Organic fertilizer mixing treatment device
By designing a reciprocating motion of the spreading box and dual-shaft reverse stirring in the organic fertilizer mixing device, the problem of uneven dispersion of trace elements was solved, and the uniform distribution and efficient mixing of trace elements in organic fertilizer were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-17
AI Technical Summary
In existing technologies, the dispersion of trace elements in organic fertilizers is poor, resulting in large differences in the percentage of trace elements in organic fertilizers and low mixing efficiency.
The design employs a reciprocating motion of the spreading box within the horizontal range of the inlet, combined with a dual-shaft reverse stirring mechanism, to ensure that the trace element powder is evenly sprinkled onto the surface of the organic fertilizer during stirring, and to achieve thorough mixing through dual-shaft reverse stirring.
This method achieves uniform distribution and thorough mixing of trace elements in organic fertilizers, improves mixing efficiency, avoids trace element aggregation, and ensures product consistency.
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Figure CN223995859U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an organic fertilizer mixing and processing device, belonging to the technical field of mixing equipment. Background Technology
[0002] Organic fertilizers are now widely used in agriculture. In the production and preparation of organic fertilizers, different raw materials usually need to be mixed before further processing. However, in order to ensure the efficacy of organic fertilizers, certain elements such as nitrogen, phosphorus, and potassium usually need to be added when mixing various raw materials.
[0003] In existing technologies, when trace elements need to be added to the raw materials during the mixing process, workers usually add the trace elements to the raw materials being mixed all at once. This causes the trace elements to accumulate in one place in the raw materials. Although stirring the raw materials can disperse the trace elements, the dispersion effect of the trace elements in the raw materials is still poor, resulting in a large difference in the percentage of trace elements contained in each bag of organic fertilizer produced.
[0004] In addition, in existing technologies, unidirectional stirring is usually used to mix the organic fertilizers that need to be mixed. This not only results in poor mixing of the raw materials, but also requires a lot of time to achieve a thorough mixing effect, thus reducing the production efficiency of organic fertilizers. Utility Model Content
[0005] The technical problem to be solved by this invention is: how to evenly mix micronutrient fertilizers into organic fertilizers.
[0006] To address the above problems, the technical solution proposed by this utility model is as follows:
[0007] An organic fertilizer mixing and processing device includes a mixing hopper, a stirrer inside the mixing hopper, a feed inlet at the top of the mixing hopper, and a spreading box located above the mixing hopper for holding and dispensing trace element powder downwards. The spreading box has a spreading port at the bottom and can reciprocate within the horizontal range of the feed inlet.
[0008] The top inlet of the mixing hopper is rectangular, and the spreading box reciprocates along the length of the inlet.
[0009] The discharge port is long and narrow, with its length direction aligned with the width direction of the feed inlet of the mixing hopper below, and the length of the discharge port is less than the width of the feed inlet.
[0010] The material dispensing box has running wheels at its left and right ends, which travel on the top surface of the long sides of the inlet. The top center of the material dispensing box is also provided with a threaded hole whose axis is perpendicular to the axis of the running wheels. There is a threaded rod in the threaded hole that is engaged with the thread inside the threaded hole. The two ends of the threaded rod are respectively installed on the support one and support two on the top surface of the front and rear wide sides of the inlet. A servo motor one that connects to the threaded rod is provided on the outside of support one.
[0011] The material dispensing box contains a second agitator, which includes a material box agitating shaft and agitating teeth. Both ends of the material box agitating shaft extend out of the material box. Traveling wheels located outside both ends of the material box are installed and fixed on the material box agitating shaft, and the rotation of the material box agitating shaft is driven by the rotation of the traveling wheels.
[0012] The top surface of the long sides of the feed inlet is provided with drive teeth, and the traveling wheel is a gear that meshes with the drive teeth.
[0013] The agitator includes a hopper agitator shaft 1 and a hopper agitator shaft 2 arranged in parallel. Agitator blades are provided on the hopper agitator shaft 1 and the hopper agitator shaft 2. One end of the hopper agitator shaft 1 and the hopper agitator shaft 2 extends out of the mixing hopper. Drive gear 1 and drive gear 2 are respectively mounted outside the mixing hopper. Drive gear 1 and drive gear 2 mesh with each other and are driven by servo motor 2.
[0014] The second servo motor is installed at the bottom of the mixing hopper and is connected to either the first or second drive gear by a transmission belt. Beneficial effects
[0015] 1. It can ensure that the trace element powder can be evenly sprinkled on the surface of the constantly stirred organic fertilizer, avoiding the accumulation of trace element powder in one place in the organic fertilizer, so that the trace elements are evenly mixed in the organic fertilizer.
[0016] 2. The mixing hopper uses a dual-shaft reverse mixing system, which allows the organic fertilizer to be mixed more thoroughly. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of the organic fertilizer mixing and treatment device.
[0018] Figure 2 This is an endoscopic schematic diagram of the mixing chamber;
[0019] Figure 3 This is an endoscopic schematic diagram of the material dispensing box.
[0020] In the diagram: 1. Mixing hopper; 11. Feed inlet; 12. Support 1; 13. Support 2; 14. Drive gear; 15. Agitator 1; 151. Hopper agitating shaft 1; 1511. Drive gear 1; 152. Hopper agitating shaft 2; 1521. Drive gear 2; 16. Agitating blade; 17. Servo motor 2; 18. Transmission belt; 2. Dispensing box; 21. Dispensing port; 22. Threaded hole; 23. Traveling wheel; 24. Agitator 2; 241. Box agitating shaft; 242. Agitating gear; 25. Servo motor 1; 3. Threaded rod. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings:
[0022] like Figure 1 , 2 As shown, an organic fertilizer mixing and processing device includes a mixing hopper 1, a stirrer 15 inside the mixing hopper 1, and a feed inlet 11 at the top of the mixing hopper 1. The mixing and processing device also includes a distribution box 2 located above the mixing hopper 1 for holding and dispensing trace element powder downwards. The distribution box 2 has a dispensing port 21 at its bottom and can reciprocate within the horizontal range of the feed inlet 11. In application, the stirrer 15 inside the mixing hopper 1 continuously stirs the organic fertilizer within the mixing hopper 1, while the distribution box 2 reciprocates as it dispenses the trace element powder from above the mixing hopper 1, ensuring that the trace element powder is evenly distributed on the surface of the continuously stirred organic fertilizer and preventing the trace element powder from accumulating in one place within the organic fertilizer.
[0023] Preferably, the top inlet 11 of the mixing hopper 1 is rectangular, and the spreading box 2 reciprocates along the length of the inlet 11.
[0024] The sprinkling port 21 is long and narrow, and its length direction is consistent with the width direction of the feed inlet 11 of the mixing hopper 1 below. The length of the sprinkling port 21 is less than the width of the feed inlet 11. This ensures that the sprinkled trace element powder has a large sprinkling area and that all trace element powder can be sprinkled on the organic fertilizer in the mixing hopper 1 to avoid waste.
[0025] The material dispensing box 2 has traveling wheels 23 at its left and right ends, which travel on the top surfaces of the long sides of the inlet 11. The top center of the material dispensing box 2 also has a threaded hole 22 with its axis perpendicular to the axis of the traveling wheels 23. A threaded rod 3, which engages with the internal thread of the threaded hole 22, is located within the threaded hole 22. The two ends of the threaded rod 3 are respectively mounted on supports 12 and 13 located on the top surfaces of the front and rear wide sides of the inlet 11. A servo motor 25, which connects to the threaded rod 3, is located outside the support 12. In operation, the servo motor 25 drives the threaded rod 3 to rotate in both directions, thereby propelling the material dispensing box 2 to reciprocate above the mixing hopper 1.
[0026] like Figure 2 , 3 As shown, the dispensing box 2 contains a second agitator 24, which includes a dispensing box agitating shaft 241 and agitating teeth 242. Both ends of the dispensing box 241 extend outside the dispensing box 2. Traveling wheels 23, located at both ends of the dispensing box 2, are mounted and fixed on the dispensing box agitating shaft 241. The rotation of the traveling wheels 23 drives the dispensing box agitating shaft 241 to rotate. Thus, while the servo motor 25 drives the dispensing box 2 to reciprocate, it also drives the dispensing box agitating shaft 241 to rotate in both directions, keeping the second agitator in operation. This ensures that the trace element powder does not clump and thus prevents it from interrupting its downward dispensing.
[0027] The top surface of the long sides of the feed inlet 11 is provided with drive teeth 14, and the traveling wheel 23 is a gear that meshes with the drive teeth 14. In this way, when the feeding box 2 reciprocates, the traveling wheel 23 is forced to rotate to drive the mixing shaft 241 of the feeding box to rotate, thus avoiding the slippage of the traveling wheel 23 during travel, which would cause the agitator 24 to fail to work.
[0028] like Figure 2 As shown, the mixer 15 includes a first hopper mixing shaft 151 and a second hopper mixing shaft 152 arranged in parallel. Mixing blades 16 are provided on both the first hopper mixing shaft 151 and the second hopper mixing shaft 152. One end of each shaft extends out of the mixing hopper 1, and a first drive gear 1511 and a second drive gear 1521 are respectively mounted outside the mixing hopper 1. The first drive gear 1511 and the second drive gear 1521 mesh with each other and are driven by a second servo motor 17. In this way, the first hopper mixing shaft 151 and the second hopper mixing shaft 152 rotate in opposite directions, resulting in more thorough mixing and better uniform mixing of the organic fertilizer.
[0029] Servo motor 17 is installed at the bottom of mixing hopper 1 and is connected to drive gear 1511 or drive gear 1521 by transmission belt 18.
[0030] The above embodiments are only used to describe the present invention more clearly, and should not be regarded as limiting the scope of protection covered by the present invention. Any equivalent modifications should be regarded as falling within the scope of protection covered by the present invention.
Claims
1. An organic fertilizer mixing treatment device, comprising a mixing bucket (1), a stirrer I (15) is arranged in the mixing bucket (1), and a feeding port (11) is arranged at the top of the mixing bucket (1), characterized in that: It also comprises a material scattering box (2) above the mixing hopper (1) for containing and scattering the trace element powder downward, the bottom of the material scattering box (2) is provided with a scattering port (21), and the material scattering box (2) can reciprocate within the horizontal range of the inlet port (11).
2. The organic fertilizer mixing treatment apparatus according to claim 1, characterized by: The top inlet port (11) of the mixing hopper (1) is rectangular, and the material scattering box (2) reciprocates along the length direction of the inlet port (11).
3. The organic fertilizer mixing treatment apparatus according to claim 2, characterized by: The scattering port (21) is long and narrow, the length direction of the scattering port (21) is consistent with the width direction of the inlet port (11) of the mixing hopper (1) below, and the length of the scattering port (21) is less than the width of the inlet port (11).
4. The organic fertilizer mixing treatment apparatus according to claim 2, characterized by: The left and right ends of the material scattering box (2) are provided with running wheels (23) running on the top surfaces of the long sides of the inlet port (11) respectively, and the top center of the material scattering box (2) is also provided with a threaded hole (22) whose axis is perpendicular to the axis of the running wheels (23), the threaded hole (22) is provided with a threaded rod (3) matched with the threads in the threaded hole (22), the two ends of the threaded rod (3) are respectively installed on the supports one (12) and two (13) arranged on the top surfaces of the front and rear wide sides of the inlet port (11), and a servo motor one (25) connected with the threaded rod (3) is arranged outside the support one (12).
5. The organic fertilizer mixing treatment apparatus according to claim 4, characterized by: The material scattering box (2) is provided with a stirrer two (24), the stirrer two (24) comprises a box stirring shaft (241) and stirring teeth (242), the two ends of the box stirring shaft (241) respectively extend out of the material scattering box (2), and the running wheels (23) outside the two ends of the material scattering box (2) are installed and fixed on the box stirring shaft (241), and the rotation of the running wheels (23) drives the rotation of the box stirring shaft (241).
6. The organic fertilizer mixing treatment apparatus according to claim 5, characterized by: The top surfaces of the long sides of the inlet port (11) are provided with driving teeth (14), and the running wheels (23) are gear wheels engaged with the driving teeth (14).
7. The organic fertilizer mixing treatment apparatus according to claim 1, characterized by: The stirrer one (15) comprises parallel arranged hopper stirring shaft one (151) and hopper stirring shaft two (152), the stirring blades (16) are arranged on the hopper stirring shaft one (151) and the hopper stirring shaft two (152), one end of the hopper stirring shaft one (151) and the hopper stirring shaft two (152) extends out of the mixing hopper (1) and is respectively equipped with a driving gear one (1511) and a driving gear two (1521) outside the mixing hopper (1), the driving gear one (1511) and the driving gear two (1521) are engaged, and the driving gear one (1511) and the driving gear two (1521) are driven by a servo motor two (17).
8. The organic fertilizer mixing treatment apparatus according to claim 7, characterized by: The servo motor two (17) is installed at the bottom of the mixing hopper (1), and the driving gear one (1511) or the driving gear two (1521) is in transmission relationship with the servo motor two (17) through a transmission belt (18).