High-precision panel decorative paper defect detection equipment

By incorporating cleaning and disassembly mechanisms into the board decorative paper inspection equipment, the problems of camera protective glass contamination and inconvenient roller replacement have been solved, achieving high-precision inspection and flexible roller adaptability.

CN224004963UActive Publication Date: 2026-03-17NANTONG FULING ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520351417.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-03-17
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

In existing board and decorative paper testing equipment, the protective glass on the camera surface is easily contaminated by dust, affecting image clarity and testing accuracy, and the roller replacement is inconvenient.

Method used

A cleaning mechanism was designed to clean the protective glass on the camera surface at regular intervals, and a disassembly and assembly mechanism facilitates the installation and disassembly of rollers of different sizes.

Benefits of technology

It improves the detection accuracy of the camera, avoids dust affecting image quality, and enhances the adaptability and flexibility of the equipment to rollers of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to high-precision panel decorative paper defect detection equipment, which belongs to the technical field of panel decorative paper and comprises a belt conveying frame, the belt conveying frame comprises a belt and a frame body, a support frame is fixed in the middle of the upper surface of the frame body, a display screen is fixed on the left side of the support frame, and a camera is fixed on the inner top wall of the support frame. A buzzer is fixed to the upper surface of the supporting frame, a cleaning mechanism used for cleaning protective glass on the surface of the camera is arranged on the upper surface of the frame body and located on the right side of the supporting frame, and a dismounting and mounting mechanism used for conveniently dismounting and mounting a plate decorative paper roll is arranged on the left side of the frame body. According to the high-precision panel decorative paper defect detection equipment, a worker can conveniently and regularly clean protective glass on the surface of the camera through the arranged cleaning mechanism, dust is prevented from being attached to the protective glass to affect the definition and quality of images, and the detection accuracy of the camera on the surface defects of the high-precision panel decorative paper is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of plate decorative paper, specifically to a high-precision plate decorative paper defect detection equipment. BACKGROUND

[0002] Plate decorative paper is a kind of paper material used for the surface decoration of substrates such as wood boards, which can simulate the texture and color of various materials such as wood, stone and leather through printing technology, and has characteristics such as wear resistance, waterproofness and weather resistance. Plate decorative paper is widely used in fields such as home decoration and building decoration, and it can simulate the appearance of various materials to improve the appearance and durability of the substrate.

[0003] Through retrieval, it is found that Chinese patent publication No. CN221426670U discloses a decorative paper printing defect detection equipment, which comprises a conveying frame and a transmission belt arranged on the inner side of the conveying frame. Two adjusting structures for limiting and adjusting the position of the decorative paper are arranged on both sides of the middle part of the conveying frame. The adjusting structure comprises a limiting plate, the bottom of the limiting plate is provided with a supporting seat, the supporting seat is fixedly connected with the conveying frame, the two sides of the limiting plate are provided with inclined surfaces in the shape of a splay, and a stop block is fixedly arranged on the side of the top end of the limiting plate close to the transmission belt. When the decorative paper to be detected passes between the two limiting plates, the decorative paper will contact one of the inclined surfaces no matter it deviates to the left side or the right side. Under the pushing of the inclined surface, the decorative paper will gradually move towards the middle position of the transmission belt. When the decorative paper is located between the two stop blocks, it can be ensured that the decorative paper is just located directly below the detection machine. At this time, the detection machine can improve the accuracy of the detection of the decorative paper. However, the detection machine usually contains a camera. When the camera is in working state, dust in the air will adhere to the protective glass on the surface of the camera, which will cause some point-shaped objects in the camera picture, affecting the clarity and quality of the image, and further affecting the accuracy of the detection of the detection machine. UTILITY MODEL CONTENT

[0004] In view of the shortcomings of the prior art, the utility model provides a high-precision plate decorative paper defect detection equipment, which has the advantages of being able to clean the protective glass on the surface of the camera, solves the problem that the detection machine usually contains a camera, the dust in the air will adhere to the protective glass on the surface of the camera when the camera is in working state, which will cause some point-shaped objects in the camera picture, affecting the clarity and quality of the image, and further affecting the accuracy of the detection of the detection machine.

[0005] In order to achieve the above object, the utility model provides the following technical scheme: high accuracy plate decorative paper defect detection equipment, including belt conveying frame, the belt conveying frame includes belt and frame body, the middle part of the upper surface of frame body is fixed with support frame, the left side of support frame is fixed with display screen, the inner top wall of support frame is fixed with camera, the upper surface of support frame is fixed with buzzer, the upper surface of frame body and located right side of support frame is equipped with cleaning mechanism for protecting glass surface cleaning of camera, the left side of frame body is equipped with dismounting mechanism for conveniently dismounting plate decorative paper roll,

[0006] The cleaning mechanism includes a fixed box fixed on the upper surface of the frame and located on the right side of the support frame, a fixed groove is formed in the top of the left side of the fixed box, an electric push rod is fixed to the right side wall of the inner cavity of the fixed groove, mounting plates are fixed to the bottoms of the left and right ends of the front wall of the fixed groove, a connecting rod is fixed between the opposite sides of the two mounting plates, a limiting sleeve is slidably connected to the outer surface of the connecting rod, a linkage frame is fixed to the upper surface of the limiting sleeve, a fixed plate is fixed to the upper surface of the linkage frame, and cleaning cotton is fixed to the upper surface of the fixed plate.

[0007] Further, the cross-sectional shape of the support frame is inverted U-shaped, and the piston rod of the electric push rod is fixed to the linkage frame.

[0008] Further, the top of the linkage frame is T-shaped in cross-section, and the bottom of the linkage frame is inverted S-shaped in cross-section.

[0009] Further, the size of the cleaning cotton is greater than that of the camera, and the length and width of the fixed plate are less than the length and width of the inner cavity of the fixed groove.

[0010] Further, the dismounting mechanism includes a support plate fixed to the left side of the frame, a mounting groove is formed in the front end of the upper surface of the support plate, a limiting rod is fixed to the left end between the opposite sides of the front and rear side walls of the inner cavity of the mounting groove, a threaded rod is rotatably connected to the right side of the limiting rod between the opposite sides of the front and rear side walls of the inner cavity of the mounting groove through a bearing, a sliding sleeve is slidably connected to the outer surface of the limiting rod, a threaded sleeve is threadedly connected to the outer surface of the threaded rod, and a linkage plate is fixed between the opposite sides of the sliding sleeve and the threaded sleeve.

[0011] Further, a first positioning plate is fixed to the rear end of the upper surface of the support plate, a second positioning plate is fixed to the upper surface of the linkage plate, and a circular groove is formed in the top of the opposite side of the first positioning plate and the second positioning plate.

[0012] Further, a rotating motor is fixed to the front of the support plate, the output shaft of the rotating motor extends into the inner cavity of the mounting groove and is fixed to the threaded rod.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. This high-precision board decorative paper defect detection equipment, through its cleaning mechanism, allows staff to regularly clean the protective glass on the camera surface, preventing dust from affecting image clarity and quality, and improving the camera's accuracy in detecting surface defects in high-precision board decorative paper.

[0015] 2. The high-precision board decorative paper defect detection equipment is equipped with a disassembly and assembly mechanism that allows workers to easily place the rolls of high-precision board decorative paper rolls into the inner cavities of the first and second positioning plates. This not only facilitates the disassembly of the rolls but also allows for the adaptation to rolls of different sizes, improving flexibility and applicability. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the cleaning mechanism structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the disassembly and assembly mechanism of this utility model;

[0019] Figure 4 This is a 3D schematic diagram of the disassembly and assembly mechanism of this utility model.

[0020] In the diagram: 1. Belt conveyor frame, 2. Support frame, 3. Display screen, 4. Camera, 5. Buzzer, 6. Cleaning mechanism, 601. Fixing box, 602. Fixing groove, 603. Electric push rod, 604. Mounting plate, 605. Connecting rod, 606. Limit sleeve, 607. Linkage frame, 608. Fixing plate, 609. Cleaning cotton, 7. Disassembly and assembly mechanism, 701. Support plate, 702. Mounting groove, 703. Limit rod, 704. Threaded rod, 705. Sliding sleeve, 706. Threaded sleeve, 707. Linkage plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1The high-precision plate decorative paper defect detection equipment in the embodiment comprises a belt conveying frame 1, the belt conveying frame 1 comprises a belt and a frame body, a support frame 2 is fixed to the middle of the upper surface of the frame body, a display screen 3 is fixed to the left side of the support frame 2, a camera 4 is fixed to the inner top wall of the support frame 2, a buzzer 5 is fixed to the upper surface of the support frame 2, when the camera 4 detects a defect, a signal can be transmitted to a controller, the controller controls the buzzer 5 to issue an alarm, thereby reminding the staff, a cleaning mechanism 6 for cleaning the surface protection glass of the camera 4 is arranged on the upper surface of the frame body and located at the right side of the support frame 2, and a dismounting mechanism 7 for facilitating dismounting of the plate decorative paper roll is arranged on the left side of the frame body.

[0023] The support frame 2 is in the shape of an inverted U.

[0024] It can be understood that one end of the high-precision plate decorative paper roll is pulled into the belt conveying frame 1, at this time, the winding roller rotates in the circular groove and is detected by the camera 4, a winding roller is arranged at the right side of the belt conveying frame 1, one end of the detected paper roll is fixed to the winding roller, so that the detected high-precision plate decorative paper roll can be wound on the winding roller.

[0025] Please refer to Figure 2 In order to clean the surface protection glass of the camera 4, the cleaning mechanism 6 in the embodiment comprises a fixed box 601 fixed to the upper surface of the frame body and located at the right side of the support frame 2, a fixed groove 602 is formed in the top of the left side of the fixed box 601, an electric push rod 603 is fixed to the right side wall in the inner cavity of the fixed groove 602, mounting plates 604 are fixed to the bottoms of the left and right ends of the inner vertical wall of the fixed groove 602, a connecting rod 605 is fixed between the opposite sides of the two mounting plates 604, a limiting sleeve 606 is slidably connected to the outer surface of the connecting rod 605, a linkage frame 607 is fixed to the upper surface of the limiting sleeve 606, the electric push rod 603 is started, the piston rod of the electric push rod 603 is elongated to push the linkage frame 607 to move leftward, the movement of the linkage frame 607 makes the limiting sleeve 606 slide leftward on the outer surface of the connecting rod 605, a fixed plate 608 is fixed to the upper surface of the linkage frame 607, cleaning cotton 609 is fixed to the upper surface of the fixed plate 608, the movement of the linkage frame 607 synchronously drives the fixed plate 608 and the cleaning cotton 609 to move leftward, so that the cleaning cotton 609 contacts the surface protection glass, at this time, the surface protection glass of the camera 4 can be cleaned, then the electric push rod 603 is shortened, so that the cleaning cotton 609 moves rightward, and the surface protection glass of the camera 4 can be cleaned back and forth.

[0026] After cleaning, the piston rod of the electric push rod 603 is shortened, and the linkage frame 607 drives the fixed plate 608 to completely move into the inner cavity of the fixed groove 602, so as to avoid shielding the shooting range of the camera 4.

[0027] Among them, the piston rod of the electric push rod 603 is fixed to the linkage frame 607. The cross-sectional shape of the top of the linkage frame 607 is T-shaped, and the cross-sectional shape of the bottom of the linkage frame 607 is inverted S-shaped. The size of the cleaning cotton 609 is larger than the size of the camera 4. The length and width of the fixing plate 608 are smaller than the length and width of the inner cavity of the fixing groove 602.

[0028] In addition, the cross-sectional shape of the fixing box 601 is an inverted L shape, and the fixing method between the fixing plate 608 and the cleaning cotton 609 is a Velcro structure. The upper surface of the fixing plate 608 is fixed with a female Velcro, and the lower surface of the cleaning cotton 609 is fixed with a female Velcro, which makes it convenient for staff to replace the cleaning cotton 609 at regular intervals.

[0029] It should be noted that this allows staff to clean the protective glass on the surface of camera 4 regularly, preventing dust from affecting the clarity and quality of the image and improving the accuracy of camera 4 in detecting defects on the surface of high-precision decorative paper.

[0030] Please see Figures 3-4 To accommodate rollers of different sizes, the disassembly and assembly mechanism 7 in this embodiment includes a support plate 701 fixed to the left side of the frame. A mounting groove 702 is provided at the front end of the upper surface of the support plate 701. A limit rod 703 is fixed at the left end between the opposite sides of the front and rear side walls of the mounting groove 702. A threaded rod 704 is rotatably connected via a bearing between the opposite sides of the front and rear side walls of the mounting groove 702 and to the right of the limit rod 703. A sliding sleeve 705 is slidably connected to the outer surface of the limit rod 703. The outer surface of the device is threaded with a threaded sleeve 706. A linkage plate 707 is fixed between the sliding sleeve 705 and the opposite side of the threaded sleeve 706. When the rotating motor is started, the output shaft of the rotating motor rotates, which drives the threaded rod 704 to rotate, thereby causing the threaded sleeve 706 threaded to move forward. The movement of the threaded sleeve 706 can drive the linkage plate 707 and the sliding sleeve 705 to move, thereby causing the sliding sleeve 705 to slide on the outer surface of the limiting rod 703, which can limit the movement of the threaded sleeve 706, so that it can only perform linear movement.

[0031] The support plate 701 has a first positioning plate fixed to the rear end of its upper surface, and a second positioning plate fixed to the upper surface of the linkage plate 707. The top of the first and second positioning plates on opposite sides is provided with a circular groove. The support plate 701 has a rotating motor fixed to its front side. The output shaft of the rotating motor passes through and extends into the inner cavity of the mounting groove 702 and is fixed to the threaded rod 704.

[0032] Understandably, the movement of the linkage plate 707 causes the second positioning plate to move away from the first positioning plate until the distance between the opposite sides of the circular grooves on the first and second positioning plates is greater than the length of the roll in the high-precision decorative paper roll. One side of the roll is then placed into the circular groove of the first positioning plate. Then, the output shaft of the drive motor is reversed, which causes the second positioning plate to move closer to the first positioning plate until the circular groove of the second positioning plate fits over the roll.

[0033] It should be noted that this design facilitates the placement of the high-precision decorative paper roll into the inner cavities of the first and second positioning plates. This not only makes it easier to disassemble the roll but also allows for the adaptation to rolls of different sizes, improving flexibility and applicability.

[0034] All electrical components mentioned in this document are electrically connected to the main controller and power supply, and all electrical components mentioned in this document are conventional and known devices. This application will not elaborate further. The main controller can be a conventional and known device such as a computer that performs control. The control circuit of the main controller can be implemented by a person skilled in the art through simple programming. The power supply is also common knowledge in the art. Furthermore, this application is mainly used to protect mechanical devices, so this application will not explain the control method and circuit connection in detail.

[0035] The working principle of the above embodiments is as follows:

[0036] (1) When cleaning the surface of the camera 4, first start the electric push rod 603. The piston rod of the electric push rod 603 extends and pushes the linkage frame 607 to move to the left. The movement of the linkage frame 607 causes the limit sleeve 606 to slide to the left on the outer surface of the connecting rod 605. The movement of the linkage frame 607 simultaneously drives the fixing plate 608 and the cleaning cotton 609 to move to the left, so that the cleaning cotton 609 contacts the protective glass. At this time, the protective glass on the surface of the camera 4 can be cleaned. Then the electric push rod 603 shortens, which allows the cleaning cotton 609 to move to the right. The protective glass on the surface of the camera 4 can be cleaned back and forth. After cleaning, the piston rod of the electric push rod 603 can be shortened, and the linkage frame 607 can drive the fixing plate 608 to move completely into the inner cavity of the fixing groove 602 to avoid blocking the shooting range of the camera 4.

[0037] (2) At this time, the high-precision decorative paper roll can be placed into the inner cavity of the first positioning plate and the second positioning plate. By starting the rotating motor, the output shaft of the rotating motor rotates and drives the threaded rod 704 to rotate, thereby causing the threaded sleeve 706 connected to it to move forward. The movement of the threaded sleeve 706 can drive the linkage plate 707 and the sliding sleeve 705 to move, thereby causing the sliding sleeve 705 to slide on the outer surface of the limiting rod 703, which can limit the movement of the threaded sleeve 706, so that it can only perform linear movement. The movement of the linkage plate 707 causes the second positioning plate to move away from the first positioning plate until the first positioning plate and the second positioning plate are aligned. The distance between opposite sides of the circular grooves on the positioning plate is greater than the length of the roller in the high-precision decorative paper roll. One side of the roller is placed into the circular groove of the first positioning plate, and then the output shaft of the drive motor is reversed, which can move the second positioning plate closer to the first positioning plate until the circular groove of the second positioning plate fits over the roller. Then, one end of the high-precision decorative paper roll is pulled into the belt conveyor frame 1. At this time, the roller rotates in the circular groove and is detected by the camera 4. A winding roller is set on the right side of the belt conveyor frame 1, and one end of the detected paper roll is fixed to it, so that the detected high-precision decorative paper roll can be wound on the winding roller.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A high-precision decorative paper defect detection equipment for plate material, comprising a belt conveying frame (1), characterized in that: The belt conveying frame (1) comprises a belt and a frame body, the middle of the upper surface of the frame body is fixed with a support frame (2), the left side of the support frame (2) is fixed with a display screen (3), the inner top wall of the support frame (2) is fixed with a camera (4), the upper surface of the support frame (2) is fixed with a buzzer (5), the upper surface of the frame body and located at the right side of the support frame (2) is provided with a cleaning mechanism (6) for cleaning the surface protection glass of the camera (4), and the left side of the frame body is provided with a dismounting mechanism (7) for facilitating the dismounting of the sheet decorative paper roll. The cleaning mechanism (6) comprises a fixed box (601) fixed on the upper surface of the frame body and located at the right side of the support frame (2), a fixed groove (602) is formed in the top of the left side of the fixed box (601), an electric push rod (603) is fixed to the right side wall in the inner cavity of the fixed groove (602), mounting plates (604) are fixed to the bottoms of the left and right ends of the normal wall in the fixed groove (602), a connecting rod (605) is fixed between the opposite sides of the two mounting plates (604), a limiting sleeve (606) is slidably connected to the outer surface of the connecting rod (605), a linkage frame (607) is fixed to the upper surface of the limiting sleeve (606), a fixed plate (608) is fixed to the upper surface of the linkage frame (607), and cleaning cotton (609) is fixed to the upper surface of the fixed plate (608).

2. The high-precision decorative paper for sheet material defect detection apparatus according to claim 1, characterized in that: The cross section of the support frame (2) is inverted U-shaped, and the piston rod of the electric push rod (603) is fixed to the linkage frame (607).

3. The high-precision decorative paper for sheet material defect detection apparatus according to claim 1, characterized in that: The top of the linkage frame (607) is T-shaped in cross section, and the bottom of the linkage frame (607) is inverted S-shaped in cross section.

4. The high-precision decorative paper for sheet material defect detection apparatus according to claim 1, characterized by: The size of the cleaning cotton (609) is greater than that of the camera (4), and the length and width of the fixed plate (608) are less than those of the inner cavity of the fixed groove (602).

5. The high precision decorative paper for sheet material defect detection apparatus according to claim 1, characterized by: The dismounting mechanism (7) comprises a support plate (701) fixed to the left side of the frame body, an installation groove (702) is formed in the front end of the upper surface of the support plate (701), a limiting rod (703) is fixed to the left end between the opposite sides of the front and rear side walls in the inner cavity of the installation groove (702), a threaded rod (704) is rotatably connected to the right side of the limiting rod (703) between the opposite sides of the front and rear side walls in the inner cavity of the installation groove (702) through a bearing, a sliding sleeve (705) is slidably connected to the outer surface of the limiting rod (703), a threaded sleeve (706) is threadedly connected to the outer surface of the threaded rod (704), and a linkage plate (707) is fixed between the opposite sides of the sliding sleeve (705) and the threaded sleeve (706).

6. The high-precision decorative paper for sheet material defect detection apparatus according to claim 5, characterized in that: A first positioning plate is fixed to the rear end of the upper surface of the support plate (701), a second positioning plate is fixed to the upper surface of the linkage plate (707), and a circular groove is formed in the top of the opposite side of the first positioning plate and the second positioning plate.

7. The high-precision decorative paper for sheet material defect detection apparatus according to claim 5, characterized by: A rotating motor is fixed to the front surface of the support plate (701), and the output shaft of the rotating motor penetrates and extends into the inner cavity of the installation groove (702) and is fixed to the threaded rod (704).

Citation Information

Patent Citations

  • Decorative paper printing defect detection equipment

    CN221426670U