support plate 3.
[0027] Specifically, the first motor 2 is fixed by the first support plate 3, and the second support plate 6 and the first support plate 3 are connected and fixed by the support frame 61.
[0028] The first support plate 3 is provided with a through hole 31. The size of the through hole 31 is larger than the size of the first separation tank 1, and the center of the through hole 31 coincides with the center of the first separation tank 1.
[0029] Specifically, the bottom surface of the first separation tank 1 is inside the through hole 31 when it vibrates.
[0030] The bottom of the first separation tank 1 is provided with a screening plate 14, and a plurality of first screening holes 15 are evenly provided on the screening plate 14; the bottom of the screening plate 14 is provided with a guide tube 16, which is located inside the through hole 31, and the bottom surface of the guide tube 16 is flush with the bottom surface of the first support plate 3.
[0031] Specifically, through the vibration of the first separation tank 1, the masterbatch with a top size larger than the first screening hole 15 is isolated on the screening plate 14. The other masterbatch, under the vibration of the first separation tank 1, passes through the first screening hole 15 and enters the guide tube 16, and is then passed into the interior of the screening tank 42 through the guide tube 16.
[0032] The second separation tank 4 has a screening tank 42 coaxially arranged inside. The size of the screening tank 42 is larger than that of the first separation tank 1. Multiple second screening holes 43 are evenly arranged on the side of the screening tank 42. Multiple second screening holes 43 are also evenly arranged on the bottom surface of the second separation tank 4 on the outside of the screening tank 42. The size of the second screening holes 43 is smaller than that of the first screening holes 15.
[0033] Specifically, the rotation of the second separation tank 4 causes the masterbatch inside the screening tank 42 to rotate as well, throwing out the smaller masterbatch from the second screening hole 43 on the screening tank 42 and discharging it from the second screening hole 43 on the bottom surface of the second separation tank 4, leaving the masterbatch of the correct size inside the screening tank 42.
[0034] The second separating tank 4 has a pair of discharge holes 44 on the inner bottom surface of the screening tank 42. The discharge holes 44 are equipped with a sealing plate 45 inside. The shape of the sealing plate 45 fits the shape of the discharge holes 44. The bottom surface of the sealing plate 45 is equipped with a second telescopic rod 53. The other end of the second telescopic rod 53 is equipped with an upgrade motor 51. The side of the upgrade motor 51 fits the side of the second motor 5. The top surface of the upgrade motor 51 is connected to the top surface of the second support plate 6.
[0035] Specifically, by upgrading the motor 51 to drive the sealing plate 45 to rise and fall, the qualified masterbatch inside the screening tank 42 is discharged, and the second support plate 6 provides support for the upgraded motor 51.
[0036] The bottom surface of the second separation tank 4 is provided with a discharge pipe 41 on the outside of the screening tank 42.
[0037] Specifically, the masterbatch inside the screening tank 42 is separated from the masterbatch discharged from the second screening hole 43 by the discharge pipe 41. The side of the discharge pipe 41 is frustum-shaped. The masterbatch discharged from the second screening hole 43 is dispersed outward through the side of the discharge pipe 41, thus separating the two types of masterbatch.
[0038] During use, the masterbatch is added into the first separating tank 1, and the first motor 2 is started to drive the first separating tank 1 to vibrate, isolating the larger masterbatch inside the first separating tank 1 inside the jacket 11, and extracting the masterbatch remaining inside the first separating tank 1; the smaller masterbatch enters the screening tank 42, and the second motor 5 is started to drive the second separating tank 4 to rotate, discharging the smaller masterbatch inside the screening tank 42 from the second screening hole 43. Then the upgrade motor 51 is started to open the bottom of the screening tank 42, and the suitable masterbatch inside the screening tank 42 is taken out from the discharge pipe 41. After two screenings, the masterbatch of the appropriate size is finally obtained.
[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A plastic master batch screening device comprising a first separation tank (1), characterized in that: The side of the first separation tank (1) is symmetrically provided with a pair of jackets (11), the other end of the jacket (11) is provided with a first telescopic rod (12), the other end of the first telescopic rod (12) is coaxially provided with a telescopic seat (13), the other end of the telescopic seat (13) is provided with a first motor (2); the bottom of the first separation tank (1) is coaxially provided with a second separation tank (4), the bottom center of the second separation tank (4) is provided with a fixed hole (46), the inside of the fixed hole (46) is provided with a rotating shaft (52), the other end of the rotating shaft (52) is provided with a second motor (5).
2. A plastic master batch screening device according to claim 1, characterized in that: The bottom of the first motor (2) is uniformly provided with a plurality of first support rods (21), the bottom of the first support rod (21) is provided with a first support plate (3), the bottom of the second motor (5) is provided with a second support plate (6), the second support plate (6) is parallel to the first support plate (3), the top of the second support plate (6) is provided with a support frame (61), and the top of the support frame (61) is connected with the bottom of the first support plate (3).
3. A plastic master batch screening apparatus as claimed in claim 2, wherein: The first support plate (3) is provided with a through hole (31), the size of the through hole (31) is greater than the size of the first separation tank (1), and the through hole (31) is coincident with the center of the first separation tank (1).
4. A plastic master batch screening apparatus according to claim 3, wherein: The bottom of the first separation tank (1) is provided with a screening plate (14), and a plurality of first screening holes (15) are uniformly arranged on the screening plate (14); the bottom of the screening plate (14) is provided with a guide pipe (16), the guide pipe (16) is located in the inside of the through hole (31), and the bottom of the guide pipe (16) is flush with the bottom of the first support plate (3).
5. A plastic master batch screening apparatus as claimed in claim 4, wherein: The inside of the second separation tank (4) is coaxially provided with a screening tank (42), the size of the screening tank (42) is greater than the size of the first separation tank (1), a plurality of second screening holes (43) are uniformly arranged on the side of the screening tank (42), and a plurality of second screening holes (43) are also uniformly arranged on the bottom of the second separation tank (4) outside the screening tank (42), the size of the second screening hole (43) is smaller than the size of the first screening hole (15).
6. A plastic master batch screening apparatus according to claim 5, wherein: The inside of the second separation tank (4) is coaxially provided with a screening tank (42), the size of the screening tank (42) is greater than the size of the first separation tank (1), a plurality of second screening holes (43) are uniformly arranged on the side of the screening tank (42), and a plurality of second screening holes (43) are also uniformly arranged on the bottom of the second separation tank (4) outside the screening tank (42), the size of the second screening hole (43) is smaller than the size of the first screening hole (15).
7. A plastic master batch screening apparatus according to claim 6, wherein: The bottom of the second separation tank (4) is provided with a discharging pipe (41) outside the screening tank (42).