High-efficiency ozone generator

Abstract

The utility model relates to the field of ozone generators, in particular to a high-efficiency ozone generator which comprises a pre-purification box, a filter box, a reaction box, an exhaust pipe, an air inlet pipe and a water cooling module, the first rough filter plate and the second rough filter plate which are staggered end to end are matched with the fine filter plate and the filter membrane plate to synergistically intercept impurities such as particulate matters and oil stains in an air source stage by stage, the first rough filter plate and the second rough filter plate are driven by the air cylinder to realize self-adaptive adjustment, and the vibration cleaning function of the friction block and the spring damper is combined to reduce impurity adhesion and improve the air quality. The fine filter plate is provided with multiple layers of filter holes, so that the filter precision is further refined, the carbon deposition risk is reduced from the source, and the equipment maintenance period is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of ozone generators, and more particularly to a high-efficiency ozone generator. Background Technology

[0002] An ozone generator is a device that uses specific technology to convert oxygen into ozone, causing oxygen molecules to break chemical bonds and recombine into ozone molecules. Ozone generators are key equipment in the industrial, medical and environmental protection fields, used to generate high-concentration ozone gas or ozone water on demand.

[0003] Traditional ozone generators generate ozone by injecting a gas source into an internal high-frequency, high-voltage electric field to ionize oxygen. However, because the gas source contains impurities, these impurities adhere to the side walls of the treatment channel, resulting in carbon buildup. This affects the overall purification effect during subsequent ionization treatments. Therefore, it is possible to design a high-efficiency ozone generator. Utility Model Content

[0004] To overcome the problem that ozone is generated by injecting oxygen into the internal high-frequency high-voltage electric field through the gas source, and that the gas source contains impurities, causing impurities to adhere to the side walls of the treatment channel, resulting in carbon buildup, which affects the overall purification effect during subsequent ionization treatment.

[0005] The technical solution of this utility model is as follows: a high-efficiency ozone generator, including a pre-purification box, a filter box, a reaction box, an exhaust pipe, an air inlet pipe, and a water-cooling module; the pre-purification box is used for primary purification of impurities in the gas source, the top of the pre-purification box is fixedly connected to a filter box for refining impurities, the top of the filter box is fixedly connected to a reaction box for gas source ozone reaction, one end of the pre-purification box is connected to an air inlet pipe for adding gas source, one end of the reaction box is connected to an exhaust pipe for discharging reaction gas, and a water-cooling module for changing internal temperature is provided on the reaction box below the exhaust pipe.

[0006] Preferably, the first and second coarse filter plates, which are staggered, work together with the fine filter plate and the filter membrane plate to intercept particulate matter, oil and other impurities in the air source in stages. The first and second coarse filter plates are adaptively adjusted by the cylinder drive. Combined with the vibration cleaning function of the friction block and spring damping, the adhesion of impurities is reduced.

[0007] Preferably, the bottom of the pre-purification box is fixedly connected to an insulated base, and the inner bottom of the pre-purification box is symmetrically provided with adjustment grooves. The interior of the pre-purification box is provided with several sets of first coarse filter plates and second coarse filter plates, which are connected end to end in an alternating manner. The first coarse filter plates and second coarse filter plates are rotatably connected by an adjustment shaft. The bottom of the first coarse filter plates and second coarse filter plates are symmetrically fixedly connected to guide blocks. A connecting plate is fixedly connected to the end of the first coarse filter plate away from the second coarse filter plate, and a spring column is fixedly connected to the end of the first coarse filter plate away from the connecting plate.

[0008] Preferably, the spring column is equipped with spring damping inside, and the center of the connecting plate is equipped with a cylinder. The cylinder pushes the connecting plate to drive the first coarse filter plate and the second coarse filter plate to move along the adjustment groove through the guide block. The pre-purification box is provided with mounting holes for installing the cylinder. Several sets of first filter holes are distributed on the first coarse filter plate, and several sets of filter grooves are distributed on the second coarse filter plate. Friction blocks are distributed between the two sets of filter grooves, and the friction blocks are equipped with spring damping inside.

[0009] Preferably, a filter membrane plate is fixed to the bottom of the filter box, and several sets of fine filter plates are stacked inside the filter box from bottom to top, with several sets of second filter holes distributed on the fine filter plates.

[0010] Preferably, ozone concentration sensors are symmetrically arranged on the top of the reaction chamber, a probe is provided at the bottom of the ozone concentration sensor, an indicator light is electrically connected to the top of the ozone concentration sensor, a main electrode rod is provided at the center of the interior of the reaction chamber, and several sets of auxiliary rods are distributed around the main electrode rod.

[0011] Preferably, both the auxiliary rod and the main electrode rod are circumferentially fixed with electrode release modules at their outer ends, and both the auxiliary rod and the main electrode rod are equipped with drive motors at their ends. The outer ends of the electrode release modules are electrically connected to voltage modules, and the reaction chamber is equipped with a main control module. A cable connects the main control module and the voltage module.

[0012] Preferably, the exhaust pipe has a main pipe at its center, surrounded by several sets of branch pipes. An airtight sleeve is provided between the intake pipe and the pre-purification box. The intake pipe has an inner pipe at its center. Several sets of mounting strips are provided circumferentially at the outer end of the intake pipe. Several sets of locking holes are linearly opened on the mounting strips. The water-cooling module includes a water-cooling module, a water tank, and a condenser pipe. A water cap is provided at the outer end of the water tank. The water-cooling module is located inside the water tank. A condenser pipe is provided at the outer end of the water-cooling module.

[0013] The beneficial effects of this utility model are:

[0014] 1. Unlike traditional methods that rely on injecting gas into an internal high-frequency, high-voltage electric field to ionize oxygen and generate ozone, this method addresses the issue of impurities in the gas source causing carbon buildup on the sidewalls of the processing channel, which negatively impacts the overall purification effect during subsequent ionization. Instead, it utilizes a dynamic, staggered first and second coarse filter plate, working in conjunction with a fine filter plate and a filter membrane plate, to progressively intercept particulate matter, oil, and other impurities from the gas source. The first and second coarse filter plates are adaptively adjusted via cylinder drive, combined with a vibration cleaning function using friction blocks and spring damping to reduce impurity adhesion. The fine filter plate features a multi-layered filter design, further refining filtration accuracy and reducing the risk of carbon buildup at the source, extending equipment maintenance cycles. The main electrode rod and auxiliary rod work in conjunction with a circumferentially distributed electrode release module, precisely controlling the electric field distribution through a voltage module to enhance oxygen ionization efficiency. The condenser tubes and water-cooling module within the water-cooling unit work in synergy with the heat-insulating base to quickly dissipate heat from the reaction chamber, preventing electrode material degradation or ozone decomposition due to high temperatures and ensuring a stable reaction environment. Attached Figure Description

[0015] Figure 1 The diagram shown is a schematic representation of the overall structure of this practical ozone generator.

[0016] Figure 2 The diagram shown is of the pre-purification chamber of this practical ozone generator;

[0017] Figure 3 The diagram shown is of the filter box of this practical ozone generator;

[0018] Figure 4 The diagram shown is a schematic of the reaction chamber of this practical ozone generator;

[0019] Figure 5 The diagram shown is of the air inlet pipe of this practical ozone generator.

[0020] Explanation of reference numerals in the attached drawings: 1. Pre-purification box; 2. Filter box; 3. Reaction box; 4. Exhaust pipe; 5. Inlet pipe; 6. Water-cooled module; 101. Insulated base; 102. Mounting hole; 103. First coarse filter plate; 104. Second coarse filter plate; 105. Adjusting shaft; 106. Adjusting groove; 107. Friction block; 108. Filter groove; 109. First filter hole; 110. Guide block; 111. Spring column; 112. Cylinder; 113. Connecting plate; 201. Fine filter plate ; 202, Filter membrane plate; 203, Second filter hole; 301, Ozone concentration sensor; 302, Signal light; 303, Main electrode rod; 304, Auxiliary rod; 305, Electrode release module; 306, Main control module; 307, Cable; 308, Voltage module; 309, Drive motor; 401, Main pipe; 402, Branch pipe; 501, Airtight sleeve; 502, Mounting strip; 503, Clip hole; 504, Inner tube; 601, Water cover; 602, Water cooling module. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figures 1-5 This utility model provides an embodiment of a high-efficiency ozone generator, including a pre-purification box 1, a filter box 2, a reaction box 3, an exhaust pipe 4, an air inlet pipe 5, and a water-cooling module 6; the pre-purification box 1 is used for primary purification of impurities in the gas source, the top of the pre-purification box 1 is fixedly connected to the filter box 2 for refining the impurities, the top of the filter box 2 is fixedly connected to the reaction box 3 for the gas source ozone reaction, one end of the pre-purification box 1 is connected to the air inlet pipe 5 for adding the gas source, one end of the reaction box 3 is connected to the exhaust pipe 4 for discharging the reaction gas, and the reaction box 3 is provided with a water-cooling module 6 below the exhaust pipe 4 to change the internal temperature.

[0023] Please see Figures 2-3 In this embodiment, a heat-insulating base 101 is fixedly connected to the bottom of the pre-purification box 1. Adjustment grooves 106 are symmetrically provided on the inner bottom of the pre-purification box 1. Several sets of first coarse filter plates 103 and second coarse filter plates 104 are provided inside the pre-purification box 1. These sets of first coarse filter plates 103 and second coarse filter plates 104 are connected end-to-end in an alternating manner. The first coarse filter plates 103 and second coarse filter plates 104 are rotatably connected via an adjusting shaft 105. Guide blocks 110 are symmetrically fixedly connected to the bottom of the first coarse filter plates 103 and second coarse filter plates 104. A connecting plate 113 is fixedly connected to the end of the first coarse filter plate 103 away from the second coarse filter plate 104. A spring post 111 is fixedly connected to one end of the plate 113. The spring post 111 has a spring damping inside. A cylinder 112 is provided at the center of the connecting plate 113. The cylinder 112 pushes the connecting plate 113 to drive the first coarse filter plate 103 and the second coarse filter plate 104 to move along the adjusting groove 106 through the guide block 110. The pre-purification box 1 has a mounting hole 102 for installing the cylinder 112. Several sets of first filter holes 109 are distributed on the first coarse filter plate 103. Several sets of filter grooves 108 are distributed on the second coarse filter plate 104. Friction blocks 107 are distributed between the two sets of filter grooves 108. The friction blocks 107 have a spring damping inside.

[0024] Please see Figure 3 In this embodiment, a filter membrane plate 202 is fixedly connected to the bottom of the filter box 2. Several sets of fine filter plates 201 are stacked inside the filter box 2 from bottom to top. Several sets of second filter holes 203 are distributed on the fine filter plates 201. An ozone concentration sensor 301 is symmetrically arranged on the top of the reaction box 3. A probe is provided at the bottom of the ozone concentration sensor 301. An indicator light 302 is electrically connected to the top of the ozone concentration sensor 301. A main electrode rod 303 is provided in the center of the interior of the reaction box 3. Several sets of auxiliary rods 304 are distributed around the main electrode rod 303.

[0025] Please see Figures 3-5 In this embodiment, both the auxiliary rod 304 and the main electrode rod 303 are circumferentially fixed with electrode release modules 305. Both the auxiliary rod 304 and the main electrode rod 303 have drive motors 309 at their ends. The outer end of the electrode release module 305 is electrically connected to a voltage module 308. The reaction chamber 3 is equipped with a main control module 306. A cable 307 connects the main control module 306 and the voltage module 308. The exhaust pipe 4 has a main pipe 401 at its center, and the main pipe 401 is surrounded by… A series of pipes 402 surround the air inlet pipe 5. An airtight sleeve 501 is provided between the air inlet pipe 5 and the pre-purification box 1. An inner pipe 504 is provided at the center of the air inlet pipe 5. A series of mounting strips 502 are provided circumferentially at the outer end of the air inlet pipe 5. A series of locking holes 503 are linearly opened on the mounting strips 502. The water-cooling module 6 includes a water-cooling module 602, a water tank and a condenser pipe. A water cover 601 is provided at the outer end of the water tank. The water-cooling module 602 is provided inside the water tank. A condenser pipe is provided at the outer end of the water-cooling module 602.

[0026] During operation, the exhaust pipe 4 and the intake pipe 5 are connected to the corresponding pipes respectively. The air source enters the pre-purification box 1 through the intake pipe 5. The cylinder 112 pushes the connecting plate 113, which drives the first coarse filter plate 103 and the second coarse filter plate 104, which are staggered, to move laterally along the adjustment groove 106. The coarse filter plates initially intercept the gas through the first filter hole 109 and the filter groove 108. The friction block 107 vibrates at high frequency under the action of spring damping, stripping large particulate impurities (such as dust and oil) from the air source, while preventing the accumulation of impurities.

[0027] The coarsely filtered gas enters the filter box 2, where fine particles are intercepted by the filter membrane plate 202 at the bottom. Then, it passes through multiple layers of fine filter plates 201, with the second filter pores 203 having an even smaller pore size, and is filtered step by step to finally obtain high-purity oxygen, which is then delivered to the reaction box 3.

[0028] The purified oxygen enters the reaction chamber 3. The main control module 306 controls the voltage module 308 through the cable 307, and at the same time controls the drive motor 309 to drive the main electrode rod 303 and the peripheral auxiliary rod 304 to rotate. Thus, the central main electrode rod 303 and the peripheral auxiliary rod 304 work together to apply a high-frequency high-voltage electric field through the circumferentially distributed electrode release module 305, ionizing oxygen molecules to generate ozone.

[0029] The main control module 306 dynamically adjusts the output parameters of the voltage module 308 based on the concentration data fed back in real time by the ozone concentration sensor 301 (monitored by the detector head and prompted by the indicator light 302), optimizes the electric field strength and distribution, and ensures maximum ionization efficiency.

[0030] Water is added to the water tank by removing the water cap 601. The heat generated during the ionization process is quickly discharged through the water cooling module 6. The condenser absorbs the heat in the reaction chamber 3, and the water cooling module 602 transfers the heat to the water tank. The external circulating cooling water maintains a stable reaction temperature, preventing ozone decomposition or electrode carbon buildup caused by high temperature. The generated ozone gas is evenly discharged through the branch pipe 402 and the main pipe 401 of the exhaust pipe 4, reducing airflow disturbance.

[0031] Through the above steps, the dynamic first coarse filter plate 103 and second coarse filter plate 104, which are staggered end to end, work together with the fine filter plate 201 and the filter membrane plate 202 to intercept particulate matter, oil and other impurities in the air source step by step. The first coarse filter plate 103 and the second coarse filter plate 104 are driven by the cylinder 112 to achieve adaptive adjustment. Combined with the vibration cleaning function of the friction block 107 and the spring damping, the adhesion of impurities is reduced.

Claims

1. A high efficiency ozone generator comprising a pre-purification tank (1); characterized in that: It also includes filter box (2), reaction box (3), exhaust pipe (4), air inlet pipe (5) and water cooling module (6); for the primary purification of gas source impurities, the top of the pre-purification tank (1) is fixedly connected with the filter box (2) for refining impurities, the top of the filter box (2) is fixedly connected with the reaction box (3) for ozone reaction of gas source, one end of the pre-purification tank (1) is communicated with the air inlet pipe (5) for filling gas source, one end of the reaction box (3) is communicated with the exhaust pipe (4) for discharging reaction gas, and the water cooling module (6) for changing the internal temperature is arranged on the reaction box (3) below the exhaust pipe (4).

2. The high performance ozone generator of claim 1, wherein: The bottom of the pre-purification tank (1) is fixedly connected with a temperature insulation base (101), the bottom of the pre-purification tank (1) is symmetrically provided with an adjusting groove (106), the inside of the pre-purification tank (1) is provided with a plurality of groups of first and second coarse filter plates (103) and (104), the plurality of groups of first and second coarse filter plates (103) and (104) are connected in an alternating manner, the first and second coarse filter plates (103) and (104) are rotatably connected by an adjusting shaft (105), the bottom of the first and second coarse filter plates (103) and (104) is symmetrically fixedly connected with a guide block (110), one end of the first coarse filter plate (103) away from the second coarse filter plate (104) is fixedly connected with a connecting plate (113), and one end of the first coarse filter plate (103) away from the connecting plate (113) is fixedly connected with a spring column (111).

3. The high performance ozone generator of claim 2, wherein: The inside of the spring column (111) is provided with a spring damper, the center of the connecting plate (113) is provided with a gas cylinder (112), the gas cylinder (112) pushes the connecting plate (113) to drive the first and second coarse filter plates (103) and (104) to displace along the adjusting groove (106) through the guide block (110), the pre-purification tank (1) is provided with a mounting hole (102) for mounting the gas cylinder (112), the first coarse filter plate (103) is provided with a plurality of groups of first filter holes (109), the second coarse filter plate (104) is provided with a plurality of groups of filter grooves (108), and a plurality of groups of friction blocks (107) are distributed between the two groups of filter grooves (108). The inside of the friction block (107) is provided with a spring damper.

4. The high performance ozone generator of claim 1, wherein: The bottom of the filter box (2) is fixedly connected with a filter membrane plate (202), and the inside of the filter box (2) is stacked from bottom to top with a plurality of groups of fine filter plates (201), and the fine filter plates (201) are distributed with a plurality of groups of second filter holes (203).

5. The high performance ozone generator of claim 1, wherein: The top of the reaction box (3) is symmetrically provided with an ozone concentration sensor (301), the bottom of the ozone concentration sensor (301) is provided with a probe, the top of the ozone concentration sensor (301) is electrically connected with a signal lamp (302), the inside of the reaction box (3) is provided with a main electrode rod (303), and the main electrode rod (303) is peripherally provided with a plurality of groups of auxiliary rods (304).

6. The high performance ozone generator of claim 5, wherein: The auxiliary rod (304) and the outer end of the main electrode rod (303) are circumferentially fixed with an electrode release module (305), the end of the auxiliary rod (304) and the main electrode rod (303) is provided with a driving motor (309), the outer end of the electrode release module (305) is electrically connected with a voltage module (308), the reaction box (3) is provided with a main control module (306), and the main control module (306) and the voltage module (308) are connected with a cable (307).

7. The high performance ozone generator of claim 1, wherein: The center of the exhaust pipe (4) is provided with a main pipe (401), a plurality of groups of branch pipes (402) are circumferentially arranged outside the main pipe (401), an air-tight sleeve (501) is arranged between the air inlet pipe (5) and the pre-purification box (1), the center of the air inlet pipe (5) is provided with an inner pipe (504), a plurality of groups of mounting strips (502) are circumferentially arranged at the outer end of the air inlet pipe (5), a plurality of groups of clamping holes (503) are linearly arranged on the mounting strips (502), and the water cooling module (6) comprises a water cooling module (602), a water tank and a condenser pipe. The center of the exhaust pipe (4) is provided with a main pipe (401), a plurality of groups of branch pipes (402) are circumferentially arranged outside the main pipe (401), an air-tight sleeve (501) is arranged between the air inlet pipe (5) and the pre-purification box (1), the center of the air inlet pipe (5) is provided with an inner pipe (504), a plurality of groups of mounting strips (502) are circumferentially arranged at the outer end of the air inlet pipe (5), a plurality of groups of clamping holes (503) are linearly arranged on the mounting strips (502), and the water cooling module (6) comprises a water cooling module (602), a water tank and a condenser pipe.

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