Rolling dry-method granulation equipment with cooling water channel
By introducing cooling water channels and a semiconductor refrigeration system into the dry granulation equipment, the problems of caking and mold growth caused by high temperature of fertilizer granules have been solved, achieving efficient cooling and quality improvement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-12
- Publication Date
- 2026-03-17
AI Technical Summary
During the dry granulation process, fertilizer granules generate high temperatures due to friction, making subsequent heat preservation difficult and causing them to easily absorb air moisture, clump together, and become moldy.
A roller pressing dry granulation device with a cooling water channel was designed. The high-temperature particles are cooled by heat exchange with cooling water in the cooling box, and the cooling water in the water tank is further cooled by semiconductor refrigeration chip and heat-conducting fins. Combined with the granulation roller driven by servo motor, the particle forming and cooling are realized.
This effectively prevents fertilizer granules from clumping and becoming moldy, improves product quality, and ensures the cooling effect and production efficiency of the fertilizer.
Smart Images

Figure CN223996024U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of granulation equipment technology, and more specifically, to a roller press dry granulation equipment with a cooling water channel. Background Technology
[0002] The dry granulation method is a relatively simple fertilizer production process. This method mainly involves mechanically mixing and grinding raw materials in a solid state, and then directly producing granular fertilizer using specific equipment and technology. The dry granulation method is characterized by the absence of complex chemical reactions, resulting in high production efficiency. This process mainly includes steps such as raw material crushing, screening, mixing, granulation, and packaging. During granulation, high temperature and high pressure techniques are used to make the raw material particles compact for easy use. Fertilizer produced by roller pressing will be at high temperatures; for example, the heat generated by friction during continuous granulation on the forming rollers will be conducted to the fertilizer. This warm fertilizer is not conducive to subsequent heat preservation, and the high temperature makes it easy for the fertilizer to absorb moisture from the air, leading to clumping and mold growth. Therefore, we propose a roller pressing dry granulation device with a cooling water channel. Utility Model Content
[0003] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a roller press dry granulation equipment with cooling water channel.
[0004] To solve the above problems, the present invention adopts the following technical solution:
[0005] A roller press dry granulation device with a cooling water channel includes a granulation box. A feeding port is fixedly connected to the top of the granulation box. A granulation mechanism is installed on the granulation box. A cooling box is fixedly fitted inside the inner cavity of the granulation box. Multiple water inlet pipes are fixedly fitted to one side of the bottom surface of the cooling box, and a water distribution box is fixedly fitted to the bottom end of each water inlet pipe. Multiple water outlet pipes are fixedly fitted to the other side of the bottom surface of the cooling box, and a water collection box is fixedly fitted to the bottom end of each water outlet pipe. The inner cavity of the granulation box... A water tank is fixedly connected to the bottom surface of the container. A return water pipe is fixedly sleeved on the top of the water tank. The top end of the return water pipe is fixedly sleeved to the inner cavity of the water collection box. A water pump is fixedly installed on the top surface of the water tank. A water pump is fixedly connected to both ends of the water pump. The bottom end of one water pump extends into the inner cavity of the water tank, and the top end of the other water pump is fixedly sleeved to the inner cavity of the water distribution box. A refrigeration mechanism is provided on the side of the water tank, and a temperature sensor is fixedly installed on the inner wall of the water tank.
[0006] As a preferred embodiment of the present invention, the refrigeration mechanism includes a semiconductor refrigeration chip fixedly installed on the side of the water tank. The refrigeration surface of the semiconductor refrigeration chip extends into the inner cavity of the water tank and is fixedly connected with a temperature-conducting fin. The heating surface of the semiconductor refrigeration chip is fixedly connected with a heat dissipation fin.
[0007] As a preferred embodiment of this utility model, the granulation mechanism includes two granulation rollers rotatably connected to the inner cavity of the granulation box and a servo motor fixedly installed on one side of the granulation box. One end of each of the two granulation roller shafts extends to the outside of the granulation box and is fixedly fitted with a spur gear. The two spur gears mesh with each other. The output shaft of the servo motor is connected to the other end of one of the granulation roller shafts. The sides of the two granulation rollers are in contact with each other, and the end faces of the two granulation rollers are in contact with the inner wall of the granulation box.
[0008] As a preferred embodiment of this utility model, a control panel is fixedly installed on the side of the granulation box, and the control panel is electrically connected to the servo motor, water pump, semiconductor refrigeration chip and temperature sensor respectively.
[0009] As a preferred embodiment of this utility model, a discharge hopper is provided on the side of the granulation box, and the bottom surface of the inner cavity of the discharge hopper is flush with the top surface of the cooling box.
[0010] As a preferred embodiment of this utility model, a threaded plug is threadedly installed on the top surface of the water tank, and a switch valve is fixedly installed on the side of the water tank. One end of the switch valve extends to the bottom of the inner cavity of the water tank, and the other end of the switch valve is fixedly connected to a drain pipe.
[0011] As a preferred embodiment of this utility model, a water exchange door is hinged to the rear of the granulation box, and the water exchange door is provided with multiple heat dissipation holes.
[0012] The advantages of this utility model are:
[0013] (1) In this utility model, the granules formed by the granulation roller fall onto the cooling box. Due to the friction between the granulation roller and the raw material, the granules will have a high temperature. In addition, the cooling water in the inner cavity of the water tank flows in the inner cavity of the cooling box through the cooperation of the water pump, water pipe, water distribution box, water inlet pipe, water outlet pipe, water collection box and water return pipe. The low temperature of the cooling water in the cooling box is used to exchange heat and cool down the granules on the top surface of the cooling box, so as to avoid moisture absorption, clumping and mold growth, and improve product quality.
[0014] (2) In this utility model, by using the semiconductor cooling chip, the heat-conducting fins and the heat dissipation fins in combination, the semiconductor cooling chip is energized to generate a low temperature on its cooling surface. The heat-conducting fins are used to guide the low temperature of the cooling surface of the semiconductor cooling chip into the water in the inner cavity of the water tank, so as to cool down the cooling water in the water tank and ensure the cooling effect of the granulated particles in the subsequent process. It has good practicality. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the front of this utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of the back of this utility model;
[0017] Figure 3 This is a cross-sectional view of the present invention;
[0018] Figure 4 This is a cross-sectional schematic diagram of the cooling box of this utility model;
[0019] Figure 5 This is a cross-sectional schematic diagram of the water tank of this utility model.
[0020] Explanation of the labels in the diagram:
[0021] 1. Granulation box; 2. Feeding port; 3. Granulation mechanism; 4. Cooling box; 5. Water inlet pipe; 6. Water distribution box; 7. Water outlet pipe; 8. Water collection box; 9. Return water pipe; 10. Water tank; 11. Refrigeration mechanism; 12. Water pump; 13. Pumping pipe; 14. Semiconductor cooling chip; 15. Temperature conductive fins; 16. Heat dissipation fins; 17. Temperature sensor; 18. Switch valve; 19. Drain pipe; 20. Threaded plug; 21. Granulation roller; 22. Servo motor; 23. Spur gear; 24. Control panel; 25. Discharge hopper; 26. Water exchange valve; 27. Heat dissipation hole. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Example:
[0026] Please see Figure 1-5 A roller press dry granulation device with cooling water channels includes a granulation box 1, a feeding port 2 fixedly connected to the top of the granulation box 1, a granulation mechanism 3 installed on the granulation box 1, a cooling box 4 fixedly fitted inside the granulation box 1, multiple water inlet pipes 5 fixedly fitted to one side of the bottom surface of the cooling box 4, a water distribution box 6 fixedly fitted to the bottom end of the multiple water inlet pipes 5, multiple water outlet pipes 7 fixedly fitted to the other side of the bottom surface of the cooling box 4, a water collection box 8 fixedly fitted to the bottom end of the multiple water outlet pipes 7, and a water distribution box 8 fixedly fitted to the bottom surface of the granulation box 1. A water tank 10 is connected to the water tank 10. A return water pipe 9 is fixedly connected to the top of the water tank 10. The top end of the return water pipe 9 is fixedly connected to the inner cavity of the water collection box 8. A water pump 12 is fixedly installed on the top surface of the water tank 10. A water pump 13 is fixedly connected to both ends of the water pump 12. The bottom end of one water pump 13 extends into the inner cavity of the water tank 10, and the top end of the other water pump 13 is fixedly connected to the inner cavity of the water distribution box 6. A cooling mechanism 11 is provided on the side of the water tank 10. A temperature sensor 17 is fixedly installed on the inner wall of the water tank 10.
[0027] In this embodiment, temperature sensor 17 is used to measure the water temperature inside the water tank 10.
[0028] For details, please refer to Figure 3 and Figure 5 The refrigeration mechanism 11 includes a semiconductor refrigeration chip 14 fixedly installed on the side of the water tank 10. The refrigeration surface of the semiconductor refrigeration chip 14 extends into the inner cavity of the water tank 10 and is fixedly connected to a heat-conducting fin 15. The heating surface of the semiconductor refrigeration chip 14 is fixedly connected to a heat dissipation fin 16.
[0029] In this embodiment, the low temperature generated by the cooling surface of the semiconductor refrigeration chip 14 is conducted to the water in the inner cavity of the water tank 10 by the heat-conducting fins 15, and the high temperature generated by the heating surface of the semiconductor refrigeration chip 14 is discharged by the heat dissipation fins 16.
[0030] For details, please refer to Figure 1 and Figure 3The granulation mechanism 3 includes two granulation rollers 21 rotatably connected to the inner cavity of the granulation box 1 and a servo motor 22 fixedly installed on one side of the granulation box 1. One end of the rotating shaft of each of the two granulation rollers 21 extends to the outside of the granulation box 1 and is fixedly sleeved with a spur gear 23. The two spur gears 23 mesh with each other. The output shaft of the servo motor 22 is connected to the other end of the rotating shaft of one of the granulation rollers 21. The sides of the two granulation rollers 21 are in contact with each other, and the end faces of the two granulation rollers 21 are in contact with the inner wall of the granulation box 1.
[0031] In this embodiment, a servo motor 22 drives a granulation roller 21 and a spur gear 23 to rotate. The meshing transmission between the two spur gears 23 drives the two granulation rollers 21 to rotate in opposite directions, so as to use the forming holes on the granulation rollers 21 to form the material.
[0032] For details, please refer to Figures 1 to 5 A control panel 24 is fixedly installed on the side of the granulation box 1. The control panel 24 is electrically connected to the servo motor 22, the water pump 12, the semiconductor cooling chip 14, and the temperature sensor 17.
[0033] In this embodiment, the servo motor 22, water pump 12 and semiconductor cooling chip 14 are controlled by the control panel 24, and the water temperature inside the water tank 10 is displayed by the temperature sensor 17.
[0034] For details, please refer to Figures 1 to 3 The granulation box 1 is provided with a discharge hopper 25 on its side. The bottom surface of the inner cavity of the discharge hopper 25 is flush with the top surface of the cooling box 4.
[0035] In this embodiment, the cooled granular product on the cooling box 4 is discharged through the discharge hopper 25.
[0036] For details, please refer to Figure 5 A threaded plug 20 is threadedly installed on the top surface of the water tank 10, and a switch valve 18 is fixedly installed on the side of the water tank 10. One end of the switch valve 18 extends to the bottom of the inner cavity of the water tank 10, and the other end of the switch valve 18 is fixedly connected to a drain pipe 19.
[0037] In this embodiment, the cooling water in the water tank 10 is discharged through the switch valve 18 and the drain pipe 19, and cooling water is added into the inner cavity of the water tank 10 through the threaded plug 20, thereby replacing the cooling water.
[0038] For details, please refer to Figure 5 The rear of the granulation box 1 is hinged with a water exchange door 26, and the water exchange door 26 is provided with multiple heat dissipation holes 27.
[0039] In this embodiment, the heat dissipated from the heat dissipation fins 16 is discharged through the heat dissipation holes 27.
[0040] Working principle: In use, the raw material for granulation is first put into the inner cavity of the granulation box 1 through the feeding port 2. The servo motor 22 is started to drive one granulation roller 21 and one spur gear 23 to rotate. The meshing transmission between the two spur gears 23 drives the two granulation rollers 21 to rotate. The raw material is granulated by the two granulation rollers 21, and the formed granules fall onto the top surface of the cooling box 4. In addition, the granules will be hot during granulation. Then, the water pump 12 is started to pump the cooling water in the water tank 10 into the inner cavity of the water distribution box 6 through the water pumping pipe 13, and the water in the inner cavity of the water distribution box 6 is introduced into the cooling box through the water inlet pipe 5. The inner cavity of the cooling box 4 utilizes the low temperature of the cooling water in the cooling box 4 and the particles on the cooling box 4 for heat exchange, thereby cooling the particles. In addition, the water in the cooling box 4 flows back to the inner cavity of the water tank 10 from the outlet pipe 7, the water collection box 8 and the return water pipe 9. Finally, when the temperature sensor 17 detects that the temperature of the cooling water in the inner cavity of the water tank 10 has risen and is insufficient for heat exchange and cooling, the semiconductor cooling chip 14 is energized to generate a low temperature on its cooling surface. The low temperature is conducted to the cooling water by the heat-conducting fins 15 to cool the cooling water. In addition, the heat generated by the semiconductor cooling chip 14 during operation is dissipated through the heat dissipation fins 16.
[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A roller press dry granulation apparatus with cooling water channels comprising a granulation box (1) characterized by: The top of the granulating box (1) is fixedly connected with a feeding opening (2), the granulating box (1) is provided with a granulating mechanism (3), the inner cavity of the granulating box (1) is fixedly sleeved with a cooling box (4), one side of the bottom surface of the cooling box (4) is fixedly sleeved with a plurality of water inlet pipes (5), the bottom ends of the plurality of water inlet pipes (5) are fixedly sleeved with a water distribution box (6), the other side of the bottom surface of the cooling box (4) is fixedly sleeved with a plurality of water outlet pipes (7), the bottom ends of the plurality of water outlet pipes (7) are fixedly sleeved with a water collecting box (8), the bottom surface of the inner cavity of the granulating box (1) is fixedly connected with a water tank (10), the top of the water tank (10) is fixedly sleeved with a water return pipeline (9), the top end of the water return pipeline (9) is fixedly sleeved into the inner cavity of the water collecting box (8), the top surface of the water tank (10) is fixedly installed with a water pump (12), the two ends of the water pump (12) are fixedly connected with water pumping pipelines (13) respectively, the bottom end of one water pumping pipeline (13) extends into the inner cavity of the water tank (10), the top end of the other water pumping pipeline (13) is fixedly sleeved into the inner cavity of the water distribution box (6), the side of the water tank (10) is provided with a refrigeration mechanism (11), and the inner wall of the water tank (10) is fixedly installed with a temperature sensor (17).
2. The roller compaction apparatus with cooling water channels according to claim 1, wherein: The refrigeration mechanism (11) comprises a semiconductor refrigeration sheet (14) fixedly installed on the side of the water tank (10), the refrigeration surface of the semiconductor refrigeration sheet (14) extends to the inner cavity of the water tank (10) and is fixedly connected with a temperature conduction fin (15), and the heating surface of the semiconductor refrigeration sheet (14) is fixedly connected with a heat dissipation fin (16).
3. A roller compaction dry granulation apparatus with cooling water channels as claimed in claim 2, wherein: The granulating mechanism (3) comprises two granulating roller cylinders (21) rotatably connected in the inner cavity of the granulating box (1) and a servo motor (22) fixedly installed on one side of the granulating box (1), one end of the rotating shaft of each of the two granulating roller cylinders (21) extends to the outside of the granulating box (1) and is fixedly sleeved with a straight gear (23), the two straight gears (23) are meshed with each other, the output shaft of the servo motor (22) and the other end of the rotating shaft of one granulating roller cylinder (21) are connected, the side surfaces of the two granulating roller cylinders (21) are abutted, and the end surfaces of the two granulating roller cylinders (21) and the inner wall of the granulating box (1) are abutted.
4. The roller compaction apparatus with cooling water channels according to claim 3, wherein: The side of the granulating box (1) is fixedly installed with a control panel (24), and the control panel (24) is electrically connected with the servo motor (22), the water pump (12), the semiconductor refrigeration sheet (14) and the temperature sensor (17) respectively.
5. The roller compaction apparatus with cooling water channels of claim 1, wherein: The side of the granulating box (1) is provided with a discharge hopper (25), and the bottom surface of the inner cavity of the discharge hopper (25) is flush with the top surface of the cooling box (4).
6. The roller compaction apparatus with cooling water channels of claim 1, wherein: The top surface of the water tank (10) is threadedly installed with a threaded plug (20), the side of the water tank (10) is fixedly installed with an on-off valve (18), one end of the on-off valve (18) extends to the bottom of the inner cavity of the water tank (10), and the other end of the on-off valve (18) is fixedly connected with a drain pipe (19).
7. The roller compaction apparatus with cooling water channels of claim 1, wherein: The rear part of the granulating box (1) is hingedly connected with a water changing door (26), and a plurality of heat dissipation holes (27) are formed in the water changing door (26).