Temperature control type carbon powder dust removal device

Abstract

The utility model discloses a temperature control type carbon powder dust removal device, belongs to the technical field of dust removal equipment, and particularly relates to a temperature control type carbon powder dust removal device. Comprising a main shaft, a collecting ring, a stainless steel dust-proof cover, a temperature adjusting respirator, a first ventilation pipeline, a second ventilation pipeline, a temperature detection module, an air supply module, a dust collection module, a dust collection auxiliary module, an electrical system module, a dust storage module, an openable observation window, an alarm and a dust-proof brush. All key components of the device are in modular design, so that the device is extremely convenient to overhaul and maintain and convenient to install and replace, and time cost of overhaul and maintenance of a power station is saved; by arranging the dust collection auxiliary module and adjusting the temperature of circulating air through the temperature adjusting respirator, the temperature of the collector ring chamber is effectively controlled. Main working motors of the dust collection module and the auxiliary dust collection module in the device are dustproof and explosion-proof motors, the problems of short circuit and the like cannot be caused when the motors make contact with carbon powder for a long time in the using process, and safe and stable operation of the temperature control type carbon powder dust removal device is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of dust removal equipment technology, specifically to a temperature-controlled carbon powder dust removal device. Background Technology

[0002] Currently, in hydro-generator units, the collector ring chamber is typically open-styled, with most protective covers consisting of mesh grilles. The openings are too large to create an effective airflow, rendering the carbon dust recovery device ineffective and failing to collect dust. During unit operation, carbon brush wear, combined with fan effects and inadequate sealing of the baffles, causes carbon dust to fly around. This, along with oil mist from leaking oil receivers, leads to carbon dust adhering to the rotor collector rings, busbars, brush holders, and excitation wires. This results in frequent rotor single-point grounding faults and severe contamination of the stator bars and other equipment within the generator head, directly jeopardizing the safe and stable operation of the unit.

[0003] To address this issue, various toner dust collection solutions exist on the market, such as dual-airflow toner dust collection devices and simple toner dust collection devices. However, these products suffer from key defects such as low dust collection efficiency and short service life. Furthermore, they cause the temperature of the collector ring chamber to increase during use, posing safety hazards during operation. Moreover, disassembly and maintenance during maintenance require significant manpower and time, impacting the power plant's time costs.

[0004] Therefore, it is necessary to develop a temperature-controlled carbon dust removal device to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a temperature-controlled carbon dust removal device that is easy to maintain, cost-effective, and convenient to install and replace.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A temperature-controlled toner dust removal device includes: a main shaft, a slip ring, a stainless steel dust cover, a temperature-regulating breather, a first ventilation duct, a second ventilation duct, a temperature detection module, an air supply module, a dust collection module, a dust collection auxiliary module, an electrical system module, a dust storage module, an openable observation window, an alarm, and a dust-proof brush. The dust-proof brush is located outside the main shaft. N temperature-regulating breathers are mounted on the slip ring, and a temperature detection module is located outside each of the N temperature-regulating breathers. The stainless steel dust cover is positioned above the slip ring and has N openable observation windows. One end of the first ventilation duct is connected to the stainless steel dust cover via a socket joint, and the opposite end is connected to the auxiliary dust collection module via a socket joint. The dust collection auxiliary module and the dust collection module are integrated. One end of the second ventilation duct is connected to the stainless steel dust cover via a socket joint, and the opposite end is connected to the air supply module via a socket joint. The air supply module and the electrical system module are integrated. An alarm is located at the upper end of the electrical system module.

[0008] Specifically, both the first and second ventilation ducts are made of stainless steel flexible hoses.

[0009] Specifically, the dust-proof brush is sealed to the main shaft through motion.

[0010] Specifically, the main working motors of both the dust collection module and the auxiliary dust collection module are dustproof and explosion-proof motors.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. All key components of this device (temperature detection module, air supply module, dust collection module, dust collection auxiliary module, electrical system module, dust storage module) are modularly designed, making inspection and maintenance extremely convenient, installation and replacement easy, and saving time and costs for power plant inspection and maintenance.

[0013] 2. By setting up a dust extraction auxiliary module and regulating the circulating air temperature through a temperature-regulating respirator, the temperature of the current collection chamber can be effectively controlled.

[0014] 3. The impellers of the vacuum cleaner module and the auxiliary vacuum cleaner module are made of high-grade alloys, which will not cause damage due to long-term contact with toner during use and thus will not affect normal operation.

[0015] 4. The main working motors of the dust collection module and auxiliary dust collection module in this device are all dustproof and explosion-proof motors. During use, long-term contact with toner will not cause short circuits or other problems, ensuring the safe and stable operation of the temperature-controlled toner dust removal device.

[0016] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a temperature-controlled carbon powder dust removal device according to an embodiment of the present invention;

[0018] Figure 2 This is a side view of a temperature-controlled carbon dust removal device according to an embodiment of the present invention.

[0019] Reference numerals: 1. Main shaft; 2. Slip ring; 3. Stainless steel dust cover; 4. Temperature-regulating breather; 5. First ventilation duct; 6. Second ventilation duct; 7. Temperature detection module; 8. Air supply module; 9. Dust collection module; 10. Dust collection auxiliary module; 11. Electrical system module; 12. Dust storage module; 13. Openable observation window; 14. Alarm; 15. Dust-proof brush. Detailed Implementation

[0020] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0024] Please see Figures 1-2 This utility model provides a temperature-controlled carbon powder dust removal device, comprising: a main shaft 1, a slip ring 2, a stainless steel dust cover 3, a temperature-regulating breather 4, a first ventilation duct 5, a second ventilation duct 6, a temperature detection module 7, an air supply module 8, a dust collection module 9, a dust collection auxiliary module 10, an electrical system module 11, a dust storage module 12, an openable observation window 13, an alarm 14, and a dust-proof brush 15; the dust-proof brush 15 is disposed on the outside of the main shaft 1, and N temperature-regulating breathers 4 are disposed on the slip ring 2, with the temperature detection module 7 disposed on the outside of the N temperature-regulating breathers 4. A stainless steel dust cover 3 is positioned above the collector ring 2; the stainless steel dust cover 3 has N openable observation windows 13; one end of the first ventilation duct 5 is connected to the stainless steel dust cover 3 via a socket joint, and the opposite end is connected to the auxiliary dust collection module 9 via a socket joint; the auxiliary dust collection module 10 and the dust collection module 9 are integrated; one end of the second ventilation duct 6 is connected to the stainless steel dust cover 3 via a socket joint, and the opposite end is connected to the air supply module 8 via a socket joint; the air supply module 8 and the electrical system module 11 are integrated; an alarm 14 is installed at the top of the electrical system module 11.

[0025] Specifically, both the first ventilation duct 5 and the second ventilation duct 6 use stainless steel flexible hoses.

[0026] Specifically, the dust-proof brush 15 and the main shaft 1 are sealed by motion.

[0027] Working Principle: When the unit is running, the temperature-controlled toner dust collector shown in this application automatically connects to the power supply. Under the control of the electrical system module 11, the dust collection module 9 starts working, allowing the low-temperature air outside the stainless steel dust cover 3 to enter the collector ring 2 position through the temperature regulating breather 4 and suck out the dust generated during unit operation. The dust collection auxiliary module 10 is in standby mode, and the air is filtered through the dust collection bag. At the same time, the air supply module 8 starts working, supplying air to the collector ring 2 position. When the temperature-controlled toner dust collector is connected to the power supply, the temperature detection module 7 immediately starts and is in real-time detection mode. When the detected temperature is higher than the set value, a signal is transmitted and the alarm 14 is activated. At the same time, the dust collection auxiliary module 10 starts working, increasing the internal and external airflow, improving the heat dissipation effect, and controlling the temperature within the set value, ensuring that the collector ring 2 position is dust-free and the temperature is controllable for safe operation.

[0028] To ensure unobstructed airflow and facilitate operation and maintenance, both the first and second ventilation ducts 6 are made of stainless steel flexible hoses. The pipe connections are fastened with threads. The dust collection ducts are heat-resistant, have good sealing properties, and are flexible, safe, and reliable to install. The dust-proof brush 15 is sealed to the main shaft 1 to improve the sealing effect of the collector ring 2 chamber and enhance the dust collection function.

[0029] To facilitate routine observation and maintenance of the unit, an openable observation window 13 is installed at the position of the stainless steel dust cover 3. During operation and maintenance, some maintenance work on the slip ring 2 can be carried out through the openable observation window 13 without disassembling the stainless steel dust cover 3.

[0030] All key components of the temperature-controlled carbon dust removal device (temperature detection module 7, air supply module 8, dust collection module 9, dust collection auxiliary module 10, electrical system module 11, dust storage module 12) are modularly designed, making inspection and maintenance extremely convenient, installation and replacement easy, and saving time and costs for power plant inspection and maintenance.

[0031] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0032] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A temperature-controlled carbon dust removing device, characterized by, The utility model relates to a dust collection device, including: Main shaft, current collector ring, stainless steel dustproof cover, temperature regulation respirator, first ventilation pipeline, second ventilation pipeline, temperature detection module, air supply module, dust collection module, dust collection auxiliary module, electrical system module, dust storage module, openable observation window, alarm, dustproof brush, the dustproof brush sets up outside main shaft, be provided with N temperature regulation respirators on current collector ring, the outside of N temperature regulation respirators is provided with temperature detection module, the stainless steel dustproof cover sets up above current collector ring, and N openable observation windows are seted up on stainless steel dustproof cover, one end of first ventilation pipeline is connected with stainless steel dustproof cover through socket joint, and opposite end is connected with auxiliary dust collection module through socket joint, dust collection auxiliary module and dust collection module are integrally arranged, one end of second ventilation pipeline is connected with stainless steel dustproof cover through socket joint, and opposite end is connected with air supply module through socket joint, air supply module and electrical system module are integrally arranged, and the upper end of electrical system module is provided with alarm.

2. The temperature-controlled carbon dust removal device according to claim 1, wherein The first ventilation pipeline and the second ventilation pipeline are both made of stainless steel hose.

3. The temperature-controlled carbon dust removal device according to claim 1, wherein The dustproof brush is in motion sealing with the main shaft.

4. The temperature-controlled carbon dust removal device according to claim 1, wherein The main working motors of the dust collection module and the auxiliary dust collection module are dustproof and explosion-proof motors.

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