Boiler burner capable of preventing deposition and blockage
By introducing dust removal and collection structures into the boiler burner, the problem of reduced heat exchange efficiency caused by deposits in heavy oil burners has been solved, achieving efficient fuel utilization and clean air emissions.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-03-13
AI Technical Summary
Incomplete combustion in heavy oil burners can lead to carbon deposition, affecting the heat transfer efficiency of heat exchange tubes, resulting in fuel waste and pollution.
A boiler burner designed to prevent deposit blockage includes a dust removal and collection structure, comprising an insulated dust removal pipe, an insulated dust removal valve, a dust removal fan, an insulated dust collection pipe, an insulated dust collection valve, and a dust collection bag, for cleaning the outer walls of the combustion chamber and heat exchange pipes. Combined with a temperature sensor and a flue pipe, it ensures heat exchange efficiency.
It effectively cleans deposits in the combustion chamber and heat exchange tubes, improves heat transfer efficiency, prevents fuel waste and air pollution, and ensures stable operation of the burner.
Smart Images

Figure CN223992351U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of burner technology, and in particular to a boiler burner that prevents deposits and blockages. Background Technology
[0002] A burner is a general term for a device that sprays fuel and air in a specific manner for combustion. Burners are classified into several types based on their application: industrial burners, combustion engines, civil burners, and special burners. They are mostly made of corrosion-resistant and high-temperature-resistant materials such as stainless steel or titanium. The function of a burner is to atomize a sample through flame combustion. The atomized sample enters the burner, and under the influence of the flame temperature and atmosphere, undergoes processes such as drying, melting, evaporation, and dissociation, producing a large number of ground-state atoms, as well as some excited-state atoms, ions, and molecules. A well-designed burner should have high atomization efficiency, low noise, and stable flame to ensure high absorption sensitivity and measurement precision.
[0003] A burner uses a premixing device to mix air and fuel in an appropriate ratio to ensure complete combustion. Depending on the classification method, burners can be divided into several types, including oil burners, gas burners, light oil burners, dual-fuel burners, and heavy oil burners.
[0004] Heavy oil burners may experience incomplete combustion. When the carbon in the heavy oil cannot be completely burned, particles will form and adhere to the inner wall of the combustion chamber and the outer wall of the heat exchange tubes inside the combustion chamber. This will affect the heat transfer efficiency of the heat exchange tubes to a certain extent. As a result, more fuel is needed to reach the same temperature. The longer the burner is used, the lower the heat transfer efficiency becomes, and the more fuel is wasted. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a boiler burner that prevents deposit blockage.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A boiler burner for preventing sediment buildup and clogging includes: a burner and a combustion chamber. The burner is installed on the side wall of the combustion chamber. A dust removal structure is installed on the upper wall of the combustion chamber, and a dust collection structure is installed on the lower wall of the combustion chamber. A heat exchange structure is installed inside the combustion chamber. The dust removal structure includes: an insulated dust removal pipe, an insulated dust removal valve, and a dust removal fan. The insulated dust removal pipe is installed on the upper wall of the combustion chamber, the insulated dust removal valve is installed outside the insulated dust removal pipe and can control the opening and closing of the insulated dust removal pipe, and the dust removal fan is installed on the upper wall of the insulated dust removal pipe.
[0008] The present invention is further configured such that the dust collection structure includes: a heat-insulated dust collection pipe, a heat-insulated dust collection valve, and a dust collection bag; the heat-insulated dust collection pipe is installed on the lower wall of the combustion chamber, the heat-insulated dust collection valve is installed on the outside of the heat-insulated dust collection pipe, and the heat-insulated dust collection valve can control the opening and closing of the heat-insulated dust collection pipe, and the dust collection bag is installed on the lower wall of the heat-insulated dust collection pipe.
[0009] The present invention is further configured such that the heat exchange structure includes: two heat exchange support plates and a plurality of heat exchange tubes; the two heat exchange support plates are respectively installed on two walls of the combustion chamber, and the plurality of heat exchange tubes are respectively installed between the two heat exchange support plates.
[0010] The present invention is further provided that a flue pipe is installed on the side wall of the combustion chamber.
[0011] The present invention is further configured such that a temperature sensor is installed on the top of the combustion chamber.
[0012] The present invention is further provided that a dust cover is installed at the air inlet of the dust removal fan.
[0013] The beneficial effects of this utility model are as follows: This utility model can clean the inside of the combustion chamber and the outer wall of the heat exchange tube before each burner start-up, thereby ensuring the efficiency of heat conduction of the heat exchange tube and minimizing fuel waste. At the same time, this utility model can collect dust to prevent dust from polluting the air. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of a boiler burner for preventing deposit blockage proposed in this utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of a boiler burner for preventing deposit blockage according to the present invention;
[0016] Figure 3 This is a schematic diagram of the heat exchange structure of a boiler burner designed to prevent deposit blockage, as proposed in this utility model.
[0017] In the diagram: 1. Burner; 2. Combustion chamber; 3. Insulated dust removal pipe; 4. Insulated dust removal valve; 5. Dust removal fan; 6. Insulated dust collection pipe; 7. Insulated dust collection valve; 8. Dust collection bag; 9. Heat exchange support plate; 10. Heat exchange pipe; 11. Exhaust pipe; 12. Temperature sensor; 13. Dust cover. Detailed Implementation
[0018] The technical solution of this patent will be further described in detail below with reference to specific embodiments.
[0019] The embodiments of this patent are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this patent, and should not be construed as limiting this patent.
[0020] In the description of this patent, it should be understood that the terms “center,” “upper,” “lower,” “front,” “back,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this patent.
[0021] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.
[0022] Reference Figure 1-3 A boiler burner for preventing sediment buildup and clogging includes: a burner 1 and a combustion chamber 2. The burner 1 is installed on the side wall of the combustion chamber 2. A dust removal structure is installed on the upper wall of the combustion chamber 2, and a dust collection structure is installed on the lower wall of the combustion chamber 2. A heat exchange structure is installed inside the combustion chamber 2. The dust removal structure includes: an insulated dust removal pipe 3, an insulated dust removal valve 4, and a dust removal fan 5. The insulated dust removal pipe 3 is installed on the upper wall of the combustion chamber 2, the insulated dust removal valve 4 is installed outside the insulated dust removal pipe 3, and the insulated dust removal valve 4 can control the opening and closing of the insulated dust removal pipe 3. The dust removal fan 5 is installed on the upper wall of the insulated dust removal pipe 3. An exhaust pipe 11 is installed on the side wall of the combustion chamber 2, a temperature sensor 12 is installed on the top of the combustion chamber 2, and a dust cover 13 is installed at the air inlet of the dust removal fan 5.
[0023] Specifically, the dust collection structure includes: an insulated dust collection pipe 6, an insulated dust collection valve 7, and a dust collection bag 8; the insulated dust collection pipe 6 is installed on the lower wall of the combustion chamber 2, the insulated dust collection valve 7 is installed on the outside of the insulated dust collection pipe 6, and the insulated dust collection valve 7 can control the opening and closing of the insulated dust collection pipe 6, and the dust collection bag 8 is installed on the lower wall of the insulated dust collection pipe 6.
[0024] Specifically, the heat exchange structure includes two heat exchange support plates 9 and several heat exchange tubes 10; the two heat exchange support plates 9 are respectively installed on the two walls of the combustion chamber 2, and the several heat exchange tubes 10 are respectively installed between the two heat exchange support plates 9.
[0025] Working Principle: Before using this utility model, the pipes requiring hot water are installed on two heat exchange support plates 9. Then, the operator connects an external AC power supply to this utility model to provide energy for the electrical appliances in this utility model, and installs fuel in the burner 1. When the operator starts this utility model, the temperature sensor 12 starts to detect the temperature. When the difference between the combustion chamber 2 and the room temperature is not significant, the heat insulation dust removal valve 4 and the heat insulation dust collection valve 7 open, and the dust removal fan 5 starts to work. The dust removal fan 5 blows strong air to remove the dust adhering to the combustion chamber 2 and the outer walls of several heat exchange tubes 10, thereby ensuring the efficiency of heat exchange. After the dust removal fan 5 has been working for five minutes, the heat insulation dust removal valve 4 and the heat insulation dust collection valve 7 close. The air inlet of the dust removal fan 5 is equipped with a dust cover 13 to prevent secondary pollution inside the combustion chamber 2. The burner 1 starts, and the flame heats the heat exchange tubes 10 in the combustion chamber 2. The exhaust gas generated by combustion can be discharged through the exhaust pipe 11.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A boiler burner that is resistant to deposition plugging, comprising: The burner (1) is installed on the side wall surface of the combustion chamber (2), characterized in that the upper wall surface of the combustion chamber (2) is provided with a dust removal structure, the lower wall surface of the combustion chamber (2) is provided with a dust collection structure, and the interior of the combustion chamber (2) is provided with a heat exchange structure; the dust removal structure comprises a heat insulation dust removal pipe (3), a heat insulation dust removal valve (4) and a dust removal fan (5); the heat insulation dust removal pipe (3) is installed on the upper wall surface of the combustion chamber (2), the heat insulation dust removal valve (4) is installed outside the heat insulation dust removal pipe (3), and the heat insulation dust removal valve (4) can control the opening and closing of the heat insulation dust removal pipe (3); and the dust removal fan (5) is installed on the upper wall surface of the heat insulation dust removal pipe (3).
2. A boiler burner which prevents deposition clogging according to claim 1, wherein The dust collection structure comprises a heat insulation dust collection pipe (6), a heat insulation dust collection valve (7) and a dust collection cloth bag (8); the heat insulation dust collection pipe (6) is installed on the lower wall surface of the combustion chamber (2), the heat insulation dust collection valve (7) is installed outside the heat insulation dust collection pipe (6), and the heat insulation dust collection valve (7) can control the opening and closing of the heat insulation dust collection pipe (6); and the dust collection cloth bag (8) is installed on the lower wall surface of the heat insulation dust collection pipe (6).
3. A boiler burner which prevents deposition clogging according to claim 1, wherein The heat exchange structure comprises two heat exchange support plates (9) and a plurality of heat exchange pipes (10); two heat exchange support plates (9) are respectively installed on two wall surfaces of the combustion chamber (2), and a plurality of heat exchange pipes (10) are respectively installed between the two heat exchange support plates (9).
4. A boiler burner which prevents deposition clogging according to claim 1, wherein The side wall surface of the combustion chamber (2) is provided with a smoke exhaust pipe (11).
5. A boiler burner which prevents deposition clogging according to claim 1, wherein The top of the combustion chamber (2) is provided with a temperature sensor (12).
6. A boiler burner which prevents deposition clogging according to claim 1, wherein The air inlet of the dust removal fan (5) is provided with a dust cover (13).