Multistage refined filtration device for colloid purification

Abstract

The utility model relates to the technical field of gelatin production, and discloses a multistage fine filtration device for colloid purification, which comprises a mounting plate, the upper surface of the mounting plate is fixedly connected with a mounting rack, the lower side of the mounting rack is provided with a filter barrel, three filter assemblies are arranged in the filter barrel, and the filter assemblies are fixedly connected with the mounting rack. A rotating rod is rotationally connected to the interior of the filtering barrel, overturning of the filtering barrel can be achieved through cooperation of a second motor and a connecting rod, flushing of the filtering assembly can be achieved through cooperation of a water inlet pipe, a communicating pipe, the rotating rod, a spray head and other structures subsequently, and meanwhile the inner wall of the filtering barrel can be cleaned through arrangement of a scraper; the cleaning step of the filter barrel is greatly simplified, so that the subsequent filtering effect of the filter barrel is ensured, the frequency of dismounting the filter assembly by a worker for cleaning is also reduced, the working intensity is reduced, the practicability is higher, and the cleaning effect is better.

Description

Technical Field

[0001] This utility model relates to the field of gelatin production technology, specifically to a multi-stage fine filtration device for colloid purification. Background Technology

[0002] Gelatin is a macromolecular hydrophilic colloid, a product of partial hydrolysis of collagen. It is a colorless to pale yellow solid, occurring in powder, flake, or block form. It is glossy, odorless, and tasteless. Based on its properties and uses, it can be classified into photographic gelatin, edible gelatin, and industrial gelatin. The quality requirements for gelatin vary depending on its application. When used as a binder, adhesive strength is the primary requirement. When used in photography, food, and pharmaceutical fields, product purity is emphasized, necessitating the use of specialized gelatin filters during the gelatin production process.

[0003] Existing filtration devices for gelatin purification require timely cleaning after filtration because gelatin is a hydrophilic colloid with viscosity. If not cleaned promptly, the gelatin solution will cool and increase in viscosity, forming a gel-like substance. Additionally, gelatin solution residue on the filter screen may also adhere to it after cooling. Current cleaning methods typically involve hot water rinsing, which is inconvenient due to the limited internal space. Filter screen cleaning often requires disassembly, increasing workload and frequency, thus reducing practicality. Therefore, we propose a multi-stage fine filtration device for colloid purification to address these issues. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a multi-stage fine filtration device for colloid purification, thereby solving the problem of inconvenient cleaning of some existing gelatin purification filtration devices.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage fine filtration device for colloid purification, comprising a mounting plate, a mounting frame fixedly connected to the upper surface of the mounting plate, a filter barrel disposed on the lower side of the mounting frame, three filter components disposed inside the filter barrel, a rotating rod rotatably connected inside the filter barrel, a stirring rod fixedly connected to the outer surface of the rotating rod, a first water passage chamber opened inside the rotating rod, a second water passage chamber opened inside the stirring rod, the first water passage chamber and the second water passage chamber being connected, a nozzle embedded inside the stirring rod, the nozzle being connected to the second water passage chamber, a water injection component disposed at the lower end of the rotating rod, and a flipping component disposed outside the mounting frame.

[0006] Preferably, the filter assembly includes an annular frame, which is fixedly installed on the inner wall of the filter barrel. A support plate is fixedly connected inside the annular frame, and the support plate is rotatably sleeved on the outside of the rotating rod. A filter screen is provided between the support plate and the inner wall of the annular frame.

[0007] Preferably, the water injection assembly includes a connecting pipe, which is fixedly connected to the lower end of the rotating rod, and the lower end of the connecting pipe rotatably extends through the lower surface of the filter bucket.

[0008] Preferably, a water inlet pipe is provided outside the connecting pipe, and a rotating flange is rotatably connected between the water inlet pipe and the connecting pipe.

[0009] Preferably, a scraper is fixedly connected to the end of the stirring rod away from the rotating rod, the scraper is in contact with the inner wall of the filter barrel, and both sides of the scraper are provided with inclined surfaces.

[0010] Preferably, the bottom plate of the filter barrel has a cavity inside, and a sprocket is fixedly sleeved at one end of the connecting pipe inside the cavity. A support shaft is rotatably connected inside the cavity, and a sprocket is also fixedly sleeved on the outside of the support shaft. A chain is meshed between the two sprockets.

[0011] Preferably, a first motor is fixedly connected to the lower surface of the filter barrel, and the output shaft of the first motor rotates through the interior of the filter barrel. The output shaft of the first motor is fixedly connected to a support shaft via a coupling.

[0012] Preferably, the flipping assembly includes a second motor, which is fixedly connected to the outer surface of the mounting frame. Two connecting rods are fixedly connected to the outer surface of the filter barrel. The filter barrel is rotatably connected between two vertical plates of the mounting frame through the connecting rods. The output shaft of the second motor rotatably penetrates into the interior of the mounting frame. The output shaft of the second motor is fixedly connected to the connecting rods through a coupling.

[0013] Compared with the prior art, this utility model provides a multi-stage fine filtration device for colloid purification, which has the following beneficial effects:

[0014] 1. This multi-stage fine filtration device for colloid purification uses a second motor and connecting rod to rotate the filter barrel. The filter assembly is then rinsed using the inlet pipe, connecting pipe, rotating rod, and nozzle. Simultaneously, a scraper cleans the inner wall of the filter barrel, greatly simplifying the cleaning process and ensuring the filtration effect. This also reduces the frequency of disassembly and cleaning of the filter assembly, alleviating workload and demonstrating high practicality and good cleaning performance.

[0015] 2. This multi-stage fine filtration device for colloid purification, through the cooperation of a first motor, support shaft, sprocket, chain, connecting pipe, rotating rod, stirring rod, etc., allows the nozzle to rinse all parts of the filter assembly, effectively improving the rinsing effect. At the same time, the stirring rod can stir the internal material, effectively preventing colloidal particles from settling or agglomerating during the filtration process, keeping the colloidal solution in a uniform suspension state, improving the filtration effect and efficiency, and also helping to avoid filter blockage caused by excessively high local concentrations. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a multi-stage fine filtration device for colloid purification according to the present invention;

[0017] Figure 2 This is a cross-sectional view of the filter barrel of this utility model;

[0018] Figure 3 This is a cross-sectional view of the rotating rod of this utility model;

[0019] Figure 4 for Figure 2 Enlarged view of point A in the middle;

[0020] Figure 5 This is a cross-sectional view of the filter barrel of this utility model after it has been flipped over.

[0021] In the diagram: 1. Mounting plate; 2. Mounting bracket; 3. Filter barrel; 4. Filter assembly; 5. Rotating rod; 6. Stirring rod; 7. First water passage chamber; 8. Second water passage chamber; 9. Nozzle; 10. Connecting pipe;

[0022] 11. Rotating flange; 12. Inlet pipe; 13. Scraper; 14. Cavity; 15. Support shaft; 16. Sprocket; 17. Chain; 18. First motor; 19. Second motor; 20. Connecting rod;

[0023] 401. Circular frame; 402. Support plate; 403. Filter screen;

[0024] 1301. Incline. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5This utility model provides a technical solution: a multi-stage fine filtration device for colloid purification, including a mounting plate 1, a mounting frame 2 fixedly connected to the upper surface of the mounting plate 1, a filter barrel 3 arranged on the lower side of the mounting frame 2, three filter components 4 arranged inside the filter barrel 3, a rotating rod 5 rotatably connected inside the filter barrel 3, a stirring rod 6 fixedly connected to the outer surface of the rotating rod 5, a first water passage chamber 7 opened inside the rotating rod 5, a second water passage chamber 8 opened inside the stirring rod 6, the first water passage chamber 7 and the second water passage chamber 8 being connected, a nozzle 9 embedded inside the stirring rod 6, the nozzle 9 being connected to the second water passage chamber 8, a water injection component arranged at the lower end of the rotating rod 5, and a flipping component arranged outside the mounting frame 2.

[0027] The filter assembly 4 includes an annular frame 401, which is fixedly installed on the inner wall of the filter barrel 3. A support plate 402 is fixedly connected inside the annular frame 401. The support plate 402 is rotatably sleeved on the outside of the rotating rod 5. A filter screen 403 is provided between the support plate 402 and the inner wall of the annular frame 401.

[0028] In the above embodiments, the three filter components 4 have different filtration accuracies, thereby achieving multi-stage filtration of gelatin.

[0029] The water injection assembly includes a connecting pipe 10, which is fixedly connected to the lower end of the rotating rod 5. The lower end of the connecting pipe 10 rotates through the lower surface of the filter bucket 3.

[0030] A water inlet pipe 12 is provided on the outside of the connecting pipe 10, and a rotating flange 11 is rotatably connected between the water inlet pipe 12 and the connecting pipe 10.

[0031] A scraper 13 is fixedly connected to the end of the stirring rod 6 away from the rotating rod 5. The scraper 13 is in contact with the inner wall of the filter barrel 3. Both sides of the scraper 13 are provided with inclined surfaces 1301. By setting the inclined surfaces 1301, the scraper 13 can effectively improve the removal efficiency of gelatin on the inner wall of the filter barrel 3.

[0032] The bottom plate of the filter barrel 3 has a cavity 14. A sprocket 16 is fixedly sleeved at one end of the connecting pipe 10 inside the cavity 14. A support shaft 15 is rotatably connected inside the cavity 14. A sprocket 16 is also fixedly sleeved on the outside of the support shaft 15. A chain 17 is meshed with the outside of the two sprockets 16.

[0033] A first motor 18 is fixedly connected to the lower surface of the filter barrel 3. The output shaft of the first motor 18 rotates and penetrates into the interior of the filter barrel 3. The output shaft of the first motor 18 is fixedly connected to the support shaft 15 through a coupling.

[0034] The flipping assembly includes a second motor 19, which is fixedly connected to the outer surface of the mounting frame 2. Two connecting rods 20 are fixedly connected to the outer surface of the filter barrel 3. The filter barrel 3 is rotatably connected between the two vertical plates of the mounting frame 2 through the connecting rods 20. The output shaft of the second motor 19 rotates through the interior of the mounting frame 2. The output shaft of the second motor 19 is fixedly connected to the connecting rods 20 through a coupling.

[0035] Among them, the first motor 18 and the second motor 19 are matched with power supply, wires, controller and microcomputer and other structures. Since they are not the main structures, they will not be described in detail in this article. At the same time, the filter barrel 3 can only rotate 180 degrees when it is flipped, so as to effectively avoid the wires from getting tangled.

[0036] Working principle:

[0037] When using this multi-stage fine filtration device for colloid purification, turning on the switch of the first motor 18 causes the output shaft of the first motor 18 to rotate, which in turn drives the support shaft 15. The rotation of the support shaft 15, along with the transmission of the sprocket 16 and chain 17, drives the rotation of the connecting pipe 10. Since the connecting pipe 10 and the inlet pipe 12 are connected by a rotating flange 11, and the inlet pipe 12 is restricted by external conveying equipment, the rotation of the connecting pipe 10 does not affect the rotation of the inlet pipe 12. The rotation of the connecting pipe 10 then drives the rotation of the rotating rod 5, which in turn drives the rotation of the stirring rod 6, which in turn drives the rotation of the scraper 13. The gelatin to be filtered is then added to the inside of the filter tank 3. The three filtration components 4 then filter the gelatin step by step, and the rotation of the stirring rod 6 agitates the gelatin, thus maintaining the colloidal solution in a uniform suspension state, improving the filtration effect and efficiency. After filtration, the gelatin is discharged from the outlet outside the filter tank 3.

[0038] When the filtration is complete and the filter bucket 3 needs to be cleaned, turn on the switch of the second motor 19. The rotation of the output shaft of the second motor 19 will drive the rotation of the connecting rod 20, thereby causing the filter bucket 3 to flip. Subsequently, water is injected and pressurized into the connecting pipe 10 through the external water injection component. At this time, the cleaning water will enter the interior of the second water injection chamber 8 through the first water chamber 7 and be sprayed out through the nozzle 9. This will rinse the filter component 4, and the scraper 13 will scrape the inner wall of the filter bucket 3, thus cleaning the filter bucket 3. At the same time, the staff can place a collection device on the lower side of the filter bucket 3 to facilitate the collection of cleaning water and impurities washed out.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-stage polishing device for colloid purification, comprising a mounting plate (1), characterized in that: The upper surface of the mounting plate (1) is fixedly connected with a mounting rack (2), the lower side of the mounting rack (2) is provided with a filter barrel (3), the inside of the filter barrel (3) is provided with three filter assemblies (4), the inside of the filter barrel (3) is rotatably connected with a rotating rod (5), the outer surface of the rotating rod (5) is fixedly connected with a stirring rod (6), the inside of the rotating rod (5) is provided with a first water passing cavity (7), the inside of the stirring rod (6) is provided with a second water passing cavity (8), the first water passing cavity (7) and the second water passing cavity (8) are communicated, the inside of the stirring rod (6) is embedded with a spray head (9), the spray head (9) and the second water passing cavity (8) are communicated, the lower end of the rotating rod (5) is provided with a water injection assembly, and the outside of the mounting rack (2) is provided with a turnover assembly.

2. The multi-stage polishing device for colloidal purification according to claim 1, characterized in that: The filter assembly (4) comprises an annular frame (401), the annular frame (401) is fixedly installed on the inner wall of the filter barrel (3), the inside of the annular frame (401) is fixedly connected with a support plate (402), the support plate (402) is rotatably sleeved on the outside of the rotating rod (5), and the support plate (402) and the inner wall of the annular frame (401) are provided with a filter screen (403).

3. The multi-stage polishing device for colloidal purification according to claim 1, characterized in that: The water injection assembly comprises a communication pipe (10), the communication pipe (10) is fixedly connected with the lower end of the rotating rod (5), and the lower end of the communication pipe (10) rotatably penetrates out of the lower surface of the filter barrel (3).

4. The multi-stage polishing device for colloidal purification according to claim 3, characterized in that: The outside of the communication pipe (10) is provided with a water inlet pipe (12), and a rotating flange (11) is rotatably connected between the water inlet pipe (12) and the communication pipe (10).

5. The multi-stage polishing device for colloidal purification according to claim 1, characterized in that: The end of the stirring rod (6) away from the rotating rod (5) is fixedly connected with a scraper (13), the scraper (13) is attached to the inner wall of the filter barrel (3), and the two sides of the scraper (13) are provided with inclined surfaces (1301).

6. The multi-stage polishing device for colloidal purification according to claim 4, characterized in that: A cavity (14) is formed in the bottom plate of the filter barrel (3), a sprocket (16) is fixedly sleeved on the end of the communication pipe (10) located in the cavity (14), a support shaft (15) is rotatably connected in the cavity (14), and the outside of the support shaft (15) is also fixedly sleeved with a sprocket (16). The outside of the two sprockets (16) is engaged with a chain (17).

7. The multi-stage polishing device for colloidal purification according to claim 6, characterized in that: The lower surface of the filter barrel (3) is fixedly connected with a first motor (18), the output shaft of the first motor (18) rotatably penetrates into the inside of the filter barrel (3), and the output shaft of the first motor (18) is fixedly connected with the support shaft (15) through a shaft coupling.

8. The multi-stage polishing device for colloidal purification according to claim 7, characterized in that: The turnover assembly comprises a second motor (19), the second motor (19) is fixedly connected to the outer surface of the mounting rack (2), the outer surface of the filter barrel (3) is fixedly connected with two connecting rods (20), the filter barrel (3) is rotatably connected between the two vertical plates of the mounting rack (2) through the connecting rods (20), the output shaft of the second motor (19) rotatably penetrates into the inside of the mounting rack (2), and the output shaft of the second motor (19) is fixedly connected with the connecting rods (20) through a shaft coupling.

Images