Double-station filling line cooperation discharging device

Abstract

The utility model discloses a double-station filling line cooperative blanking device, which relates to the technical field of material filling, and comprises a conveying unit, a linear assembly, a clamping jaw cylinder arranged on the linear assembly, and conveyor belts arranged at two ends of the linear assembly. The automatic filling machine has the beneficial effects that by adopting the layout design that the linear assembly and the double-station conveying belt are separately arranged at the two ends and combining the reciprocating motion of the clamping jaw air cylinder, a continuous working flow is formed by feeding, filling and discharging, the material turnover efficiency is improved by more than 40%, the time-space linkage mechanism of the trigger assembly and the pressing switch is triggered by a plurality of positioning seats, and the working efficiency is improved. A precise sequential control closed loop is constructed through continuous pressing for more than 3 seconds, it is ensured that the linear assembly is triggered to act when a second empty bottle is filled through the rotating disc, the motor is adopted for directly driving the rotating disc and the evenly-distributed positioning bases, and traditional transmission errors are eliminated.

Description

Technical Field

[0001] This utility model relates to the field of material filling technology, and in particular to a collaborative feeding device for a dual-station filling line. Background Technology

[0002] In existing technologies, filling lines mostly adopt a linear layout with a single conveyor belt and a robotic arm. The loading, unloading, and filling processes rely on independent timing control, which is prone to mismatch due to signal delays, resulting in equipment idling or material accumulation. Traditional triggering mechanisms are mostly based on photoelectric sensors or single-position switches, which are difficult to accurately match the phase of the rotating disk. Frequent motor starts and stops are required during the filling process, leading to accumulated positioning errors (typically > ±0.2mm). The transmission system mostly uses gear sets or chain structures, which are subject to periodic deviations caused by mechanical wear, requiring weekly calibration and maintenance. Utility Model Content

[0003] In view of the above-mentioned problems in the prior art, this utility model is proposed.

[0004] The purpose of this invention is to provide a collaborative feeding device for a dual-station filling line, which solves the problems of process cycle mismatch, cumulative positioning error, and high equipment idle rate in traditional filling lines.

[0005] To solve the above technical problems, this utility model provides the following technical solution: a dual-station filling line cooperative feeding device, including a conveying unit, including a linear component, a gripper cylinder disposed on the linear component, and a conveyor belt disposed at both ends of the linear component;

[0006] The filling unit includes a mounting base disposed between the two conveyor belts, a rotating disk disposed at the top of the mounting base, a positioning seat disposed on the upper surface of the rotating disk, a motor disposed in the inner cavity of the mounting base, a triggering component disposed at the bottom of the rotating disk, a push switch disposed on the mounting base, and a filling component disposed on the mounting base.

[0007] As a preferred embodiment of the dual-station filling line collaborative feeding device of this utility model, the linear component includes a mounting shell, a positioning rod disposed in the inner cavity of the mounting shell, a slider slidably disposed in the positioning rod, a drive motor disposed at one end of the mounting shell, and a threaded rod disposed at the output end of the drive motor.

[0008] As a preferred embodiment of the dual-station filling line collaborative feeding device of this utility model, the slider and the gripper cylinder are fixedly connected, and the slider and the threaded rod are threadedly connected.

[0009] As a preferred embodiment of the dual-station filling line collaborative feeding device of this utility model, the triggering component includes a limiting frame disposed on the lower surface of the rotating disk, a trapezoidal block slidably disposed on the top of the limiting frame, and a spring disposed between the trapezoidal block and the limiting frame.

[0010] As a preferred embodiment of the dual-station filling line collaborative feeding device of this utility model, wherein: the trapezoidal block is pressed towards the mounting base in the expanded state of the spring.

[0011] As a preferred embodiment of the dual-station filling line collaborative feeding device of this utility model, the filling component includes a connecting frame disposed on the mounting base, a filling device disposed on the top of the connecting frame, and a sensor disposed on the connecting frame.

[0012] The beneficial effects of the dual-station filling line collaborative feeding device of this utility model are as follows: By adopting a layout design with linear components and dual-station conveyor belts placed at both ends, combined with the reciprocating motion of the gripper cylinder, the feeding, filling and feeding processes form a continuous workflow, improving material turnover efficiency by more than 40%. The time-space linkage mechanism between the trigger component and the push switch triggers at intervals of positioning seats, and continuous pressing for more than 3 seconds constructs a precise timing control closed loop, ensuring that the linear component is triggered when the rotating disk is filling the second empty bottle. The use of a motor to directly drive the rotating disk and the evenly distributed positioning seats eliminates the errors of traditional transmission. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a cross-sectional view of the filling unit in this utility model.

[0016] Figure 3 This is a partial structural diagram of the filling unit in this utility model.

[0017] Figure 4 This is a schematic diagram of the linear component in this utility model. Detailed Implementation

[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0020] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0021] Example 1

[0022] Reference Figure 1 This is the first embodiment of the present utility model. This embodiment provides a dual-station filling line cooperative feeding device, including a conveying unit 1, including a linear component 11, a gripper cylinder 12 disposed on the linear component 11, and a conveyor belt 13 disposed at both ends of the linear component 11.

[0023] The filling unit 2 includes a mounting base 21 disposed between two conveyor belts 13, a rotating disk 22 disposed at the top of the mounting base 21, a positioning seat 23 disposed on the upper surface of the rotating disk 22, a motor 24 disposed in the inner cavity of the mounting base 21, a trigger assembly 25 disposed at the bottom of the rotating disk 22, a push switch 26 disposed on the mounting base 21, and a filling assembly 27 disposed on the mounting base 21.

[0024] It should be noted that the moving end of the linear component 11 is fixedly connected to a gripper cylinder 12. Conveyor belts 13 are provided below both ends of the linear component 11. There are two sets of conveyor belts 13, one for feeding and the other for discharging. A mounting base 21 is provided below the linear component 11 and between the two conveyor belts 13. A rotating disk 22 is rotatably connected to the top of the mounting base 21. Several positioning seats 23 are fixedly connected to the upper surface of the rotating disk 22. A motor 24 is fixedly connected to the inner cavity of the mounting base 21. The output end of the motor 24 is fixedly connected to the rotating disk 22. A filling component 27 for filling materials is also fixedly connected to the mounting base 21. A push switch 26 is fixedly connected to the outer wall of the mounting base 21. A trigger component 25 is fixedly connected to the lower surface of the rotating disk 22. The trigger component 25 is located between the two positioning seats 23, and there are two positioning seats 23 between the two trigger components 25.

[0025] In use, an empty bottle is placed in the positioning seat 23. The motor 24 rotates, driving the rotating disk 22 to rotate. The filling component 27 monitors when the empty bottle arrives at the filling area and begins filling. The interval between the trigger components 25 is two positioning seats 23. Therefore, when the filling component 27 fills the second empty bottle, the position of the rotating disk 22 is just enough to drive the trigger component 25 to be in a state of continuous triggering of the press switch 26. When the pressing time exceeds 3 seconds, the linear component 11 starts and drives the gripper cylinder 12 to move to the feeding conveyor belt 13 to grip the empty bottle and move it above the positioning seat 23. Then the gripper cylinder 12 releases the empty bottle, completing the feeding. The linear component 11 continues to move to the filled material bottle. The gripper cylinder 12 grips the filled material bottle and moves it to the unloading conveyor belt 13, completing the unloading. The entire operation time is less than the filling time, so the rotating disk 22 will not rotate during the operation.

[0026] In summary, by adopting a layout design with linear component 11 and dual-station conveyor belt 13 placed at both ends, combined with the reciprocating motion of gripper cylinder 12, a continuous workflow is formed for feeding, filling, and unloading, improving material turnover efficiency by more than 40%. The time-space linkage mechanism of trigger component 25 and press switch 26 is triggered at intervals of 2 positioning seats, and continuous pressing for more than 3 seconds constructs a precise timing control closed loop, ensuring that the rotating disk 22 triggers the linear component 11 when filling the second empty bottle. The motor 24 directly drives the rotating disk and the evenly distributed positioning seats 23, eliminating the error of traditional transmission.

[0027] like Figures 1 to 4 As shown, in a preferred embodiment, the linear component 11 includes a mounting shell 111, a positioning rod 112 disposed in the inner cavity of the mounting shell 111, a slider 113 slidably disposed in the positioning rod 112, a drive motor 114 disposed at one end of the mounting shell 111, and a threaded rod 115 disposed at the output end of the drive motor 114.

[0028] The slider 113 and the gripper cylinder 12 are fixedly connected, and the slider 113 and the threaded rod 115 are threadedly connected.

[0029] It should be noted that the mounting shell 111 is mounted on the mounting base 21 via a connecting arm. A positioning rod 112 is fixedly connected to the inner cavity of the mounting shell 111, and a slider 113 is slidably connected to the positioning rod 112. A drive motor 114 is fixedly connected to one outer wall of the mounting shell 111, and a threaded rod 115 is fixedly connected to the output end of the drive motor 114. The threaded rod 115 is rotatably connected to the mounting shell 111 and threadedly connected to the slider 113.

[0030] In use, the drive motor 114 drives the threaded rod 115 to rotate, which in turn drives the slider 113 to move linearly on the positioning rod 112, thereby driving the gripper cylinder 12 to move.

[0031] like Figures 1 to 3 As shown, in a preferred embodiment, the triggering component 25 includes a limiting frame 251 disposed on the lower surface of the rotating disk 22, a trapezoidal block 252 slidably disposed on the top of the limiting frame 251, and a spring 253 disposed between the trapezoidal block 252 and the limiting frame 251.

[0032] In its expanded state, spring 253 presses trapezoidal block 252 toward mounting base 21.

[0033] It should be noted that a limit frame 251 is fixedly connected to the lower surface of the rotating disk 22, and a trapezoidal block 252 is slidably connected to the top of the limit frame 251. A spring 253 is provided between the trapezoidal block 252 and the limit frame 251.

[0034] In use, when the rotating disk 22 rotates, the inclined surface of the trapezoidal block 252 presses against the push switch 26. The elastic force of the spring 253 is greater than the elastic force of the push switch 26, so the trapezoidal block 252 will trigger the push switch 26. At the same time, when the push switch 26 reaches the pressing critical point and can no longer be pressed, the excess pressing force will be used on the spring 253, reducing the pressing force of the trapezoidal block 252 on the push switch 26, and further protecting the push switch 26.

[0035] like Figure 2 As shown, in a preferred embodiment, the filling assembly 27 includes a connecting frame 271 disposed on the mounting base 21, a filling device 272 disposed on the top of the connecting frame 271, and a sensor 273 disposed on the connecting frame 271.

[0036] It should be noted that when the empty bottle is rotating, the sensor 273 monitors the bottle opening. When the sensor 273 detects the bottle opening, the motor 24 stops rotating, and the positioning seat 21 is located directly below the filling machine 272. After accurate positioning, the filling machine 272 performs filling.

[0037] Importantly, the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A double station filling line cooperating unloading device, characterized in that: The utility model relates to a double work position filling line cooperation blanking device, including, The conveying unit (1) includes a linear assembly (11), a clamping jaw cylinder (12) arranged on the linear assembly (11), and a conveying belt (13) arranged at both ends of the linear assembly (11); The filling unit (2) includes a mounting seat (21) arranged between the two conveying belts (13), a rotating disc (22) arranged at the top end of the mounting seat (21), a positioning seat (23) arranged on the upper surface of the rotating disc (22), a motor (24) arranged in the inner cavity of the mounting seat (21), a trigger assembly (25) arranged at the bottom of the rotating disc (22), a press switch (26) arranged on the mounting seat (21), and a filling assembly (27) arranged on the mounting seat (21).

2. The double work position filling line cooperation blanking device according to claim 1, wherein: The linear assembly (11) includes a mounting shell (111), a positioning rod (112) arranged in the inner cavity of the mounting shell (111), a sliding block (113) slidingly arranged on the positioning rod (112), a drive motor (114) arranged at one end of the mounting shell (111), and a threaded rod (115) arranged at the output end of the drive motor (114).

3. The double work position filling line cooperation blanking device according to claim 2, wherein: The sliding block (113) and the clamping jaw cylinder (12) are fixedly connected, and the sliding block (113) and the threaded rod (115) are threadedly connected.

4. The double work position filling line cooperation blanking device according to claim 1, wherein: The trigger assembly (25) includes a limiting frame (251) arranged on the lower surface of the rotating disc (22), a trapezoidal block (252) slidingly arranged at the top end of the limiting frame (251), and a spring (253) arranged between the trapezoidal block (252) and the limiting frame (251).

5. The double work position filling line cooperation blanking device according to claim 4, wherein: The spring (253) extrudes the trapezoidal block (252) in the direction of the mounting seat (21) in the expanded state.

6. The double work position filling line cooperation blanking device according to claim 1, wherein: The filling assembly (27) includes a connecting frame (271) arranged on the mounting seat (21), a filling device (272) arranged at the top end of the connecting frame (271), and a sensor (273) arranged on the connecting frame (271).

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