Lithium battery protection board testing machine and system

By designing an automated lithium battery protection board testing machine, which uses an induction plate and hydraulic system to simulate pressure conditions, multiple boards can be tested simultaneously. This solves the problems of low efficiency and poor accuracy of manual testing in existing technologies, and improves testing efficiency and accuracy.

CN224004846UActive Publication Date: 2026-03-17福建省超年科技股份有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing lithium battery testing technologies rely on manual operation, which leads to low efficiency and a high risk of errors, making it difficult to effectively screen out defective and qualified products.

Method used

Design a lithium battery protection board testing machine, including an induction board, detection components and a PLC control terminal. It realizes the sequential testing of multiple protection boards through automated testing, uses a hydraulic system to simulate the working state of the protection boards under different pressure conditions, and displays the test results on a touch screen.

Benefits of technology

It improves the efficiency of lithium battery testing, reduces human error, ensures testing accuracy, and can simultaneously test protection boards composed of multiple small boards, significantly improving testing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lithium battery protection plate testing machine and system, and the testing machine comprises a testing machine body, the testing machine body comprises an induction plate, a rack is erected outside the induction plate, and the middle part of the rack is provided with a detection assembly; the detection assembly comprises a hydraulic cylinder, the hydraulic cylinder is downwards provided with a piston rod, a movable support is installed below the piston rod, the bottom of the movable support is provided with an upper clamping plate and a lower clamping plate which are used for clamping a to-be-tested protection plate, and the inward side of the lower clamping plate is provided with a limiting step. According to the utility model, the induction plate is arranged on the upper surface of the test machine body, the plurality of test points are arranged on the induction plate, each small plate of a whole plate is tested by switching the connection between each test point and the protection plate to be detected, and the test machine judges whether the protection plate is a defective plate or not. Whether the protection plate can work normally under various protectors or not is tested, and intelligent processing operation is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of lithium battery testing equipment, and particularly relates to a lithium battery protection board testing machine and system. Background Art

[0002] After lithium batteries are produced, they generally need to be functionally tested to determine whether they are defective boards for screening and classification. However, the existing lithium battery detection in the prior art is often manually operated, and the manual detection process is numerous, time-consuming, inefficient, and prone to errors in result recording, and there may be a situation where defective products and qualified products are mixed.

[0003] Therefore, the utility model proposes a lithium battery protection board testing machine that can reduce manual operation and improve the lithium battery detection efficiency, as well as a system used for this testing machine. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] Aiming at the above problems in the prior art and to make up for the deficiencies of the prior art, the utility model provides a lithium battery protection board testing machine and system that can be reasonably manufactured and used.

[0006] (2) Technical Solutions

[0007] To overcome the deficiencies of the prior art, the first aspect provided by the utility model is as follows:

[0008] A lithium battery protection board testing machine comprises a testing machine body. The testing machine body includes an induction plate arranged at the center of its top for testing. A frame is erected outside the induction plate, and a detection component for testing a to-be-tested protection board is provided in the middle of the frame.

[0009] The detection component includes a hydraulic cylinder. A piston rod is provided downward by the hydraulic cylinder, and a moving bracket is installed below the piston rod. Upper and lower clamping plates for clamping the to-be-tested protection board are provided at the bottom of the moving bracket, and a limiting step is provided on the inner side of the lower clamping plate facing inward.

[0010] Further, a plurality of test points are provided on the induction plate.

[0011] Further, a limiting pressing block is provided at the edge of the induction plate. The limiting pressing block is L-shaped, which is convenient to achieve the pressing effect, and the induction plate is electrically connected to the testing machine body.

[0012] Further, a controller is provided inside the testing machine body, and a display screen and a control switch are provided outside, which is convenient to achieve effective control.

[0013] Furthermore, the frame includes a left support plate and a right support plate. The top of the left support plate and the right support plate jointly support the top beam. The left support plate, the right support plate and the top beam are locked by bolts. The bottom of the left support plate and the right support plate is locked on the upper surface of the testing machine body by bolts, which is convenient for realizing the positioning and installation of the detection component.

[0014] Furthermore, a guiding slide rail is provided on the inner side of the frame, and a slider for matching the guiding slide rail is provided on the detection component, which is convenient for realizing that the detection component can move vertically downward along the frame without deviation.

[0015] Furthermore, a connecting rod is fixedly connected to the top of the moving bracket, and the connecting rod is detachably installed at the bottom of the piston rod.

[0016] Furthermore, the moving bracket is in the shape of "冂". The bottom of the moving bracket is locked with the lower clamping plate. The lower clamping plate and the upper clamping plate are locked by bolts. A gap for clamping the to-be-tested protection plate is provided between the upper clamping plate and the lower clamping plate. Setting the gap is convenient for the installation and placement of the to-be-detected protection plate.

[0017] Furthermore, there are two lower clamping plates, and a clamping convex part is provided on the top of each lower clamping plate; during assembly, the upper clamping plate is pressed on the clamping convex part.

[0018] Furthermore, edge grooves are provided on the outer sides of both sides of the upper clamping plate, and a baffle is provided on the outer side of the lower clamping plate; during assembly, the moving bracket passes through the edge grooves of the upper clamping plate and is installed downward on the limiting groove formed by the clamping convex part of the lower clamping plate and the baffle, which is convenient for better limiting and installing the edges of the moving bracket.

[0019] The second aspect provided by the present utility model is:

[0020] A lithium battery protection plate testing machine system includes a PLC control terminal and at least one of the above-mentioned lithium battery protection plate testing machines. The PLC control terminal is used to control the lithium battery protection plate testing machine to perform tests;

[0021] and when there are multiple lithium battery protection plate testing machines, they are tested in turn;

[0022] The to-be-detected protection plate is a whole plate or a whole plate assembled by several small plates.

[0023] Furthermore, the lithium battery protection plate testing machine system further includes an actuator and an external touch screen, so as to realize the automatic testing work of the lithium battery protection plate through this system. By setting the external touch screen, the position of the defective plate can be displayed, which is convenient for taking out and classifying.

[0024] Furthermore, the lithium battery protection board testing machine system is equipped with six lithium battery protection board testing machines as described above, which can test six boards at a time, and perform rotational testing, with a maximum of sixty boards tested at a time.

[0025] Furthermore, the key feature of this lithium battery protection board testing system is that it utilizes a small number of testing machines to test a protection board composed of multiple small boards. With minimal moving parts, the testing is accurate and intuitive, and the results (good or bad) can be displayed as images on the touchscreen.

[0026] (3) Beneficial effects

[0027] The beneficial effects of this utility model are as follows: Compared with the prior art, this utility model sets an induction plate on the upper surface of the testing machine body and sets several test points on the induction plate. By switching the connection between each test point and the protection board to be tested, the model tests each small board of a whole board. The pressure condition between the test point and the protection board to be tested determines whether the protection board is defective. The model tests whether the protection board can work normally under various protection conditions and obtains the results. By setting a detection component above the induction plate to drive the protection board to be tested downward, the model simulates the working state of the battery under different pressures and tests whether the protection board can work normally under various pressure conditions. The model tests the pressure resistance performance of the lithium battery protection board, ensuring that it will not be damaged or fail under extreme conditions, and records the results effectively. This reduces the errors and inefficiencies of manual measurement, improves intelligent processing operations, and proposes a lithium battery protection board testing machine system that provides a scheme to test six boards at a time in turn, greatly improving testing efficiency. It can use fewer testing machines to test a protection board composed of multiple small boards. With a simple structure and few moving parts, the test is accurate and intuitive, and the test results, whether good or bad, can be displayed on the screen. Attached Figure Description

[0028] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0029] Figure 2 This is an enlarged view showing the positional relationship between the sensor plate, the upper clamping plate, and the lower clamping plate.

[0030] Figure 3 yes Figure 2 The split diagram.

[0031] In the figure: Test machine body (1), induction plate (11), limit block (12), display screen (13), control switch (14);

[0032] Frame (2), guide rail (21);

[0033] Detection component (3), hydraulic cylinder (31), piston rod (32), connecting rod (33), moving bracket (34), slider (35), upper clamping plate (36), lower clamping plate (37), limiting step (371), baffle (372);

[0034] Protection board to be tested (4). Detailed Implementation

[0035] The present invention will be further described below with reference to the embodiments.

[0036] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "vertical", "horizontal", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] like Figure 1-3 As shown, this embodiment provides a lithium battery protection board testing machine, including a testing machine body 1. The testing machine body 1 includes an induction plate 11 disposed at its top center for testing. The induction plate 11 has several test points. To facilitate the limiting of the induction plate 11, this solution proposes that the edge of the induction plate 11 be provided with a limiting block 12. The limiting block 12 is L-shaped. The induction plate 11 is electrically connected to the testing machine body 1. A frame 2 is mounted on the outside of the induction plate 11. A detection component 3 for testing the protection board 4 to be tested is provided in the middle of the frame 2. See the appendix for details. Figure 1 The frame 2 includes a left support plate and a right support plate. The tops of the left and right support plates together support the top beam. The left and right support plates and the top beam are locked together by bolts. The bottoms of the left and right support plates are locked to the upper surface of the test machine body 1 by bolts.

[0038] The detection component 3 includes a hydraulic cylinder 31, with a piston rod 32 extending downwards from the hydraulic cylinder 31. A movable bracket 34 is mounted below the piston rod 32. The bottom of the movable bracket 34 is provided with an upper clamping plate 36 and a lower clamping plate 37 for clamping the test protection plate 4. A limiting step 371 is provided on the inward side of the lower clamping plate 37. To improve the movement of the movable bracket 34 along a predetermined direction and to make the sliding smoother, a guide rail 21 is provided on the inward side of the frame 2. The detection component 3 is provided with a slider 35 for matching the guide rail 21. A connecting rod 33 is fixedly connected to the top of the movable bracket 34. The connecting rod 33 is detachably mounted on the bottom of the piston rod 32.

[0039] In order to better treat the clamping effect of the test protection board 4, the moving bracket 34 is in the shape of "冂". The bottom of the moving bracket 34 is locked with the lower clamping plate 37. The lower clamping plate 37 and the upper clamping plate 36 are locked by bolts. There is a gap for inserting the test protection board 4 between the upper clamping plate 36 and the lower clamping plate 37. There are two lower clamping plates 37, and a clamping convex part is provided at the top of each lower clamping plate 37. During assembly, the upper clamping plate 36 is pressed on the clamping convex part. In order to realize the limit of the left support plate and the right support plate, edge grooves are provided on both sides of the upper clamping plate 36 outward, and a baffle 372 is provided on the outside of the lower clamping plate 37. During assembly, the moving bracket 34 passes through the edge groove of the upper clamping plate 36 and is installed downward on the limit groove formed by the clamping convex part of the lower clamping plate 37 and the baffle 372.

[0040] In order to effectively detect and display defective boards, a controller is provided inside the test machine body 1, and a display screen 13 and a control switch 14 are provided outside, which is convenient for test operation and classification of defective products.

[0041] When the utility model is in use, the test protection board 4 to be tested is installed between the upper clamping plate 36 and the lower clamping plate 37 of the moving bracket 34. The hydraulic cylinder 31 is used to drive the piston rod 32 to descend, and the connecting rod 33 also descends, driving the moving bracket 34 and the test protection board 4 to descend, and then contacting the induction plate 11 of the test machine body 1. Whether the parameters of each detection point of the test protection board 4 are qualified is sensed through the test points on the induction plate 11. When the hydraulic cylinder 31 converts the pressure to the limit position of the protection board 4, check whether the parameters are qualified, and then judge whether it is a defective board, reducing the complexity of manual detection. At the same time, a lithium battery protection board testing machine system is also proposed in this solution, including a PLC control terminal and the above-mentioned lithium battery protection board testing machine. The PLC control terminal is used to control the lithium battery protection board testing machine to perform tests; and when there are multiple lithium battery protection board testing machines, they are tested in turn. Specifically, in practice, we will form an integrated automated testing system with six lithium battery protection board testing machines, an actuator (existing), a PLC control terminal (existing), and an external touch screen (existing). Therefore, six test protection boards 4 can be tested each time during use, and through setting programs, they can be tested in turn, and at most sixty protection boards can be tested each time. After the test is completed, we can also view the positions of the defective boards on the external touch screen and then screen them out. It should be noted that the main improvement in this solution is the lithium battery protection board testing machine part, and other components in the system can be arranged and combined according to the prior art.

[0042] The embodiments described above are merely preferred embodiments of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications, improvements, and substitutions without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims.

Claims

1. A lithium battery protection plate testing machine, characterized in that: It includes a testing machine body, and the testing machine body includes an induction plate arranged at the center of its top for testing. A number of test points are provided on the induction plate. A frame is erected outside the induction plate, and a detection component for testing a to-be-tested protection board is provided in the middle of the frame. The detection component includes a hydraulic cylinder. A piston rod is provided downward by the hydraulic cylinder. A moving bracket is installed below the piston rod. An upper clamping plate and a lower clamping plate for clamping the to-be-tested protection board are provided at the bottom of the moving bracket. A limiting step is provided on the inner side of the lower clamping plate facing inward.

2. The lithium battery protection plate testing machine according to claim 1, wherein: A limiting pressing block is provided at the edge of the induction plate. The limiting pressing block is arranged in an L shape. The induction plate is electrically connected to the testing machine body.

3. The lithium battery protection plate testing machine according to claim 1, wherein: A controller is provided inside the testing machine body, and a display screen and a control switch are provided outside.

4. The lithium battery protection plate testing machine of claim 1, wherein: The frame includes a left support plate and a right support plate. The top of the left support plate and the right support plate jointly support a top beam. The left support plate, the right support plate and the top beam are locked by bolts. The bottom of the left support plate and the right support plate are locked on the upper surface of the testing machine body by bolts.

5. The test machine for lithium battery protection board according to any one of claims 1-4, characterized in that: A guiding slide rail is provided on the inner side of the frame facing inward. A slider for matching the guiding slide rail is provided on the detection component.

6. The lithium battery protection plate testing machine according to claim 5, wherein: A connecting rod is fixedly connected to the top of the moving bracket. The connecting rod is detachably installed at the bottom of the piston rod.

7. The lithium battery protection plate testing machine according to claim 6, wherein: The moving bracket is in a "冂" shape. The bottom of the moving bracket is locked with the lower clamping plate. The lower clamping plate and the upper clamping plate are locked by bolts. A gap for inserting the to-be-tested protection board is provided between the upper clamping plate and the lower clamping plate.

8. The lithium battery protection plate testing machine according to claim 7, wherein: There are two lower clamping plates. A clamping position protruding portion is provided at the top of each lower clamping plate. During assembly, the upper clamping plate is pressed on the clamping position protruding portion.

9. The lithium battery protection plate testing machine of claim 8, wherein: Edge clamping grooves are provided outward on both sides of the upper clamping plate. A baffle is provided on the outer side of the lower clamping plate. During assembly, the moving bracket passes through the edge clamping grooves of the upper clamping plate and is installed downward on the limiting groove formed by the clamping position protruding portion and the baffle of the lower clamping plate.

10. A lithium battery protector testing machine system characterized by: It includes a PLC control terminal and at least one lithium battery protection board testing machine according to any one of claims 1 to 9. The PLC control terminal is used to control the lithium battery protection board testing machine to perform testing. And when there are multiple lithium battery protection board testing machines, they are tested轮流. The to-be-tested protection board is a whole board or a whole board formed by splicing several small boards.