Whole-layer stacking material transfer system

Abstract

The utility model discloses a whole-layer stacking material transfer system, relates to the technical field of stacking, and is used for solving the technical problem that in the prior art, when a whole-layer paper box is transferred, the shape of the stacked paper box is prone to being damaged, and the whole-layer stacking material transfer system is characterized in that a first roller line is connected with a first box pushing mechanism; the first carton pushing mechanism is used for pushing cartons to the second roller line, a side baffle is arranged on the side edge of the top of the second roller line, the second roller line is connected with a second carton pushing mechanism, and the whole-layer conveying mechanism comprises a longitudinal sliding assembly, a transverse sliding assembly and a belt conveyor. According to the scheme, the whole layer of cartons are transferred, the stacked shape is not prone to being damaged in the conveying process, the good whole layer stacking state can still be kept after conveying, the whole layer of cartons can be stacked, and the whole layer of cartons can be conveyed conveniently. The technical problem that when the whole-layer carton is transferred, the stacked shape is prone to being damaged is solved.

Description

Technical Field

[0001] This utility model relates to the field of palletizing technology, and in particular to a whole-layer palletizing material transfer system. Background Technology

[0002] Among existing palletizing technologies, whole-layer palletizing is a relatively efficient method. It involves first stacking cartons layer by layer, then transferring the entire layer onto the remaining stacked cartons, creating a vertical stack. However, currently, transferring entire layers of cartons easily damages the original shape, and after multiple transfers, the stack's initial state is difficult to maintain, resulting in poor final palletizing performance, which needs improvement.

[0003] Therefore, in view of the shortcomings of the above-mentioned solutions in actual production and implementation, modifications and improvements have been made. At the same time, in the spirit and concept of seeking the best, with the assistance of professional knowledge and experience, and after much ingenuity and experimentation, a whole-layer palletizing material transfer system is specially provided to solve the technical problem that the existing technology is prone to destroying the already stacked shape when transferring a whole layer of cartons. Utility Model Content

[0004] The purpose of this invention is to provide a whole-layer palletizing material transfer system to solve the technical problem that the existing technology easily damages the already stacked shape when transferring whole layers of cartons.

[0005] The technical solution of this utility model is implemented as follows:

[0006] A whole-layer palletizing material transfer system includes a first roller conveyor, a second roller conveyor, and a whole-layer conveying mechanism. The first roller conveyor and the second roller conveyor are perpendicular to each other. The whole-layer conveying mechanism is located at the end of the second roller conveyor. An end baffle is provided at the end of the first roller conveyor. The first roller conveyor is connected to a first box-pushing mechanism, which is used to push cartons onto the second roller conveyor. A side baffle is provided on the top side of the second roller conveyor. The second roller conveyor is connected to a second box-pushing mechanism. The pushing direction of the second box-pushing mechanism is perpendicular to the conveying direction of the second roller conveyor. The whole-layer conveying mechanism includes a longitudinal sliding component, a transverse sliding component, and a belt conveyor. The longitudinal sliding component and the transverse sliding component are slidably connected. The longitudinal sliding component is used to adjust the vertical position of the transverse sliding component, that is, the transverse sliding component slides vertically on the longitudinal sliding component. The belt conveyor is slidably connected to the transverse sliding component, which is used to adjust the horizontal position of the belt conveyor.

[0007] In a preferred embodiment, the first pusher mechanism includes a push rod and a first pusher frame mounted at the bottom of the first roller conveyor. The first pusher frame is provided with two parallel first slide rails. The bottom of the push rod is provided with a first slider that cooperates with the first slide rails. The first pusher frame is provided with a rodless cylinder for providing power to the push rod.

[0008] In a preferred embodiment, the first push box frame is provided with inclined end plates and limiting plates on both sides. The push rod includes a middle plate, a connecting plate and a connecting rod. The connecting rod is fitted with a push cylinder. A support plate is provided on the middle plate. The middle part of the connecting plate is rotatably connected to the support plate. The top of the connecting plate is connected to the connecting rod. The bottom of the connecting plate is provided with a roller that cooperates with the inclined end plate. The limiting plate is used to limit the connecting plate. The inclined end plate and the limiting plate are located on the front and rear sides respectively.

[0009] In a preferred embodiment, the top of the inclined end plate is provided with a through groove, which provides passage space for the middle plate.

[0010] In a preferred embodiment, the second pusher mechanism includes a second pusher frame, a base plate, and a pusher cylinder. The second pusher frame is fixed to the bottom of the second roller conveyor, and two parallel second slide rails are provided on the second pusher frame. The bottom of the base plate is provided with a second slider that cooperates with the second slide rails. The pusher cylinder is fixed to the bottom of the second pusher frame, and a row of pusher shafts is provided on the top of the base plate. A cylinder pusher plate is provided on the bottom of the base plate, and the piston rod of the pusher cylinder is connected to the cylinder pusher plate.

[0011] In a preferred embodiment, the longitudinal sliding assembly includes a support frame, a lead screw, and a first drive motor. The lead screw and the first drive motor are mounted on the support frame, and the first drive motor is used to drive the lead screw. Two parallel longitudinal slide rails are provided on the support frame, and the transverse sliding assembly is slidably connected to the longitudinal slide rails by a slider.

[0012] In a preferred embodiment, the transverse sliding assembly includes a transverse frame, on which are mounted a lead screw limiting member, a second drive motor, two parallel transverse slide rails, and two parallel rotating shafts. The lead screw limiting member cooperates with a lead screw, and a transmission belt is disposed between the two rotating shafts. The second drive motor is used to drive the transmission belt. A transverse sliding plate is slidably connected to the transverse slide rails, and the belt conveyor is fixed on the transverse sliding plate. The transverse sliding plate is connected to the transmission belt.

[0013] In a preferred embodiment, a raised plate is provided on the transverse sliding plate, and a clamping plate is bolted to the outside of the raised plate. The raised plate and the clamping plate are bolted together to clamp the transmission belt inside.

[0014] In a preferred embodiment, the belt conveyor is connected to a mounting frame on its side, a mounting block is fixed on the transverse slide plate, and the belt conveyor is equipped with a third drive motor.

[0015] In this system, the boxes, aligned and oriented, are sequentially conveyed from the first roller conveyor. The first box rests against the end baffle, and the subsequent boxes rest against the front, ensuring close contact between adjacent boxes. Initially, they are close but not in a straight line. Once a row is formed, the first pushing mechanism pushes them onto the second roller conveyor, aligning them into a neat straight line. This process is repeated until an entire layer of boxes enters the second roller conveyor. A side baffle on the left and the second pushing mechanism on the right push the boxes to the left, working together to maintain the stack's shape during transport. The belt conveyor of this layer receives the boxes from the second roller conveyor and then transports them to the next position. Because the entire layer of boxes rests firmly on the belt conveyor, and the belt conveyor is relatively thin, entering and exiting the conveyor has minimal impact on the already aligned stack shape.

[0016] When idle, the push rod rests against the inclined end plate. Since the connecting plate of the push rod is rotatably connected to the support plate of the middle plate, when the push rod is close to the inclined plate, the entire push rod will lie down along the inclined plate under the action of the roller, and the horizontal height will decrease. At this time, the push rod itself is in the side position, so it can basically achieve the effect of being hidden and does not affect the entry of the carton.

[0017] The beneficial effects of this utility model are:

[0018] This solution allows for the transfer of entire layers of cartons without easily damaging the already stacked shape during the transfer process. It maintains a good stacking condition after transfer, resulting in excellent final stacking performance. It is highly suitable for production lines with high stacking requirements, eliminating the need for secondary shaping and solving the technical problem of easily damaging the already stacked shape during the transfer of entire layers of cartons. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model;

[0021] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0022] Figure 3 This is a schematic diagram of the structure of the first pusher mechanism of this utility model;

[0023] Figure 4 for Figure 3 Enlarged view of point B in the middle;

[0024] Figure 5 This is a schematic diagram of the structure of the second pusher mechanism of this utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the whole-layer conveying mechanism of this utility model;

[0026] Figure 7 This is a schematic diagram of the structure of the transverse sliding component of this utility model;

[0027] Figure 8 This is a schematic diagram of the structure of the horizontal sliding plate of this utility model;

[0028] Figure 9 for Figure 8 Enlarged view of point C in the middle;

[0029] Figure 10 This is a schematic diagram of the belt conveyor of this utility model.

[0030] In the diagram, 1-first roller conveyor; 2-first box-pushing mechanism; 3-second line-pushing mechanism; 4-side baffle; 5-second roller conveyor; 6-whole-layer conveyor mechanism; 7-belt conveyor; 8-end baffle; 10-through groove; 11-limiting plate; 12-rodless cylinder; 13-inclined end plate; 14-first slide rail; 15-push rod; 16-first slider; 17-first box-pushing frame; 18-roller; 19-connecting plate; 20-support plate; 21-middle plate; 23-connecting rod; 24-push cylinder; 25-box-pushing shaft; 26- Base plate; 27-Cylinder push plate; 28-Piston rod; 29-Second slider; 30-Second slide rail; 31-Second push box frame; 32-Push box cylinder; 33-Transverse slide plate; 35-First drive motor; 36-Lead screw; 37-Longitudinal sliding assembly; 38-Longitudinal slide rail; 39-Support frame; 40-Transverse sliding assembly; 41-Transmission belt; 42-Second drive motor; 43-Lead screw nut limiter; 44-Transverse slide rail; 45-Transverse frame; 46-Rotating shaft; 47-Protruding plate; 48-Clamping plate; 49-Third drive motor. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0032] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0033] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

[0034] In the description of the embodiments, unless otherwise expressly specified and limited, the terms "set," "connect," etc., should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or a connection through an intermediate medium, or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] like Figures 1-10 As shown, a whole-layer palletizing material transfer system includes a first roller conveyor 1, a second roller conveyor 5, and a whole-layer conveying mechanism 6. The first roller conveyor 1 and the second roller conveyor 5 are perpendicular to each other. The whole-layer conveying mechanism 6 is located at the end of the second roller conveyor 5. An end baffle 8 is provided at the end of the first roller conveyor 1. The first roller conveyor 1 is connected to a first box pushing mechanism 2, which is used to push cartons onto the second roller conveyor 5. A side baffle 4 is provided on the side of the top of the second roller conveyor 5. The second roller conveyor 5 is connected to a second box pushing mechanism 3. The pushing direction of the second box pushing mechanism 3 is perpendicular to the conveying direction of the second roller conveyor 5. The whole-layer conveying mechanism 6 includes a longitudinal sliding component 37, a transverse sliding component 40, and a belt conveyor 7. The longitudinal sliding component 37 and the transverse sliding component 40 are slidably connected. The longitudinal sliding component is used to adjust the position of the transverse sliding component 40 in the vertical direction, that is, the transverse sliding component 40 slides on the longitudinal sliding component 37 in the vertical direction. The belt conveyor 7 is slidably connected to the transverse sliding component 40. The transverse sliding component 40 is used to adjust the position of the belt conveyor 7 in the horizontal direction.

[0036] The first push box mechanism 2 includes a push rod 15 and a first push box frame 17 installed at the bottom of the first roller line 1. The first push box frame 17 is provided with two parallel first slide rails 14. The bottom of the push rod 15 is provided with a first slider 16 that cooperates with the first slide rails 14. The first push box frame 17 is provided with a rodless cylinder 12 for providing power to the push rod 15.

[0037] The first push box frame 17 has inclined end plates 13 and limiting plates 11 on both sides. The push rod 15 includes a middle plate 21, a connecting plate 19 and a connecting rod 23. The connecting rod 23 is covered with a push cylinder 24. A support plate 20 is provided on the middle plate 21. The middle part of the connecting plate 19 is rotatably connected to the support plate 20. The top of the connecting plate 19 is connected to the connecting rod 23. The bottom of the connecting plate 19 is provided with a roller 18 that cooperates with the inclined end plate 13. The limiting plate 11 is used to limit the connecting plate 19. The inclined end plate 13 and the limiting plate 11 are located on the front and rear sides respectively.

[0038] The top of the inclined end plate 13 is provided with a through groove 10, which is used to provide passage space for the middle plate 21.

[0039] The second pusher mechanism 3 includes a second pusher frame 31, a base plate 26, and a pusher cylinder 32. The second pusher frame 31 is fixed to the bottom of the second roller conveyor. Two parallel second slide rails 30 are provided on the second pusher frame 31. The bottom of the base plate 26 is provided with a second slider 29 that cooperates with the second slide rails 30. The pusher cylinder 32 is fixed to the bottom of the second pusher frame 31. A row of pusher shafts 25 is provided on the top of the base plate 26. A cylinder pusher plate 27 is provided on the bottom of the base plate 26. The piston rod 28 of the pusher cylinder 32 is connected to the cylinder pusher plate 27.

[0040] The longitudinal sliding assembly 37 includes a support frame 39, a lead screw 36, and a first drive motor 34. The lead screw 36 and the first drive motor 34 are mounted on the support frame 39. The first drive motor 34 is used to drive the lead screw 36. Two parallel longitudinal slide rails 38 are mounted on the support frame 39. The transverse sliding assembly 40 is slidably connected to the longitudinal slide rails 38 by a slider.

[0041] The transverse sliding assembly 40 includes a transverse frame 45, on which a lead screw nut limiting member 43, a second drive motor 42, two parallel transverse slide rails 44, and two parallel rotating shafts 46 are provided. The lead screw nut limiting member 43 cooperates with the lead screw 36. A transmission belt 41 is provided between the two rotating shafts 46. The second drive motor 42 is used to drive the transmission belt 41. A transverse slide plate 33 is slidably connected to the transverse slide rails 44. The belt conveyor 7 is fixed on the transverse slide plate 33. The transverse slide plate 33 is connected to the transmission belt 41.

[0042] A raised plate 47 is provided on the transverse slide plate 33. A clamping plate 48 is bolted to the outside of the raised plate 47. The raised plate 47 and the clamping plate 48 are bolted together to clamp the transmission belt 41 inside.

[0043] The belt conveyor 7 has a mounting frame connected to its side, and the mounting block is fixed on the transverse slide plate 33. The belt conveyor 7 is equipped with a third drive motor 49.

[0044] In this system, the boxes, aligned and oriented, are sequentially conveyed from the first roller conveyor 1. The first box rests against the end baffle 8, and the subsequent boxes rest against the front, ensuring close contact between adjacent boxes. At this point, they are only close, but not in a straight line. Once a row is formed, the first pushing mechanism 2 pushes them onto the second roller conveyor 5, during which they are pushed into a neat, straight line. This process is repeated until an entire layer of boxes has entered the second roller conveyor 5. A side baffle 4 on the left side and the second pushing mechanism 3 on the right side push them to the left, working together to maintain the stack's shape during conveying. The belt conveyor 7 of this layer-by-layer conveyor receives the boxes from the second roller conveyor 5 and can then be conveyed to the next position. Because the entire layer of boxes rests firmly on the belt conveyor 7, and the belt conveyor 7 is relatively thin, its entry and exit have minimal impact on the already arranged stack shape.

[0045] When idle, the push rod 15 rests against the inclined end plate 13. Since the connecting plate 19 of the push rod 15 is rotatably connected to the support plate 20 of the middle plate 21, when the push rod 15 is close to the inclined plate, under the action of the roller 18, the entire push rod 15 will lie down along the inclined plate and the horizontal height will decrease. At this time, the push rod 15 is already in the side position, so it can basically achieve the effect of being hidden and does not affect the entry of the carton.

[0046] The beneficial effects of this utility model are:

[0047] This solution allows for the transfer of entire layers of cartons without easily damaging the already stacked shape during the transfer process. It maintains a good stacking condition after transfer, resulting in excellent final stacking performance. It is highly suitable for production lines with high stacking requirements, eliminating the need for secondary shaping and solving the technical problem of easily damaging the already stacked shape during the transfer of entire layers of cartons.

[0048] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope claimed by this utility model.

Claims

1. A full layer palletized material transfer system, characterized by, The application relates to a paper box conveying device, which comprises a first roller line, a second roller line and a whole-layer conveying mechanism, the first roller line and the second roller line are perpendicular to each other, the whole-layer conveying mechanism is located at the end position of the second roller line, the end of the first roller line is provided with an end baffle, the first roller line is connected with a first box pushing mechanism, the first box pushing mechanism is used for pushing paper boxes to the second roller line, the side of the top of the second roller line is provided with a side baffle, the second roller line is connected with a second box pushing mechanism, the pushing direction of the second box pushing mechanism is perpendicular to the conveying direction of the second roller line, the whole-layer conveying mechanism comprises a longitudinal sliding assembly, a transverse sliding assembly and a belt conveyor, the longitudinal sliding assembly and the transverse sliding assembly are slidingly connected, the longitudinal sliding assembly is used for adjusting the position of the transverse sliding assembly in the vertical direction, the belt conveyor is slidingly connected with the transverse sliding assembly, and the transverse sliding assembly is used for adjusting the position of the belt conveyor in the horizontal direction.

2. A uniform layer palletizing material transfer system according to claim 1, wherein, The first box pushing mechanism comprises a push rod and a first box pushing frame arranged at the bottom of the first roller line, two parallel first sliding rails are arranged on the first box pushing frame, a first sliding block is arranged at the bottom of the push rod and matched with the first sliding rails, and a rodless cylinder is arranged on the first box pushing frame and used for providing power for the push rod.

3. A uniform layer palletizing material transfer system according to claim 2, wherein, Two inclined end plates and limiting plates are arranged on the two sides of the first box pushing frame, the push rod comprises a middle plate, a connecting plate and a connecting rod, a push barrel is arranged on the outer sleeve of the connecting rod, a supporting plate is arranged on the middle plate, the middle part of the connecting plate is rotationally connected with the supporting plate, the top of the connecting plate is connected with the connecting rod, and a roller matched with the inclined end plate is arranged on the bottom of the connecting plate, and the limiting plate is used for limiting the connecting plate.

4. A uniform layer palletizing material transfer system according to claim 3, wherein, A through groove is arranged on the top of the inclined end plate, and the through groove is used for providing a through space for the middle plate.

5. A uniform layer palletizing material transfer system according to claim 1, wherein, The second box pushing mechanism comprises a second box pushing frame, a bottom plate and a box pushing cylinder, the second box pushing frame is fixed at the bottom of the second roller line, two parallel second sliding rails are arranged on the second box pushing frame, a second sliding block matched with the second sliding rails is arranged at the bottom of the bottom plate, the box pushing cylinder is fixed at the bottom of the second box pushing frame, a row of box pushing shafts is arranged on the top of the bottom plate, a cylinder pushing plate is arranged on the bottom of the bottom plate, and the piston rod of the box pushing cylinder is connected with the cylinder pushing plate.

6. A uniform layer palletizing material transfer system according to claim 1, wherein, The longitudinal sliding assembly comprises a supporting frame, a lead screw and a first driving motor, the lead screw and the first driving motor are arranged on the supporting frame, the first driving motor is used for driving the lead screw, two parallel longitudinal sliding rails are arranged on the supporting frame, and the transverse sliding assembly is slidingly connected with the longitudinal sliding rails through sliding blocks.

7. A uniform layer palletizing material transfer system according to claim 6, wherein, The transverse sliding assembly comprises a transverse frame, a nut limiting piece, a second driving motor, two parallel transverse sliding rails and two parallel rotating shafts, the nut limiting piece is matched with the lead screw, a transmission belt is arranged between the two rotating shafts, the second driving motor is used for driving the transmission belt, a transverse sliding plate is slidingly connected with the transverse sliding rails, the belt conveyor is fixed on the transverse sliding plate, and the transverse sliding plate is connected with the transmission belt.

8. A layer of palletized material transfer system according to claim 7, wherein, The transverse slide plate is provided with a raised plate, and a clamping plate is installed outside the raised plate by means of bolts.

9. A uniform layer palletizing material transfer system according to claim 7, wherein, The side of the belt conveyor is connected with a mounting frame, the transverse slide plate is fixed with a mounting block, and the belt conveyor is provided with a third driving motor.

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