Plastic batching and granulating equipment

By designing two sets of material tanks and a turntable structure, continuous material supply and rapid specification switching of the plastic granulation equipment are achieved, solving the problem of low efficiency of existing equipment and improving production efficiency and convenience.

CN223998752UActive Publication Date: 2026-03-17SHANGHAI OUBOER PLASTIC
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing plastic granulation equipment is inefficient and lacks continuity when changing molds and producing granules of different specifications. It also requires manual operation, resulting in high production costs and low efficiency.

Method used

The system uses two sets of material tanks and hydraulic cylinders to control the raw material supply. Combined with a turntable and stepper motor, it can automatically switch the discharge hole, achieve continuous feeding and quick specification change, and eliminate manual operation.

Benefits of technology

It improves the continuity and efficiency of plastic granulation, simplifies the equipment changeover process, reduces production costs, and increases convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223998752U_ABST
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Abstract

The utility model discloses plastic batching and granulating equipment which comprises two groups of charging buckets and a mounting plate, the bottom surfaces of the charging buckets are communicated and connected with discharging pipes, and hydraulic cylinders are fixedly mounted on the top surfaces of the charging buckets. The utility model has the beneficial effects that the two groups of material tanks are adopted, when plastic batching granulation is carried out, the hydraulic cylinder on the top surface of one of the material tanks extends, raw materials enter one of the discharge pipes, the first valve on the surface of the other discharge pipe is closed, the raw materials enter the granulation pipe to be discharged and pass through the discharge hole to be discharged, and the driving motor drives the cutter to rotate, so that the raw materials are granulated. After the raw materials in one material tank are used up, the first valve at the bottom of the material tank is closed, the hydraulic cylinder on the top surface of the material tank is shortened, the other material tank is used for feeding, the second valve on the surface of the feeding pipe on the back vertical surface of the material tank is opened, and the raw materials enter the material tank, so that continuous feeding and feeding are completed; and the working continuity and the working efficiency are improved.
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Description

Technical Field

[0001] This utility model relates to the field of production and processing technology, specifically to a plastic batching and granulation equipment. Background Technology

[0002] In daily life and factory production, there is often a lot of waste, among which waste plastic is the most common. If it is discarded directly, it will cause environmental pollution. With the increasing awareness of environmental protection, waste plastic has been well recycled. Currently, the recycled waste plastic is heated and melted, and the molten waste plastic is extruded through a plastic extruder and then pulverized into granules.

[0003] A search revealed application number CN201920304079.5, titled "Plastic Granulation Equipment." This application addresses the issue that some granulators can only process granules of one size. For different product specifications, production requires changing equipment, increasing costs and reducing efficiency. The application addresses this by setting the die plate to be non-fixed and replaceable, allowing for different die plate replacements to meet varying production needs and produce different types of plastic granules. Controlling the blade speed allows for the production of granules of different lengths. The heating layer and heating blocks meet the temperature requirements within the material barrel. Using a multi-hole die plate significantly improves efficiency. However, this application requires a plate resetting and refilling after the material in the barrel is depleted, interrupting granulation and resulting in long waiting times, reduced work continuity and efficiency. Further improvements are needed. Additionally, the application still requires manual die plate replacement, which is not quick or convenient and requires further refinement.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a plastic batching and granulation equipment, which has the advantages of improved work efficiency and ease of use, thereby solving the problems mentioned in the background technology.

[0007] (II) Technical Solution

[0008] To achieve the aforementioned advantages of improved work efficiency and ease of use, the specific technical solution adopted by this utility model is as follows:

[0009] A plastic batching and granulation device includes material tanks and a mounting plate. Two sets of material tanks are arranged, with a discharge pipe extending through the bottom surface of each tank. A hydraulic cylinder is fixedly mounted on the top surface of the material tank, and a pressure plate is fixedly mounted on the bottom surface of the piston rod of the hydraulic cylinder. A granulation pipe is extending through the bottom surface of the discharge pipe, and a first valve is installed on the surface of the discharge pipe. A mounting plate is fixedly mounted on the surface of the granulation pipe. A drive motor is fixedly mounted on the top surface of one end of the mounting plate, and a cutter is connected to the output end of the drive motor via a cutter shaft. A lifting plate is located above the other end of the mounting plate, with a stepper motor fixedly mounted on the top surface of the lifting plate. A turntable is connected to the output end of the stepper motor via a rotating shaft, and a discharge hole is formed on the surface of the turntable. An electric push rod is fixedly mounted on the bottom surface of the other end of the mounting plate, and the other end of the moving rod of the electric push rod is fixedly connected to the bottom surface of the lifting plate. Multiple sets of discharge holes are arranged at equal angles along the vertical center line of the rotating shaft, and the discharge holes have various specifications.

[0010] Furthermore, a sealing gasket is fixedly installed on the bottom surface of the granulation tube, and the sealing gasket is located above the turntable.

[0011] Furthermore, the discharge holes are arranged directly below the granulation tube, and the distribution area of ​​each group of discharge holes is smaller than the inner opening area of ​​the sealing gasket.

[0012] Furthermore, the cutters are distributed in multiple sets at equal angles along the cutter axis, and the cutters are located below the turntable.

[0013] Furthermore, a feed pipe is connected through the back of the material tank, and a second valve is installed on the surface of the feed pipe.

[0014] Furthermore, there are two sets of the second valve and the feed pipe, and the second valve is opened and closed alternately.

[0015] Furthermore, the other end of the feed pipe is connected to a connecting pipe, and the connecting pipe is connected to a plastic extruder.

[0016] Furthermore, a guide rod is fixedly installed on the bottom surface of the lifting plate, and the guide rod passes through the mounting plate and is slidably connected to the mounting plate.

[0017] (III) Beneficial Effects

[0018] Compared with the prior art, this utility model provides a plastic batching and granulation equipment, which has the following beneficial effects:

[0019] (1) This utility model uses two sets of material tanks. When plastic material is mixed and granulated, the hydraulic cylinder on the top surface of one material tank extends to allow the raw material to enter the inside of one of the discharge pipes. The first valve on the surface of the other discharge pipe closes, and the raw material enters the granulation pipe and is discharged through the discharge hole. The drive motor drives the cutter to rotate and granulate. When the raw material in one material tank is used up, the first valve at the bottom of the material tank closes, the hydraulic cylinder on the top surface of the material tank shortens, and the other material tank supplies material. The second valve on the surface of the feed pipe on the back side of the material tank opens, and the raw material enters the material tank, thereby completing continuous feeding and supply, improving the continuity of work and work efficiency.

[0020] (2) This utility model adopts a turntable with discharge holes of different specifications at equal angles on the surface of the turntable. When it is necessary to produce plastic granules of different specifications, the operator can start the electric push rod to shorten it, pull the turntable down, and then the stepper motor rotates to rotate the discharge hole that meets the specification to the bottom of the sealing gasket. Then, the electric push rod extends and pushes the lifting plate and the turntable up to abut against the sealing gasket, which can complete the quick switching, save the trouble of manual switching, and the switching speed is fast, further improving work efficiency and ease of use. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the internal structure of a plastic batching and granulation equipment proposed in this utility model;

[0023] Figure 2 This is a front view of a plastic batching and granulation equipment proposed in this utility model;

[0024] Figure 3 This is a front elevation view of a plastic batching and granulation equipment proposed in this utility model;

[0025] Figure 4 This is a schematic diagram of the back elevation structure of a plastic batching and granulation equipment proposed in this utility model.

[0026] In the picture:

[0027] 1. Material tank; 2. Hydraulic cylinder; 3. Pressure plate; 4. Feed pipe; 5. Discharge pipe; 6. First valve; 7. Granulation pipe; 8. Mounting plate; 9. Drive motor; 10. Cutter shaft; 11. Cutter; 12. Lifting plate; 13. Stepper motor; 14. Electric actuator; 15. Guide rod; 16. Sealing gasket; 17. Rotating shaft; 18. Turntable; 19. Discharge hole; 20. Second valve. Detailed Implementation

[0028] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0029] According to an embodiment of the present invention, a plastic compounding and granulation device is provided.

[0030] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, a plastic batching and granulation device according to an embodiment of the present invention includes a material tank 1 and a mounting plate 8. Two sets of material tanks 1 are arranged, and a discharge pipe 5 is connected through the bottom surface of the material tank 1. A hydraulic cylinder 2 is fixedly installed on the top surface of the material tank 1, and a pressure plate 3 is fixedly installed on the bottom surface of the piston rod of the hydraulic cylinder 2. The edge of the pressure plate 3 slides against the inner wall of the material tank 1. A granulation pipe 7 is connected through the bottom surface of the discharge pipe 5, and a first valve 6 is installed on the surface of the discharge pipe 5. A mounting plate 8 is fixedly installed on the surface of the granulation pipe 7. A drive motor 9 is fixedly installed on the top surface of one end of the mounting plate 8, and a cutter 11 is connected to the output end of the drive motor 9 via a cutter shaft 10. A lifting plate 12 is provided above the other end of the mounting plate 8, and a stepper motor 13 is fixedly installed on the top surface of the lifting plate 12. A turntable 18 is connected to the output end of the stepper motor 13 via a rotating shaft 17, and a discharge hole 19 is opened on the surface of the turntable 18. A pressure plate 3 is fixedly installed on the bottom surface of the other end of the mounting plate 8. There is an electric actuator 14, and the other end of the moving rod of the electric actuator 14 is fixedly connected to the bottom surface of the lifting plate 12. Multiple sets of discharge holes 19 are arranged at equal angles along the vertical center line of the rotating shaft 17, and the discharge holes 19 are arranged in various specifications. When plastic material is mixed and granulated, the hydraulic cylinder 2 on the top surface of one of the material tanks 1 extends to let the raw material enter into one of the discharge pipes 5. The first valve 6 on the surface of the other discharge pipe 5 closes, and the raw material enters the granulation pipe 7 and is discharged through the discharge hole 19. The drive motor 9 drives the cutter 11 to rotate for granulation. When the raw material in one of the material tanks 1 is used up, the first valve 6 at the bottom of the material tank 1 closes, the hydraulic cylinder 2 on the top surface of the material tank 1 shortens, and the other material tank 1 is fed. The second valve 20 on the surface of the feed pipe 4 on the back side of the material tank 1 opens, and the raw material enters the material tank 1, thereby completing continuous and uninterrupted feeding and supply, improving the continuity and efficiency of the work.

[0031] In one embodiment, a sealing gasket 16 is fixedly installed on the bottom surface of the granulation tube 7, and the sealing gasket 16 is located above the turntable 18. The sealing gasket plays a sealing role to prevent leakage.

[0032] In one embodiment, the discharge holes 19 are arranged directly below the granulation tube 7, and the distribution area of ​​each group of discharge holes 19 is smaller than the inner opening area of ​​the sealing gasket 16. The bottom surface of the sealing gasket 16 abuts against the top surface of the turntable 18, and the discharge holes 19 located below the granulation tube 7 are distributed inside the sealing gasket 16.

[0033] In one embodiment, multiple sets of cutters 11 are distributed at equal angles along the cutter shaft 10, and the cutters 11 are located below the turntable 18. There is a gap of 1-2mm between the top surface of the cutter 11 and the bottom surface of the turntable 18 to facilitate the downward movement of the turntable 18. Different specifications of discharge holes 19 are opened at equal angles on the surface of the turntable 18. When it is necessary to produce plastic granules of different specifications, the operator can start the electric push rod 14 to shorten it, pull the turntable 18 downward, and then the stepper motor 13 rotates to rotate the discharge hole 19 that meets the specification to the bottom of the sealing gasket 16. Subsequently, the electric push rod 14 extends, pushing the lifting plate 12 and the turntable 18 upward to abut against the sealing gasket 16, which can complete the quick switching, save the trouble of manual switching, and the switching speed is fast, further improving work efficiency and ease of use.

[0034] In one embodiment, a feed pipe 4 is connected through the back of the material tank 1, and a second valve 20 is installed on the surface of the feed pipe 4. There are two sets of the second valve 20 and the feed pipe 4, and the second valve 20 is opened and closed alternately. The other end of the feed pipe 4 is connected through a connecting pipe, and the connecting pipe is connected to the plastic extruder to facilitate alternating feeding.

[0035] In one embodiment, a guide rod 15 is fixedly installed on the bottom surface of the lifting plate 12, and the guide rod 15 passes through the mounting plate 8 and is slidably connected to the mounting plate 8, serving as a guide for the lifting of the lifting plate 12.

[0036] Working principle:

[0037] During plastic compounding and granulation, the hydraulic cylinder 2 on the top surface of one of the material tanks 1 extends, allowing the raw material to enter one of the discharge pipes 5. The first valve 6 on the surface of the other discharge pipe 5 closes, and the raw material enters the granulation pipe 7 and exits through the discharge hole 19. The drive motor 9 drives the cutter 11 to rotate, performing granulation. When the raw material in one of the material tanks 1 is used up, the first valve 6 at the bottom of that tank 1 closes, the hydraulic cylinder 2 on the top surface of that tank 1 retracts, and the other material tank 1 begins feeding. The second valve 20 on the surface of the feed pipe 4 on the back side of that tank 1 opens, allowing the raw material to enter that tank 1, thus completing the continuous feeding process. Uninterrupted feeding and supply improves work continuity and efficiency. Meanwhile, the turntable 18 has discharge holes 19 of different specifications at equal angles on its surface. When it is necessary to produce plastic granules of different specifications, the operator can activate the electric push rod 14 to shorten it, pull the turntable 18 down, and then the stepper motor 13 rotates to rotate the discharge hole 19 that meets the specification to below the sealing gasket 16. Subsequently, the electric push rod 14 extends, pushing the lifting plate 12 and the turntable 18 up to abut against the sealing gasket 16, which can complete the quick switching, saving the trouble of manual switching and improving work efficiency and ease of use.

[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A plastics compounding and granulating apparatus characterized by, The utility model provides a kind of granulating device, including tank (1) and mounting plate (8), the tank (1) is arranged with two groups, and tank (1) bottom surface is connected with discharge pipe (5) through, and tank (1) top surface is fixedly installed with hydraulic cylinder (2), the piston rod bottom surface of hydraulic cylinder (2) is fixedly installed with pressing plate (3), the discharge pipe (5) bottom surface is connected with granulating pipe (7) through, and discharge pipe (5) surface is installed with first valve (6), and granulating pipe (7) surface is fixedly installed with mounting plate (8), the mounting plate (8) one end top surface is fixedly installed with drive motor (9), and drive motor (9) output end is connected with cutter (11) by cutter shaft (10), and mounting plate (8) other end top is provided with lifting plate (12), the lifting plate (12) top surface is fixedly installed with step motor (13), and step motor (13) output end is connected with rotating disc (18) by rotating shaft (17), and rotating disc (18) surface is provided with discharge hole (19), the mounting plate (8) other end bottom surface is fixedly installed with electric push rod (14), and electric push rod (14) other end and lifting plate (12) bottom surface are fixedly connected, the discharge hole (19) is arranged with multiple groups along rotating shaft (17) vertical center line equiangularly, and discharge hole (19) is arranged with multiple specifications.

2. A plastic compounding and pelletizing apparatus according to claim 1, wherein The granulating pipe (7) bottom surface is fixedly installed with sealing washer (16), and sealing washer (16) is located above rotating disc (18).

3. A plastic compounding and pelletizing apparatus according to claim 1, wherein The discharge hole (19) is arranged directly below the granulating pipe (7), and the area of each group of discharge holes (19) is smaller than the inner opening area of the sealing washer (16).

4. A plastic compounding and pelletizing apparatus according to claim 1, wherein The cutter (11) is arranged with multiple groups equiangularly along the cutter shaft (10), and the cutter (11) is located below the rotating disc (18).

5. A plastic compounding and pelletizing apparatus according to claim 1, wherein The tank (1) is connected with the feed pipe (4) through the back surface, and the second valve (20) is installed on the surface of the feed pipe (4).

6. A plastic compounding and pelletizing apparatus according to claim 5, wherein The second valve (20) and the feed pipe (4) are each arranged with two groups, and the second valve (20) is alternately opened and closed.

7. A plastic compounding and pelletizing apparatus according to claim 5, wherein The other end of the feed pipe (4) is connected with the connecting pipe, and the connecting pipe is connected with the plastic extruder.

8. A plastic batching and granulating apparatus according to claim 1, wherein The bottom surface of the lifting plate (12) is fixedly installed with the guide rod (15), and the guide rod (15) penetrates through the mounting plate (8) and is slidably connected with the mounting plate (8).

Citation Information

Patent Citations

  • Plastic granulation equipment

    CN209682683U