High-shear emulsifying machine for processing liquid defoaming agent

Abstract

The utility model discloses a liquid defoaming agent processing high-shear emulsifying machine which comprises a storage tank, the bottom of the outer wall of the storage tank is fixedly connected with an outer plate, the upper surface of the outer plate is symmetrically and fixedly connected with hydraulic cylinders, the other ends of the hydraulic cylinders are fixedly connected with a shear emulsifying structure, and the bottom of the shear emulsifying structure is arranged in an inner cavity of the storage tank. A stator and a rotor in a shearing and emulsifying link are improved, a replaceable assembly function is added, only modules need to be replaced after abrasion, overall replacement is not needed, practicability and economical efficiency of equipment are improved, adaptability and expandability of the equipment are enhanced, meanwhile, a sealing structure is additionally arranged, foam and air are prevented from being mixed in the shearing and emulsifying process, and the service life of the equipment is prolonged. The stability and the uniformity of the emulsion can be obviously improved.

Description

Technical Field

[0001] This utility model relates to the technical field of high-shear emulsifiers, specifically to a high-shear emulsifier for processing liquid defoamers. Background Technology

[0002] A high-shear emulsifier is a machine that can thoroughly refine and homogenize materials. It is widely used in the chemical, food, and pharmaceutical industries, primarily for uniformly mixing two or more immiscible liquids (such as oil and water) to form a stable emulsion. Its working principle is mainly based on high-speed shearing and stirring. The core components of a high-shear emulsifier are a high-speed rotating rotor (usually serrated) and a fixed stator. When the rotor rotates at high speed, the liquid is drawn into the narrow gap between the rotor and stator and torn into tiny droplets under the action of high-speed shearing force. This shearing force refines the liquid particles, thereby achieving uniform emulsification.

[0003] During high-speed rotation, wear is easily caused by frequent friction and shearing. This wear is particularly severe when handling high-viscosity liquids or liquids containing solid particles. Cleaning is especially difficult in the narrow gaps between the emulsifying heads, particularly after handling viscous or easily scaling liquids. Clogging may also occur when handling liquids containing solid particles or high viscosity. Utility Model Content

[0004] The purpose of this invention is to provide a high-shear emulsifier for processing liquid defoamers, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-shear emulsifier for processing liquid defoamers, comprising a storage tank, an outer plate fixedly connected to the bottom of the outer wall of the storage tank, hydraulic cylinders symmetrically fixedly connected to the upper surface of the outer plate, a shearing emulsification structure fixedly connected to the other end of the hydraulic cylinder, and the bottom of the shearing emulsification structure being placed in the inner cavity of the storage tank.

[0006] Preferably, the shearing emulsification structure includes a top plate, the lower surface of which is fixedly connected to the top end of the hydraulic cylinder, a bracket symmetrically fixedly connected to the lower surface of the top plate, an external threaded cylinder fixedly connected to the lower surface of the bracket, an internal threaded stator threadedly connected to the outer wall of the external threaded cylinder, and the outer wall of the internal threaded stator having uniformly distributed circular holes, an annular cylinder fixedly connected to the center of the upper surface of the top plate, a servo motor disposed at the center of the annular cylinder, and the lower surface of the servo motor being flanged to the center of the top plate, a motor shaft mounted at the center of the lower surface of the servo motor, the side wall of the motor shaft passing through the center of the top plate and the bracket in sequence, a sawtooth rotor disposed at the bottom end of the motor shaft, the center of the sawtooth rotor being fixedly connected to the center of the motor shaft by bolts, and the side wall of the sawtooth rotor being clearance-fitted with the inner wall of the internal threaded stator.

[0007] Preferably, the upper surface of the storage tank is uniformly provided with annular holes, the upper surface corners of the storage tank are fitted with a top cover, and the top cover is connected to the flange of the annular hole of the storage tank by bolts, and the center of the top cover is clearance-fitted with the side wall of the shear emulsification structure.

[0008] Preferably, a rubber ring is glued to the center of the upper surface of the top cover, the center of the rubber ring is in clearance fit with the side wall of the shear emulsification structure, and the top of the rubber ring is in contact with the shear emulsification structure.

[0009] Compared with existing technologies, the beneficial effects of this utility model are as follows: The stator and rotor of the shear emulsification process are improved to add replaceable assembly functionality. After wear, only the module needs to be replaced, eliminating the need for overall replacement, thus saving costs. The modular stator and rotor facilitate disassembly and cleaning, especially optimizing the structure of narrow gaps. Rapid disassembly and installation reduce downtime and improve efficiency. Simultaneously, it adapts to liquids with different viscosities and particle contents, allowing for stator and rotor replacement. Different modules adapt to different liquids, enhancing equipment versatility. It effectively optimizes problems such as mechanical wear, cleaning difficulties, and clogging, not only improving the practicality and economy of the equipment but also enhancing its adaptability and scalability. Furthermore, the addition of a sealing structure prevents foam and air from mixing in during shear emulsification, significantly improving the stability and uniformity of the emulsion. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model;

[0011] Figure 2 for Figure 1 Detailed structural diagram of the medium-shear emulsification structure;

[0012] Figure 3 for Figure 2 A cross-sectional view of the sawtooth rotor.

[0013] Figure 4 for Figure 2 Detailed structural diagram of a stator with internal threads;

[0014] In the diagram: 1. Storage tank; 2. Outer plate; 3. Hydraulic cylinder; 4. Shearing emulsification structure; 41. Top plate; 42. Annular cylinder; 43. Externally threaded cylinder; 44. Internally threaded stator; 45. Servo motor; 46. Motor shaft; 47. Sawtooth rotor; 48. Support; 5. Top cover; 6. Rubber ring. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-4 This utility model provides a high-shear emulsifier for processing liquid defoamers, including a storage tank 1. An outer plate 2 is fixedly connected to the bottom of the outer wall of the storage tank 1. A hydraulic cylinder 3 is symmetrically fixedly connected to the upper surface of the outer plate 2. A shearing emulsification structure 4 is fixedly connected to the other end of the hydraulic cylinder 3, and the bottom of the shearing emulsification structure 4 is placed in the inner cavity of the storage tank 1.

[0017] The shearing emulsification structure 4 includes a top plate 41. The lower surface of the top plate 41 is fixedly connected to the top end of the hydraulic cylinder 3. A bracket 48 is symmetrically fixedly connected to the lower surface of the top plate 41. An external threaded cylinder 43 is fixedly connected to the lower surface of the bracket 48. An internal threaded stator 44 is threadedly connected to the outer wall of the external threaded cylinder 43. The outer wall of the internal threaded stator 44 is uniformly provided with round holes. An annular cylinder 42 is fixedly connected to the center of the upper surface of the top plate 41. A servo motor 45 is set at the center of the annular cylinder 42. The lower surface of the servo motor 45 is connected to the flange at the center of the top plate 41. A motor shaft 46 is installed at the center of the lower surface of the servo motor 45. The side wall of the motor shaft 46 passes through the center of the top plate 41 and the bracket 48 in sequence. A sawtooth rotor 47 is set at the bottom end of the motor shaft 46. The center of the sawtooth rotor 47 is fixedly connected to the center of the motor shaft 46 by bolts. The side wall of the sawtooth rotor 47 is clearance-fitted with the inner wall of the internal threaded stator 44.

[0018] The upper surface of the storage tank 1 is uniformly provided with annular holes. The top cover 5 is attached to the corner of the upper surface of the storage tank 1 and is connected to the flange of the annular hole of the storage tank 1 by bolts. The center of the top cover 5 is fitted with the side wall of the shear emulsification structure 4 with clearance.

[0019] A rubber ring 6 is glued to the center of the upper surface of the top cover 5. The center of the rubber ring 6 is in clearance fit with the side wall of the shear emulsification structure 4, and the top of the rubber ring 6 is in contact with the shear emulsification structure 4.

[0020] Working Principle: During the shear emulsification of liquid defoamer, a suitable solvent or carrier, such as water or oil, is selected according to the formula, ensuring quality and freedom from impurities. Stabilizers or thickeners are added as needed. The storage tank 1 is then checked for cleanliness and residue before the solvent is poured into it. The top cover 5 is then fastened to the storage tank 1. Flange holes are provided at the contact points between the top cover 5 and the storage tank 1, and bolts are used for flange connection, providing initial shielding. The shear emulsification structure 4 is then lowered by the hydraulic cylinders 3 on both sides. The hydraulic cylinders 3 operate synchronously. During the raising and lowering of the shear emulsification structure 4, the top plate 41 of the shear emulsification structure 4 will adhere to the rubber ring 6 on the surface of the top cover 5. During high-speed stirring, the liquid easily generates foam and mixes in air. The top cover 5 and rubber ring 6 provide a seal during stirring, preventing foam and air from affecting the stability and uniformity of the emulsion. The servo motor 45 is guided to its center during installation by an annular cylinder 42. Bolts are provided on the surface of the top plate 41 to penetrate the servo motor 45, which is then secured with nuts, providing a replacement option for the servo motor 45. When installing the servo motor 45, the motor shaft 46 at the bottom of the servo motor 45 passes through the center of the top plate 41 and the bottom bracket 48. The sawtooth rotor 47 is then fixed to the motor shaft 46 with bolts. An external threaded cylinder 43 is also provided at the bottom of the bracket 48, and an internal threaded stator 44 is threadedly connected to it. During use, the servo motor 45 rotates, driving the sawtooth rotor 47. The core components of the shearing emulsification process are the high-speed rotating sawtooth rotor 47 and the fixed internal threaded stator 44. The outer wall of the internal threaded stator 44 has evenly distributed circular holes. When the sawtooth rotor 47 rotates at high speed, the liquid is drawn into the narrow gap between the sawtooth rotor 47 and the internally threaded stator 44, and is torn into tiny droplets under the action of high-speed shearing force. This shearing force can refine the liquid particles, thereby achieving uniform emulsification.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A liquid defoaming agent processing high shear emulsifier characterized by: Including the storage tank (1), the outer wall bottom of the storage tank (1) is fixedly connected with the outer plate (2), the upper surface of the outer plate (2) is fixedly connected with the hydraulic cylinder (3) symmetrically, the other end of the hydraulic cylinder (3) is fixedly connected with the shearing emulsification structure (4), and the bottom of the shearing emulsification structure (4) is placed in the inner cavity of the storage tank (1); The shearing emulsification structure (4) includes a top plate (41), the lower surface of the top plate (41) is fixedly connected with the top end of the hydraulic cylinder (3), the lower surface of the top plate (41) is fixedly connected with the support (48) symmetrically, the lower surface of the support (48) is fixedly connected with the outer threaded cylinder (43), the outer wall of the outer threaded cylinder (43) is threadedly connected with the inner threaded stator (44), and the outer wall of the inner threaded stator (44) is uniformly provided with a circular hole, the upper surface center of the top plate (41) is fixedly connected with the annular cylinder (42), the center of the annular cylinder (42) is provided with a servo motor (45), and the lower surface of the servo motor (45) is flange-connected with the center of the top plate (41), the lower surface center of the servo motor (45) is provided with a motor rotating shaft (46), the sidewall of the motor rotating shaft (46) penetrates the centers of the top plate (41) and the support (48) in sequence, and the bottom end of the motor rotating shaft (46) is provided with a sawtooth rotor (47), the center of the sawtooth rotor (47) is fixedly connected with the center of the motor rotating shaft (46) through bolts, and the sidewall of the sawtooth rotor (47) is clearance-fitted with the inner wall of the inner threaded stator (44).

2. A liquid defoaming agent processing high shear emulsifier according to claim 1, characterized in that: The upper surface of the storage tank (1) is uniformly provided with an annular circular hole, the upper surface corner of the storage tank (1) is attached with a top cover (5), and the top cover (5) is flange-connected with the annular circular hole of the storage tank (1) through bolts.

3. A liquid antifoam processing high shear emulsifier according to claim 2, characterised in that: The upper surface center of the top cover (5) is glued with a rubber ring (6), the center of the rubber ring (6) is clearance-fitted with the sidewall of the shearing emulsification structure (4), and the top of the rubber ring (6) is attached with the shearing emulsification structure (4). The upper surface center of the top cover (5) is glued with a rubber ring (6), the center of the rubber ring (6) is clearance-fitted with the sidewall of the shearing emulsification structure (4), and the top of the rubber ring (6) is attached with the shearing emulsification structure (4).

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