Continuous material taking and discharging device of molten salt electrolytic furnace
By introducing a continuous feeding and discharging device into the molten salt electrolysis furnace, the problems of low efficiency, high energy consumption, and unstable product quality of traditional molten salt electrolysis furnaces in intermittent operation have been solved, achieving efficient and stable electrolysis production and simplified operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-17
AI Technical Summary
Traditional molten salt electrolysis furnaces suffer from problems such as low efficiency due to intermittent operation, high energy consumption, unstable product quality, and complex manual operation.
A continuous feeding and discharging device is adopted, including a feeding bin, a vacuum gate valve, a lifting device, and a continuous discharging device, to achieve temporary storage and isolation of cathode products. The cathode is lifted and fed through a motor and a lifting mechanism, and the raw materials are continuously added by utilizing gravitational potential energy to maintain the stability of the raw material concentration in the electrolytic cell.
It has enabled continuous production in the molten salt electrolysis process, improved production efficiency, reduced energy consumption, stabilized product quality, and simplified operating procedures.
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Figure CN224001534U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrolytic furnace technology, specifically to a continuous feeding and discharging device for a molten salt electrolytic furnace. Background Technology
[0002] Molten salt electrolysis is an important metal smelting method widely used in the production of metals such as aluminum, magnesium, and lithium. Its principle is to use molten salt as an electrolyte, which, under the influence of direct current, reduces metal ions to elemental metals. However, traditional molten salt electrolysis furnaces have the following technical problems:
[0003] Intermittent operation is inefficient: Traditional molten salt electrolysis furnaces operate intermittently. After electrolysis for a period of time, electrolysis must be stopped, cathode products removed, and new raw materials added, resulting in low production efficiency.
[0004] High energy consumption: Frequent start-up and shutdown of the electrolytic cell leads to energy waste and increases production costs.
[0005] Unstable product quality: Intermittent operation can easily cause fluctuations in parameters such as temperature and concentration in the electrolytic cell, affecting product quality.
[0006] Manual operation is complex: The material handling and feeding processes require manual intervention, which increases the complexity of the operation and the intensity of labor. Utility Model Content
[0007] In view of the problems existing in the prior art, this utility model discloses a continuous feeding and discharging device for a molten salt electrolysis furnace, including an installation frame, a furnace body, an electrolytic cell, a cathode device, a feeding bin, a gate valve, a lifting device, and a continuous discharging device; the furnace body is installed at the bottom of the installation frame, and a graphite crucible is installed inside it; the electrolytic cell is installed inside the graphite crucible; the feeding bin is installed at the top of the furnace body, and a gate valve is provided on its lower side.
[0008] The lifting device includes a motor, a reducer, a conductive slip ring, a ball screw, a linear guide rail, and a mounting base. The mounting base is vertically mounted on the mounting frame. The linear guide rail is mounted on the left and right sides of the front side of the mounting base, and a guide rail slide plate is mounted on it. The motor is mounted on the guide rail slide plate, and its shaft is fitted with a reducer and a conductive slip ring before connecting to the ball screw. A bearing is mounted on the lower side of the ball screw and mounted on the mounting base. The cathode device is mounted at the lower end of the ball screw.
[0009] The continuous feeding device includes a feeding bin, a feeding pipe, and a feeding valve; the feeding bin is installed on the mounting frame, and the feeding pipe is installed on its lower side and connected to the electrolytic cell and the feeding bin; the feeding valve is installed on the lower side of the feeding pipe.
[0010] As a preferred embodiment of this utility model, the slide gate valve is a vacuum slide gate valve.
[0011] In a preferred embodiment of this invention, the feeding bin is located directly above the electrolytic cell.
[0012] The beneficial effects of this utility model are as follows: This utility model achieves temporary storage and isolation of cathode products through the feeding bin and vacuum gate valve, avoiding interference with the environment inside the electrolytic cell; the cathode is lifted to the feeding bin by the motor and lifting mechanism, which facilitates material retrieval; and the continuous addition of raw materials is achieved by using gravitational potential energy through the feeding bin and discharge pipe, maintaining the stability of the raw material concentration inside the electrolytic cell. Attached Figure Description
[0013] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, the elements or parts are not necessarily drawn to actual scale.
[0014] Figure 1 This is a schematic diagram of the present invention;
[0015] Figure 2 This is a structural diagram of the lifting device of this utility model;
[0016] Figure 3 This is a schematic diagram of the continuous feeding structure of this utility model;
[0017] In the diagram: 1. Mounting frame; 2. Furnace body; 3. Electrolytic cell; 4. Cathode device; 5. Feeding bin; 6. Slide valve; 7. Lifting device; 71. Motor; 72. Reducer; 73. Conductive slip ring; 74. Ball screw; 75. Linear guide rail; 76. Mounting base; 8. Continuous feeding device; 81. Feeding bin; 82. Feeding pipe; 83. Feeding valve. Detailed Implementation
[0018] Example 1
[0019] like Figure 1 As shown, this utility model discloses a continuous feeding and discharging device for a molten salt electrolysis furnace, including an installation frame 1, a furnace body 2, an electrolytic cell 3, a cathode device 4, a feeding bin 5, a gate valve 6, a lifting device 7, and a continuous discharging device 8; the furnace body 2 is installed at the bottom of the installation frame 1, and a graphite crucible is installed inside it; the electrolytic cell 3 is installed inside the graphite crucible; the feeding bin 5 is installed at the top of the furnace body 2, and a gate valve 6 is provided on its lower side;
[0020] The lifting device 7 includes a motor 71, a reducer 72, a conductive slip ring 73, a ball screw 74, a linear guide rail 75, and a mounting base 76; the mounting base 76 is vertically mounted on the mounting frame 1; the linear guide rail 75 is mounted on the left and right sides of the front side of the mounting base 76, and a guide rail slide is mounted on it.
[0021] The motor 71 is mounted on the guide rail slide, and its shaft is equipped with a reducer 72 and a conductive slip ring 73 and then connected to a ball screw 74; the lower side of the ball screw 74 is equipped with a bearing and mounted on the mounting base 76.
[0022] The cathode device 4 is installed at the lower end of the ball screw 74;
[0023] The continuous feeding device 8 includes a feeding bin 81, a feeding pipe 82, and a feeding valve 83. The feeding bin 81 is mounted on the mounting frame 1, and the feeding pipe 82 is installed on its lower side, connecting the electrolytic cell 3 and the feeding bin 81. The feeding valve 83 is installed on the lower side of the feeding pipe 82. This invention achieves temporary storage and isolation of cathode products through the feeding bin and vacuum gate valve, avoiding interference with the environment inside the electrolytic cell.
[0024] The cathode is lifted to the feeding bin by a motor and lifting mechanism for easy material retrieval; the feed bin and discharge pipe utilize gravitational potential energy to achieve continuous addition of raw materials and maintain a stable raw material concentration in the electrolytic cell.
[0025] The working principle of this invention is as follows: Molten salt electrolyte and raw materials are added to the electrolytic cell 3, and an electrolytic reaction is carried out by applying electricity. When the cathode product reaches a certain amount, the control system controls the vacuum gate valve 6 to close, isolating the electrolytic cell 3 and the feeding bin 5. The lifting device 7 lifts the cathode to the feeding bin 5, and the cathode product adhering to the cathode surface is manually removed. After completion, the cathode is lowered back into the electrolytic cell. Continuous feeding: The control system controls the operation of the feeding device. The raw materials in the feeding bin are added to the electrolytic cell through the feeding valve and feeding pipe, using gravitational potential energy to maintain a stable raw material concentration in the electrolytic cell. Repeating the above steps can realize continuous production of the molten salt electrolysis process.
[0026] Components not described in detail in this article are existing technologies, and the connections and controls of each motor are all technical means commonly used by those skilled in the art, so they will not be described in detail.
[0027] While the specific embodiments of this utility model have been described in detail above, this utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this utility model. Modifications or variations that do not involve creative labor are still within the protection scope of this utility model.
Claims
1. A continuous feeding and discharging device for a molten salt electrolysis furnace, characterized in that: Including installation frame (1), furnace body (2), electrolytic cell (3), cathode device (4), material taking bin (5), plug valve (6), lifting device (7), continuous discharging device (8);The furnace body (2) is installed at the bottom of the installation frame (1), and a graphite crucible is installed in the inside;The electrolytic cell (3) is installed in the graphite crucible;The material taking bin (5) is installed at the top of the furnace body (2), and a plug valve (6) is arranged at the lower side face thereof; The lifting device (7) comprises a motor (71), a speed reducer (72), a conductive slip ring (73), a ball screw (74), a linear guide rail (75) and a mounting base (76). The mounting base (76) is vertically installed on the installation frame (1). The linear guide rail (75) is installed on the left and right sides of the front side of the mounting base (76), and a guide rail slide plate is arranged thereon. The motor (71) is installed on the guide rail slide plate, and the rotating shaft thereof is connected with the speed reducer (72), the conductive slip ring (73) and the ball screw (74). The lower side of the ball screw (74) is connected with the bearing installed on the mounting base (76). The cathode device (4) is installed at the lower end of the ball screw (74). The continuous discharging device (8) comprises a material supplementing bin (81), a discharging pipeline (82) and a discharging valve (83). The material supplementing bin (81) is installed on the installation frame (1), and the lower side thereof is connected with the discharging pipeline (82) connected to the electrolytic cell (3) and the material supplementing bin (81). The discharging valve (83) is arranged at the lower side of the discharging pipeline (82).
2. The continuous material taking and discharging device of a fused salt electrolytic furnace according to claim 1, characterized in that: The plug valve (6) is a vacuum plug valve.
3. The continuous material taking and discharging device of a fused salt electrolytic furnace according to claim 1, characterized in that: The material supplementing bin (81) is located directly above the electrolytic cell (3).