Detection device for outer ring of insert bearing

Abstract

The utility model discloses a detection device for an outer ring of an insert bearing, which belongs to the field of bearing detection devices and comprises a workbench, a vertical plate is fixedly connected to one side of the top end face of the workbench, a transverse plate is fixedly connected to the top end of the side face of the vertical plate, and a movable visual detection mechanism is arranged on the bottom end face of the transverse plate. A rotating groove is formed in the position, close to the middle, of the top end face of the workbench, an L-shaped rotating plate is rotationally connected into the rotating groove, a plurality of fixing pieces are arranged on the top end face of the L-shaped rotating plate in the length direction of the L-shaped rotating plate, a driving piece for driving the fixing pieces to rotate is arranged in the L-shaped rotating plate, and a calibration piece is arranged on the side face of the vertical plate. And the fixing piece specifically comprises a positioning screw rod which is rotationally connected to the top end surface of the L-shaped rotating plate. According to the utility model, the horizontal detection, the vertical detection and the rotation detection of the bearing can be effectively combined together, so that the detection process is more comprehensive, and the accuracy of the detection result is further improved.

Description

Technical Field

[0001] This utility model relates to the field of bearing testing devices, specifically a testing device for the outer ring of an outer spherical bearing. Background Technology

[0002] Bearings are essential components in modern machinery, supporting rotating parts and allowing them to rotate smoothly along their axis. Essentially, bearings bear radial loads, and can be understood as fixing the shaft. Furthermore, through the relative movement between their rolling elements and the inner and outer raceways, bearings significantly reduce friction between the rotating parts and other components, thereby reducing wear.

[0003] Spherical roller bearings are a type of bearing that belongs to the category of deep groove ball bearings. They have unique characteristics and advantages. However, after the production of spherical roller bearings, their outer rings need to be inspected. The common inspection method is to place them flat on an inspection table for visual inspection. However, this inspection method has certain defects. It cannot effectively combine the flat inspection, vertical inspection, and rotation inspection of the bearings. The inspection process is not comprehensive enough, and the inspection results are not accurate enough.

[0004] Therefore, those skilled in the art have provided a testing device for the outer ring of an outer spherical bearing to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to provide a testing device for the outer ring of an outer spherical bearing, which can effectively combine the testing of the bearing in a flat position, in a vertical position, and in a rotating position, making the testing process more comprehensive and improving the accuracy of the testing results, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An inspection device for the outer ring of an outer spherical bearing includes a worktable, a vertical plate fixedly connected to one side of the top surface of the worktable, and a horizontal plate fixedly connected to the top side of the vertical plate, and a movable visual inspection mechanism provided on the bottom surface of the horizontal plate.

[0008] A rotating groove is provided near the middle of the top surface of the workbench, and an L-shaped rotating plate is rotatably connected inside the rotating groove. Multiple fixing parts are provided on the top surface of the L-shaped rotating plate along its length, and a driving part is provided inside the L-shaped rotating plate to drive the fixing parts to rotate. A calibration part is provided on the side of the vertical plate.

[0009] As a further embodiment of this utility model: the fixing component specifically includes: a positioning screw rotatably connected to the top surface of the L-shaped rotating plate, a ring body fixedly connected to the bottom end of the outer side of the positioning screw, and a positioning nut threadedly connected to the top end of the outer side of the positioning screw.

[0010] As a further embodiment of this utility model: the driving component specifically includes: a driving cavity formed inside the L-shaped rotating plate, a plurality of evenly distributed pulleys rotatably connected inside the driving cavity, the pulleys corresponding one-to-one with the positioning screws of the fixing component and fixedly connected by connecting rods, a transmission belt provided between two adjacent pulleys, a driving motor fixedly connected to the bottom end face of the L-shaped rotating plate, and the output shaft of the driving motor passing through the driving cavity and fixedly connected to a pulley, and a placement groove matching the driving motor is provided on the other side of the top surface of the worktable.

[0011] As a further improvement of this utility model, calibration strips are embedded on both sides of the top surface of the L-shaped rotating plate.

[0012] As a further embodiment of this utility model: the calibration component specifically includes: two cylinders embedded side by side inside the side wall of the vertical plate, the output shaft of the cylinder is fixedly connected to a diaphragm, and a support rod is fixedly connected to the side of the diaphragm away from the cylinder, one end of the support rod is fixedly connected to a round head, and a rope is provided between the round heads of the two support rods, and the rope is always kept taut.

[0013] As a further embodiment of this utility model: the mobile visual inspection mechanism specifically includes: a linear guide rail fixed on the bottom surface of the horizontal plate, a linear motor movably connected to the outer side of the linear guide rail, and a camera fixedly connected to the bottom surface of the linear motor.

[0014] As a further improvement of this utility model: a rotary motor is embedded on both inner walls of the rotating groove, and the output shaft of the rotary motor is fixedly connected to the L-shaped rotating plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This application, through the setting of an L-shaped rotating plate, fixing parts, driving parts and calibration parts, can effectively combine the flat-lay test, vertical test and rotation test of bearings, making the test process more comprehensive and thus improving the accuracy of the test results.

[0017] 2. The calibration strips and calibration components set in this application can serve as reference objects when testing bearings, thereby improving the accuracy of the test results. Attached Figure Description

[0018] Figure 1This is a schematic diagram of a testing device for the outer ring of an outer spherical bearing;

[0019] Figure 2 This is a schematic diagram of an L-shaped rotating plate after being rotated 90 degrees in a testing device for the outer ring of an outer spherical bearing.

[0020] Figure 3 This is a view showing the assembly of a bearing and an L-shaped rotating plate in a testing device for the outer ring of an outer spherical bearing.

[0021] Figure 4 This is a view showing the connection between the pulley and the drive belt in a testing device for the outer ring of an outer spherical bearing.

[0022] Figure 5 This is a schematic diagram of the structure of a calibration component in a testing device for the outer ring of an outer spherical bearing.

[0023] In the diagram: 1. Workbench; 2. Vertical plate; 3. Horizontal plate; 4. Linear guide rail; 5. Linear motor; 6. Camera; 7. Rotary groove; 8. L-shaped rotating plate; 9. Rotary motor; 10. Placement groove; 11. Drive motor; 12. Calibration strip; 13. Bearing; 14. Drive cavity; 15. Pulley; 16. Positioning screw; 17. Connecting rod; 18. Ring body; 19. Positioning nut; 20. Cylinder; 21. Diaphragm; 22. Support rod; 23. Round head; 24. Rope; 25. Transmission belt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] As mentioned in the background section of this application, research has found that the common existing inspection method is to place the bearing flat on the inspection table for visual inspection. However, this inspection method has certain defects. It cannot effectively combine the flat inspection, vertical inspection and rotation inspection of the bearing 13. The inspection process is not comprehensive enough and the inspection results are not accurate enough.

[0026] To address the aforementioned deficiencies, this application discloses a testing device for the outer ring of an outer spherical bearing, which effectively combines the flat-lay testing, vertical testing, and rotation testing of the bearing 13, making the testing process more comprehensive and thereby improving the accuracy of the testing results.

[0027] The following will describe in detail, with reference to the accompanying drawings, how the solution of this application solves the above-mentioned technical problems.

[0028] Please see Figures 1-5 In this embodiment of the present invention, a testing device for the outer ring of an outer spherical bearing includes a worktable 1. A vertical plate 2 is fixedly connected to one side of the top surface of the worktable 1, and a horizontal plate 3 is fixedly connected to the top side of the vertical plate 2. A movable visual inspection mechanism is provided on the bottom surface of the horizontal plate 3. A rotating groove 7 is provided near the middle of the top surface of the worktable 1, and an L-shaped rotating plate 8 is rotatably connected inside the rotating groove 7. Multiple fixing parts are provided along the length of the top surface of the L-shaped rotating plate 8, and a driving part for driving the fixing parts to rotate is provided inside the L-shaped rotating plate 8. A calibration part is provided on the side of the vertical plate 2. This application, through the setting of the L-shaped rotating plate 8, fixing parts, driving part and calibration part, can effectively combine the flat-lay inspection, vertical inspection and rotation inspection of the bearing 13, making the inspection process more comprehensive and thus improving the accuracy of the inspection results.

[0029] In this embodiment, the fixing component specifically includes: a positioning screw 16 rotatably connected to the top surface of the L-shaped rotating plate 8; a ring 18 fixedly connected to the bottom end of the outer side of the positioning screw 16; and a positioning nut 19 threadedly connected to the top end of the outer side of the positioning screw 16. The fixing component can fix the bearing 13 to be tested for subsequent testing.

[0030] In this embodiment, the driving component specifically includes: a driving cavity 14 formed inside the L-shaped rotating plate 8; multiple evenly distributed pulleys 15 are rotatably connected inside the driving cavity 14; each pulley 15 corresponds to a positioning screw 16 of a fixing component and is fixedly connected via a connecting rod 17; a transmission belt 25 is provided between two adjacent pulleys 15; a driving motor 11 is fixedly connected to the bottom end face of the L-shaped rotating plate 8; and the output shaft of the driving motor 11 passes through the driving cavity 14 and is fixedly connected to one of the pulleys 15. A placement groove 10 matching the driving motor 11 is provided on the other side of the top surface of the worktable 1. The driving component can drive each bearing 13 to rotate, thereby performing comprehensive testing on the bearings 13.

[0031] In this embodiment, calibration strips 12 are embedded on both sides of the top surface of the L-shaped rotating plate 8. The calibration strips 12 can serve as references when testing the bearing 13.

[0032] In this embodiment, the calibration component specifically includes: two cylinders 20 arranged side-by-side inside the side wall of the vertical plate 2. A diaphragm 21 is fixedly connected to the output shaft of each cylinder 20, and a support rod 22 is fixedly connected to the side of the diaphragm 21 away from the cylinder 20. A round head 23 is fixedly connected to one end of each support rod 22, and a rope 24 is provided between the round heads 23 of the two support rods 22, and the rope 24 is always kept taut. The calibration component can provide a reference point for the bearing 13 during vertical testing.

[0033] In this embodiment, the mobile visual inspection mechanism specifically includes: a linear guide rail 4 fixed to the bottom surface of the horizontal plate 3, a linear motor 5 movably connected to the outer side of the linear guide rail 4, and a camera 6 fixedly connected to the bottom surface of the linear motor 5. The mobile visual inspection mechanism can adjust the position of the camera 6 as needed to perform visual inspection.

[0034] In this embodiment, a rotary motor 9 is embedded in the inner walls of both sides of the rotating groove 7, and the output shaft of the rotary motor 9 is fixedly connected to the L-shaped rotating plate 8. The rotary motor 9 can drive the L-shaped rotating plate 8 to rotate.

[0035] The working principle of this utility model is as follows: First, the bearing 13 to be inspected is secured sequentially using fasteners. Specifically, the inner ring of the bearing 13 is fitted onto the positioning screw 16, and then the positioning nut 19 is screwed in, so that the bearing 13 is firmly clamped between the positioning nut 19 and the ring body 18. Subsequently, the camera 6 of the mobile visual inspection mechanism captures an image of the bearing 13 below and sends the captured image to the back-end control terminal for image recognition and analysis to determine whether there are defects or deformations in the outer ring contour of the bearing 13. It should be noted that visual inspection and analysis of surface defects is a well-known existing technology, and therefore will not be described in detail. During the testing process, the drive unit operates, causing each bearing 13 to rotate synchronously. Specifically, the drive motor 11 drives the corresponding pulley 15 to rotate, and the other pulleys 15 rotate synchronously under the transmission action of the transmission belt 25. The corresponding connecting rod 17 and positioning screw 16 rotate accordingly, thereby causing each bearing 13 to rotate synchronously. It should be noted that the calibration strip 12 can be used as a reference to determine whether there is deformation on the outer ring of the bearing 13. If the distance between a certain point on the outer ring of the bearing 13 and the calibration strip 12 is not the preset value, it indicates that there is a defect in the bearing 13 at that point.

[0036] After the bearing 13 is tested horizontally, it is then tested vertically. Specifically, the rotary motor 9 drives the L-shaped rotating plate 8 to rotate 90 degrees within the rotating groove 7, while the linear motor 5 moves slowly along the linear guide rail 4 to a preset position. At this point, the camera 6 reaches above the vertically erected bearing 13. Subsequently, the camera 6 continues to capture images of the outer ring of the bearing 13 below, while the drive unit continues to rotate each bearing 13 synchronously. During this process, the cylinder 20 of the calibration component extends its output shaft, causing the support rod 22 and the round head 23 to extend as well, finally bringing the rope 24 close to the bearing 13 as a reference. In this embodiment, the linear motor 5 is model YLB45, the rotary motor 9 is model 86GY, the drive motor 11 is model 42BYGH23, and the cylinder 20 is model MAL-B. This application, through the L-shaped rotating plate 8, fixing parts, driving parts and calibration parts, can effectively combine the flat-laying test, vertical test and rotation test of bearing 13, making the test process more comprehensive and thus improving the accuracy of the test results. In addition, this application can also test multiple bearings 13 at the same time, improving the test efficiency.

[0037] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An inspection device for an outer race of an outer spherical bearing, characterized in that Including workbench (1), the top end surface of the workbench (1) one side is fixedly connected with the vertical plate (2), and the side surface top end of the vertical plate (2) is fixedly connected with the horizontal plate (3), and the bottom end surface of the horizontal plate (3) is equipped with movable visual inspection mechanism; The top end surface of the workbench (1) is close to the middle position and is provided with a rotating groove (7), and the rotating groove (7) is rotatably connected with an L-shaped rotating plate (8) inside, the top end surface of the L-shaped rotating plate (8) is provided with a plurality of fixing members along the length direction, and the inside of the L-shaped rotating plate (8) is provided with a driving member for rotating the fixing member, and the side surface of the vertical plate (2) is provided with a calibration member.

2. The detection device for the outer ring of the outer spherical bearing according to claim 1, characterized in that, The fixing member specifically comprises: a positioning screw (16) rotatably connected to the top end surface of the L-shaped rotating plate (8), the outer side surface of the positioning screw (16) is fixedly connected with a circular ring body (18), and the outer side surface of the positioning screw (16) is threadedly connected with a positioning nut (19).

3. A detection device for an outer race of a spherical bearing as set forth in claim 2, wherein The driving member specifically comprises: a driving cavity (14) opened in the inside of the L-shaped rotating plate (8), a plurality of uniformly distributed belt pulleys (15) are rotatably connected in the inside of the driving cavity (14), the belt pulleys (15) correspond to the positioning screws (16) of the fixing member one by one and are fixedly connected through connecting rods (17), transmission belts (25) are arranged between adjacent two belt pulleys (15), the bottom end surface of the L-shaped rotating plate (8) is fixedly connected with a driving motor (11), and the output shaft of the driving motor (11) penetrates the driving cavity (14) and is fixedly connected with one belt pulley (15), the other side of the top end surface of the workbench (1) is provided with a placing groove (10) matched with the driving motor (11).

4. A device for inspecting an outer ring of an outer spherical bearing according to claim 2 or 3, characterized in that The top end surface of the L-shaped rotating plate (8) is embedded with calibration strips (12) on both sides.

5. The detection device for the outer ring of the outer spherical bearing according to claim 1, characterized in that, The calibration member specifically comprises: two gas cylinders (20) embedded in the side wall of the vertical plate (2), the output shaft of the gas cylinder (20) is fixedly connected with a diaphragm (21), and the side of the diaphragm (21) away from the gas cylinder (20) is fixedly connected with a support rod (22), one end of the support rod (22) is fixedly connected with a round head (23), a rope body (24) is arranged between the round heads (23) of the two support rods (22), and the rope body (24) is always kept in a tight state.

6. The detection device for the outer ring of the outer spherical bearing according to claim 1, characterized in that, The movable visual inspection mechanism specifically comprises: a linear guide rail (4) fixed on the bottom end surface of the horizontal plate (3), the outer side surface of the linear guide rail (4) is movably connected with a linear motor (5), and the bottom end surface of the linear motor (5) is fixedly connected with a camera (6).

7. The detection device for the outer ring of the outer spherical bearing according to claim 1, characterized in that, The both sides of the rotating groove (7) are embedded with rotating motors (9), and the output shaft of the rotating motor (9) is fixedly connected with the L-shaped rotating plate (8).

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