Special induction plug wire equipment for fuse box
By designing a dedicated fuse box insertion device, utilizing LED indicator lights and automated detection, the problems of low insertion efficiency and poor accuracy in fuse box production were solved, achieving efficient and accurate automated insertion, and reducing labor costs and defect rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-17
AI Technical Summary
In current fuse box production, the wiring operation relies on manual labor, which is inefficient and difficult to guarantee accuracy, leading to increased production quality and costs.
A dedicated fuse box insertion device was designed, comprising a material rack, an installation module platform, and a working module. It uses components such as LED indicator lights, switch pins, cylinders, and tension sensors to achieve automated insertion and ensure accuracy through detection of terminal positioning and tension detection.
It improves wiring efficiency, ensures wiring accuracy, reduces human error rate and production costs, and enhances product quality.
Smart Images
Figure CN224005845U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wiring device technology, specifically to a wiring induction device for fuse boxes. Background Technology
[0002] As is well known, in the current production process of fuse boxes, the wire insertion operation mainly relies on manual labor. This method has many problems, such as low insertion efficiency, difficulty in ensuring the accuracy of the insertion position, and easy occurrence of incorrect insertion into the hole. This not only affects the production quality of fuse boxes, but also increases production costs and production cycle. Therefore, there is a need for fuse box insertion equipment that can improve the efficiency and accuracy of wire insertion. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a dedicated induction wiring device for fuse boxes.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dedicated fuse box insertion device, comprising a material rack, an installation module platform, and a working module. The installation module platform is located on the front of the material rack and has a system positioning plate. The material rack has several material cylinders. The working module is installed on the installation module platform and has a slot. Several switch pins are located inside the slot. Several cylinders are symmetrically arranged on the working module. The working module has a tension sensor and an LED indicator. The material rack has a display, which is electrically connected to the working module and the system positioning plate.
[0007] To facilitate workers' understanding of the work steps, this utility model is improved by providing a work instruction board on the material rack, which is fixedly connected to the material rack.
[0008] To protect the system positioning board, this utility model is improved by providing a switch door on the mounting module frame, and the switch door is hinged to the mounting module frame.
[0009] To improve the strength of the material rack, this utility model is improved by making the material rack out of alloy steel.
[0010] (III) Beneficial Effects
[0011] Compared with the prior art, this utility model provides a dedicated fuse box induction wiring device, which has the following beneficial effects:
[0012] This fuse box-specific wire insertion guide device, with its LED indicator and automatic jump point function, enables workers to quickly and accurately insert wires, saving time and improving work efficiency.
[0013] The switch pin can detect whether the terminal is in place, and the tension sensor can detect whether the tension has reached the specified value, ensuring the accuracy and firmness of the wiring, thereby improving the final quality of the product.
[0014] Automated wiring processes reduce reliance on manual labor, decrease the error rate of manual operation, and thus reduce labor costs and product defect rates. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This utility model Figure 1 A schematic diagram of the structure of the module mounting platform;
[0017] Figure 3 This utility model Figure 1 A schematic diagram of the structure of the working module;
[0018] In the diagram: 1. Material rack; 2. Work instruction board; 3. Material cylinder; 4. System positioning board; 5. Installation module stand; 6. Working module; 7. Tank; 8. Switch pin; 9. Cylinder; 10. LED indicator; 11. Tension sensor; 12. Display; 13. Opening / closing door. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-3A fuse box-specific induction wiring device includes a material rack 1, an installation module platform 5, and a working module 6. The installation module platform 5 is located on the front of the material rack 1 and has a system positioning plate 4. The material rack 1 has several material cylinders 3. The working module 6 is installed on the installation module platform 5 and has a slot 7. The slot 7 contains several switch pins 8. The working module 6 has several cylinders 9 arranged symmetrically. The working module 6 has a tension sensor 11 and an LED indicator 10. The material rack 1 has a display 12, which is electrically connected to the working module 6 and the system positioning plate 4.
[0021] Working steps: The worker places the connector into the slot 7 of the working module 6. The switch pin 8 in the slot 7 can detect whether the terminal in the connector is in place. After the terminal is in place, the cylinder 9 is triggered to lock the connector. Then the program starts. After the program starts, the first indicator light in the LED indicator 10 will light up. The worker takes the wire from the material cylinder 3 on the material rack 1 and inserts the wire into the corresponding empty position. When the switch pin 8 detects the terminal, it pulls back. The tension sensor 11 can detect the tension value. When the set value is reached, it will automatically jump to the next position. Then the corresponding LED in the multiple LED indicator 10 will light up. The display 12 will also indicate the insertion position. When all the insertion actions of this station are completed, the system passes the inspection and the cylinder 9 will automatically unlock.
[0022] The pull-back action in this structure has a corresponding power device, which uses cylinder 9 as the power source. By controlling the inlet and outlet of the gas in cylinder 9, the piston is driven to move. The piston is then connected to the terminal fixture through the connector to realize the pull-back of the terminal. The specific details are not described here.
[0023] In this embodiment, the material rack 1 is provided with a work instruction board 2, which is fixedly connected to the material rack 1. By setting up the work instruction board 2, the work steps and work processes can be written on the work instruction board 2, making it easy for staff to clearly understand the operation process.
[0024] In this embodiment, the installation module stand 5 is provided with a switch door 13, which is hinged to the installation module stand 5. By setting the switch door 13, the system point plate 4 in the installation module stand 5 can be protected, and the installation module stand 5 can be prevented from being damaged by external factors.
[0025] The material rack 1 can be made of any material. In order to improve the strength of the material rack 1, in this embodiment, the material rack 1 is made of alloy steel.
[0026] The operating procedures in this structure are not described in detail here. The display 12 is electrically connected to the system point board 4. The specific electrical connection method is not described in detail here.
[0027] The dimensions and shapes of all components in this structure are not specifically limited here and need to be produced according to the actual situation. The control method of this utility model is controlled by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in this field. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and wiring layout will not be explained in detail here.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A special-purpose induction wiring device for fuse boxes, comprising a material rack (1), a mounting module rack (5) and a working module (6), characterized in that: The installation module rack (5) is arranged on the front of the material rack (1), the installation module rack (5) is provided with a system point plate (4), the material rack (1) is provided with a plurality of material barrels (3), the working module (6) is installed on the installation module rack (5), the working module (6) is provided with a groove (7), the groove (7) is provided with a plurality of switch pins (8), the working module (6) is provided with a plurality of air cylinders (9) and is symmetrically arranged, the working module (6) is provided with a tension sensor (11), the working module (6) is provided with an LED indicator light (10), the material rack (1) is provided with a display (12), and the display (12) is electrically connected with the working module (6) and the system point plate (4).
2. The fuse block dedicated lead induction device according to claim 1, characterized by: The material rack (1) is provided with a job instruction book board (2), and the job instruction book board (2) is fixedly connected with the material rack (1).
3. The fuse block dedicated lead induction device according to claim 2, characterized by: The installation module rack (5) is provided with a switch door (13), and the switch door (13) is hinged to the installation module rack (5).
4. The fuse block dedicated lead induction device of claim 3, wherein: The material rack (1) is made of alloy steel.