High-viscosity material filling equipment with online cleaning and sterilizing functions

Abstract

The utility model belongs to the technical field of filling equipment, and particularly relates to high-viscosity material filling equipment capable of being cleaned and sterilized on line, which comprises a filling seat, a material barrel is fixedly connected to the upper side of the filling seat, an electric telescopic rod is fixedly mounted on a connecting plate of the filling seat, a transverse plate is fixedly connected to the top of the telescopic end of the electric telescopic rod, and the transverse plate is fixedly connected to the upper side of the filling seat. A cover plate is arranged at the top of the material barrel, a cleaning assembly is arranged on the upper side of the cover plate, and a sterilization stirring mechanism is arranged in the material barrel. According to the high-viscosity material filling equipment capable of being cleaned and sterilized on line, the motor drives the stirring shaft, the elastic telescopic ratchet rod is limited by ratchet teeth of the ratchet wheel, the ratchet wheel, the connecting rod and the cleaning plate are driven to rotate, residual materials on the inner wall of the material barrel can be cleaned, the influence of material residues on follow-up production is reduced, manual cleaning can be conducted without additionally disassembling the equipment, and the production efficiency is improved. The work efficiency is improved, and the sterilization function is achieved through cooperation with the ultraviolet lamp.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, specifically to a high-viscosity material filling equipment that can be cleaned and sterilized online. Background Technology

[0002] High-viscosity materials, such as honey, ointments, jams, and colloids, tend to adhere to the surfaces of pipes, filling heads, and other components of the equipment during the filling process due to their unique physical properties. If the filling equipment is not thoroughly cleaned and sterilized promptly after completing a batch, the residual material will gradually deteriorate and breed bacteria, affecting the quality of the next batch of products.

[0003] Currently, due to the poor flowability of high-viscosity materials, they tend to adhere to the inner wall of the container. Traditional offline cleaning and sterilization methods require stopping the equipment for disassembly, which consumes a lot of time and labor costs, affecting production efficiency. Moreover, during frequent disassembly and assembly, equipment parts are easily damaged, reducing the service life of the equipment. Therefore, a high-viscosity material filling equipment that can be cleaned and sterilized online is proposed. Utility Model Content

[0004] The main objective of this invention is to provide a high-viscosity material filling device that can be cleaned and sterilized online, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model proposes a high-viscosity material filling device capable of online cleaning and sterilization, comprising a filling base, a material tank fixedly connected to the upper side of the filling base, an electric telescopic rod fixedly installed on the connecting plate of the filling base, a horizontal plate fixedly connected to the top of the telescopic end of the electric telescopic rod, a cover plate provided on the top of the material tank, a cleaning component provided on the upper side of the cover plate, and a sterilization agitation mechanism provided in the material tank, the sterilization agitation mechanism comprising:

[0006] A stirring shaft is fixedly connected to the output shaft of a motor, the motor is fixedly connected to the upper side of a horizontal plate, and stirring blades are fixedly connected to the bottom of the stirring shaft.

[0007] A ratchet is rotatably connected to the lower side of the cover plate. An ultraviolet lamp is fixedly installed on the lower side of the ratchet. A connecting rod is fixedly connected to the outer wall of the ratchet. A cleaning plate is fixedly connected to the end of the connecting rod away from the ratchet.

[0008] and a vibration assembly, wherein the vibration assembly is mounted on the connecting rod.

[0009] Preferably, an elastic telescopic ratchet is fixedly connected to the outer wall of the stirring shaft. The elastic telescopic ratchet is engaged with a ratchet wheel. When the output shaft of the motor rotates clockwise, the elastic telescopic ratchet rotates, and its telescopic end moves in and out of the ratchet wheel without driving the ratchet wheel to rotate. In this case, only the stirring blades rotate, which can be used to prevent material from condensing. When the output shaft of the motor rotates counterclockwise, the telescopic end of the elastic telescopic ratchet is limited by the ratchet teeth of the ratchet wheel, and the ratchet wheel drives the cleaning plate to rotate, thereby cleaning the residual material on the inner wall of the material bucket.

[0010] Preferably, the vibration assembly includes an elastic telescopic rod, the sleeve of which is fixedly connected to the outer wall of the connecting rod. A fixing member is fixedly connected to the telescopic end of the elastic telescopic rod, and a rotating wheel is installed on the fixing member. A vertical rod is fixedly connected to the telescopic end of the elastic telescopic rod, and a round rod is fixedly connected to the bottom of the vertical rod. The round rod is slidably connected to the straight groove of the swing rod, and a striking ball is fixedly connected to the end of the swing rod away from the round rod.

[0011] Preferably, the swing rod is hinged to the bracket, and the bracket is fixedly connected to the lower side of the connecting rod.

[0012] Preferably, the cleaning assembly includes an annular chamber, with a water inlet at the top and a water outlet at the bottom. The water inlet is connected to an external water pipe to replenish water to the annular chamber, and the water flows out through the water outlet to clean the inner wall of the material tank.

[0013] Preferably, the lower side of the cover plate has multiple sets of protrusions arranged at equal intervals, and the protrusions are fixed to the cover plate. By rotating the connecting rod, the rotating wheel will contact the protrusions. The rotating wheel is subjected to compression, causing the telescopic end of the elastic telescopic rod to contract, thereby driving the vertical rod to move. The round rod slides in the straight groove, realizing the swing of the swing rod. In turn, the striking ball can strike and vibrate the cleaning plate, which, together with the flushing of the water flow, helps the material to fall off.

[0014] This invention provides a high-viscosity material filling device that can be cleaned and sterilized online. It has the following beneficial effects:

[0015] (1) This online cleaning and sterilization high-viscosity material filling equipment uses a motor to drive the stirring shaft. When the motor rotates clockwise, the elastic telescopic ratchet extends and retracts in the ratchet, and only the stirring blades rotate, effectively preventing the material from condensing in the material tank and ensuring the good flowability of the high-viscosity material, thus meeting the requirements for the material state during the filling process. When the motor rotates counterclockwise, the elastic telescopic ratchet is limited by the ratchet teeth, driving the ratchet, connecting rod and cleaning plate to rotate, which can clean the residual material on the inner wall of the material tank, reduce the impact of material residue on subsequent production, and eliminate the need for additional disassembly of the equipment for manual cleaning, thus improving work efficiency. It also achieves sterilization function in conjunction with ultraviolet lamps.

[0016] (2) This online cleaning and sterilization high-viscosity material filling equipment uses a cleaning component to flush and clean the inner wall of the material tank with water flowing from the outlet. Simultaneously, the protrusion on the underside of the cover plate works in conjunction with the vibration component. When the connecting rod rotates, the rotating wheel contacts the protrusion, causing the elastic telescopic rod to contract, driving the vertical and circular rods to move, causing the swing rod to swing and the striking ball to vibrate the cleaning plate. This vibration, combined with water flushing, more effectively helps the material to detach from the inner wall of the material tank and the cleaning plate, greatly enhancing the online cleaning effect. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 ;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 ;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 3 ;

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 4 ;

[0023] Figure 6 This utility model Figure 5 Schematic diagram of structure A in the middle;

[0024] Figure 7 This is a schematic diagram of the cleaning component structure of this utility model.

[0025] Explanation of icon numbers:

[0026] 1. Fixed base; 2. Material bucket; 3. Electric telescopic rod; 4. Horizontal plate; 5. Cleaning assembly; 6. Cover plate; 7. Sterilization stirring mechanism; 51. Circular chamber; 52. Water inlet; 53. Water outlet; 61. Protrusion; 71. Stirring shaft; 72. Stirring blade; 73. Ratchet; 74. Ultraviolet lamp; 75. Connecting rod; 76. Cleaning plate; 77. Vibration assembly; 711. Elastic telescopic ratchet; 771. Elastic telescopic rod; 772. Fixing component; 773. Rotary wheel; 774. Vertical rod; 775. Round rod; 776. Swinging rod; 777. Support; 778. Striking ball.

[0027] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-7 This utility model proposes a high-viscosity material filling equipment that can be cleaned and sterilized online, including a filling base 1, a material tank 2 fixedly connected to the upper side of the filling base 1, an electric telescopic rod 3 fixedly installed on the connecting plate of the filling base 1, a horizontal plate 4 fixedly connected to the top of the telescopic end of the electric telescopic rod 3, a cover plate 6 provided on the top of the material tank 2, a cleaning component 5 provided on the upper side of the cover plate 6, and a sterilization stirring mechanism 7 provided in the material tank 2.

[0030] In an embodiment of this utility model, the sterilization stirring mechanism 7 includes a stirring shaft 71, a ratchet 73, and a vibration assembly 77. The stirring shaft 71 is fixedly connected to the output shaft of a motor, and the motor is fixedly connected to the upper side of the horizontal plate 4. A stirring blade 72 is fixedly connected to the bottom of the stirring shaft 71. The ratchet 73 is rotatably connected to the lower side of the cover plate 6, and an ultraviolet lamp 74 is fixedly installed on the lower side of the ratchet 73. A connecting rod 75 is fixedly connected to the outer wall of the ratchet 73, and a cleaning plate 76 is fixedly connected to the end of the connecting rod 75 away from the ratchet 73. The vibration assembly 77 is disposed on the connecting rod 75. An elastic telescopic ratchet 711 is fixedly connected to the outer wall of the stirring shaft 71. The elastic telescopic ratchet 711 and the... The ratchet 73 is engaged, and when the motor's output shaft rotates clockwise, the elastic telescopic ratchet 711 rotates. Its telescopic end moves in and out of the ratchet 73, but does not drive the ratchet 73 to rotate. In this case, only the stirring blade 72 rotates, which can be used to prevent material from condensing. When the motor's output shaft rotates counterclockwise, the telescopic end of the elastic telescopic ratchet 711 is limited by the ratchet teeth of the ratchet 73. The ratchet 73 drives the connecting rod 75 to rotate, which in turn drives the cleaning plate 76 to rotate, thereby cleaning the residual material on the inner wall of the material tank 2, reducing the impact of material residue on subsequent production, and eliminating the need for additional disassembly of the equipment for manual cleaning, thus improving work efficiency. It also works in conjunction with the ultraviolet lamp 74 to achieve sterilization.

[0031] Furthermore, the cleaning component 5 includes an annular chamber 51, with a water inlet 52 at the top and a water outlet 53 at the bottom. The water inlet 52 is connected to an external water pipe to replenish water to the annular chamber 51, and the water flows out through the water outlet 53 to clean the inner wall of the material bucket 2.

[0032] Furthermore, the lower side of the cover plate 6 has multiple sets of protrusions 61 arranged at equal intervals, and the protrusions 61 are fixed to the cover plate 6. The vibration assembly 77 includes an elastic telescopic rod 771. The sleeve of the elastic telescopic rod 771 is fixedly connected to the outer wall of the connecting rod 75. A fixing member 772 is fixedly connected to the telescopic end of the elastic telescopic rod 771. A rotating wheel 773 is installed on the fixing member 772. A vertical rod 774 is fixedly connected to the telescopic end of the elastic telescopic rod 771. A round rod 775 is fixedly connected to the bottom of the vertical rod 774. The round rod 775 is slidably connected in the straight groove of the swing rod 776. The end of the swing rod 776 away from the round rod 775 is fixedly connected to... A striking ball 778 is attached, and a swing rod 776 is hinged to a bracket 777. The bracket 777 is fixedly connected to the lower side of the connecting rod 75. As the connecting rod 75 rotates, the rotating wheel 773 contacts the protrusion 61. The rotating wheel 773 is subjected to compression, causing the telescopic end of the elastic telescopic rod 771 to contract, thereby driving the vertical rod 774 to move. The round rod 775 slides in the straight groove, realizing the swing of the swing rod 776. In turn, the striking ball 778 can strike and vibrate the cleaning plate 76. Combined with the flushing of water, it can more effectively assist the material to fall off the inner wall of the material bucket 2 and the cleaning plate 76, greatly enhancing the effect of online cleaning.

[0033] It should be noted that the above electrical components are all existing technology products. Those skilled in the art should select, install and complete the circuit debugging work according to the needs of use to ensure that all electrical appliances can work normally. The components are all general standard parts or components known to those skilled in the art. Their structure and principle can be known by those skilled in the art through technical manuals or conventional experimental methods. No specific restrictions are made here.

[0034] In use, the output shaft of the starter motor rotates counterclockwise, and the telescopic end of the elastic telescopic ratchet 711 is limited by the ratchet teeth of the ratchet 73. The ratchet 73 drives the connecting rod 75 to rotate, which in turn drives the cleaning plate 76 to rotate, thus cleaning the residual material on the inner wall of the material bucket 2. During this process, water flows out through the outlet 53 to clean the inner wall of the material bucket 2. At the same time, through the rotation of the connecting rod 75, the rotating wheel 773 will come into contact with the protrusion 61. The rotating wheel 773 is squeezed, causing the telescopic end of the elastic telescopic rod 771 to retract, which in turn drives the vertical rod 774 to move. The round rod 775 slides in the straight groove, realizing the swing of the swing rod 776. In turn, the striking ball 778 can strike and vibrate the cleaning plate 76. Combined with the flushing of the water flow, it can more effectively help the material fall off the inner wall of the material bucket 2 and the cleaning plate 76.

[0035] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A high-viscosity product filling apparatus that can be cleaned and sterilized on-line, comprising a filling seat (1), characterized in that: The upper side of the filling seat (1) is fixedly connected with a material bucket (2), a connecting plate of the filling seat (1) is fixedly installed with an electric telescopic rod (3), the telescopic end of the electric telescopic rod (3) is fixedly connected with a horizontal plate (4), the top of the material bucket (2) is provided with a cover plate (6), the upper side of the cover plate (6) is provided with a cleaning assembly (5), the material bucket (2) is provided with a sterilization stirring mechanism (7), the sterilization stirring mechanism (7) comprises: A stirring shaft (71) is fixedly connected with the output shaft of a motor, the motor is fixedly connected with the upper side of the horizontal plate (4), the bottom of the stirring shaft (71) is fixedly connected with stirring blades (72); A ratchet wheel (73) is rotatably connected with the lower side of the cover plate (6), the lower side of the ratchet wheel (73) is fixedly installed with an ultraviolet lamp (74), the outer wall of the ratchet wheel (73) is fixedly connected with a connecting rod (75), the end of the connecting rod (75) away from the ratchet wheel (73) is fixedly connected with a cleaning plate (76); And a vibration assembly (77) is arranged on the connecting rod (75).

2. An online cleanable and sterilizable high viscosity product filling apparatus as claimed in claim 1, wherein: The outer wall of the stirring shaft (71) is fixedly connected with an elastic telescopic ratchet rod (711), the elastic telescopic ratchet rod (711) is clamped with the ratchet wheel (73).

3. An online cleanable and sterilizable high viscosity product filling apparatus as defined in claim 2, wherein: The vibration assembly (77) comprises an elastic telescopic rod (771), the sleeve rod of the elastic telescopic rod (771) is fixedly connected with the outer wall of the connecting rod (75), the telescopic end of the elastic telescopic rod (771) is fixedly connected with a fixing piece (772), the fixing piece (772) is installed with a rotating wheel (773), the telescopic end of the elastic telescopic rod (771) is fixedly connected with a vertical rod (774), the bottom of the vertical rod (774) is fixedly connected with a circular rod (775), the circular rod (775) is slidably connected in the straight slot of a swing rod (776), the end of the swing rod (776) away from the circular rod (775) is fixedly connected with a knocking ball (778).

4. An online cleanable and sterilizable high viscosity product filling apparatus as defined in claim 3, wherein: The swing rod (776) is hinged with a support (777), and the support (777) is fixedly connected with the lower side of the connecting rod (75).

5. The online cleanable and sterilizable high viscosity product filling apparatus of claim 1 wherein: The cleaning assembly (5) comprises an annular bin (51), the top of the annular bin (51) is provided with a water inlet (52), and the lower side of the annular bin (51) is provided with a water outlet (53).

6. An online cleanable and sterilizable high viscosity product filling apparatus as defined in claim 5, wherein: The lower side of the cover plate (6) is provided with multiple groups of protrusions (61) in equidistant array, and the protrusions (61) are fixed with the cover plate (6).

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