Welding rod production welding flux stirring device
The rotating support frame driven by the electric hydraulic telescopic rod cooperates with the guide component to realize the automatic unloading of the welding rod production welding material mixing device. This solves the problems of incomplete unloading and cumbersome process in traditional devices, improves production efficiency and safety, and reduces the labor intensity of workers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional welding electrode production welding material mixing devices tend to accumulate material during unloading, resulting in incomplete unloading, increased production costs, and impact on component ratio and quality stability. Furthermore, the unloading process is cumbersome, increases the labor intensity of workers, and poses health risks.
The rotating support frame is driven by an electric hydraulic telescopic rod and automatically unloads materials through a controller. The combination of the arc-shaped guide rail and the U-shaped guide component ensures smooth rotation and safety, and simplifies the unloading process.
It achieves automated unloading, reduces the labor intensity of workers, improves production efficiency, ensures the safety and smoothness of the unloading process, and extends the service life of the equipment.
Smart Images

Figure CN224009730U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to agitating unit, concretely is a kind of welding rod production solder agitating unit. BACKGROUND
[0002] In the production process of welding rod, the unloading link of solder agitating unit has important influence on production efficiency and product quality.The traditional welding rod production solder agitating unit, more adopts the unloading mode of setting unloading door below agitating structure.This mode exposes many drawbacks in practical application: on the one hand, due to the design limitation of agitating structure and unloading door, material is easy to accumulate in the bottom of agitating device, resulting in incomplete unloading, residual solder not only causes material waste, increases production cost, but also will affect the component proportion and quality stability of solder due to mixed into next batch of solder;on the other hand, worker needs to manually open and close unloading door when unloading, and auxiliary cleaning residual material, not only unloading process is complicated, greatly increases the labor intensity of worker, also seriously reduces production efficiency, difficult to meet the needs of large-scale industrial production.At the same time, worker also faces certain health risk in contacting material.
[0003] Therefore, a better welding rod production solder agitating unit is urgently needed on the market at present. CONTENT OF THE UTILITY MODEL
[0004] The technical problem to be solved by the utility model is to overcome the defects of the above-mentioned technology, and to provide a welding rod production solder agitating unit.
[0005] To solve the above technical problems, the technical scheme provided by the utility model is a welding rod production solder agitating unit: including core support frame; the lower part of the core support frame is provided with support frame body;
[0006] The front side of the core support frame is provided with U-shaped seat, and the two side wings of the U-shaped seat are rotatably provided with rotating support frame through the mode of hinged shaft;
[0007] The rear part of the support frame body is rotatably provided with electric hydraulic telescopic rod through hinged seat, and the top of the electric hydraulic telescopic rod and the middle part of the rear part of the rotating support frame are rotatably matched through hinged seat.
[0008] The rotating support frame is provided with agitating mechanism, and the front part of the agitating mechanism is provided with discharge pipe body.
[0009] As an improvement, the rear side of the rotating support frame is symmetrically provided with auxiliary support block on both sides.
[0010] As an improvement, the lower side of the auxiliary support block abuts against the rear upper part of the core support frame.
[0011] As an improvement, the rear part of the core support frame is provided with arc-shaped guide rail;
[0012] The rear part of the rotating support frame is provided with a U-shaped guide, the inside of the U-shaped guide buckling and slidingly fitting on the arc-shaped guide rail.
[0013] As an improvement, the arc center of the arc-shaped guide rail is located at the rotating connection between the U-shaped seat and the rotating support frame.
[0014] As an improvement, the core support frame is provided with a controller; the controller is electrically connected with the electric hydraulic telescopic rod, and the controller is electrically connected with the stirring mechanism.
[0015] As an improvement, the controller is connected with external power.
[0016] As an improvement, the projection of the core support frame in the top view direction presents a rectangle.
[0017] As an improvement, the projection of the rotating support frame in the top view direction presents a rectangle.
[0018] Compared with the prior art, the advantages of the utility model lie in that after the stirring is completed, only the controller needs to be operated, the controller sends instructions to the electric hydraulic telescopic rod, the electric hydraulic telescopic rod is elongated, the rotating support frame is driven to rotate, the discharge pipe body at the front part of the stirring mechanism is inclined downward, and automatic unloading is realized.
[0019] During the unloading process, the U-shaped guide slides on the arc-shaped guide rail, the stability of the rotating support frame is ensured, material spilling caused by unstable rotation is avoided, and the safety and smoothness of the unloading process are ensured.
[0020] The controller integrates the control functions of the stirring mechanism and the electric hydraulic telescopic rod, the operator can easily realize stirring and unloading operations through the controller, the operation interface is simple and easy to understand, the technical threshold of the operator is reduced, and the convenience and accuracy of the operation are improved.
[0021] The arc-shaped guide rail at the rear part of the core support frame cooperates with the U-shaped guide at the rear part of the rotating support frame, the U-shaped guide slides on the arc-shaped guide rail, not only accurate guidance is provided for the rotation of the rotating support frame, the stability and smoothness of the rotating process are ensured, but also part of the acting force is shared during the stirring and unloading processes, the structural strength and stability of the device are improved, and the service life of the device is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a three-dimensional structure diagram of the electrode production welding material stirring device Figure One .
[0023] Figure 2 is a three-dimensional structure diagram of the welding rod production solder stirring device Figure Two .
[0024] Figure 3 is a three-dimensional structure diagram of the welding rod production solder stirring device DETAILED DESCRIPTION
[0025] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The drawings illustrate embodiments of the present application. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the present application is more thorough and complete.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
[0027] It is to be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if a device described herein is oriented in an orientation that is opposite to the orientation shown in a figure, a spatially relative term that is used herein and / or depicted in a figure to describe the spatial relationship between various components or features in the device will be understood and interpreted to apply to the device in the opposite orientation in use or operation. The device in the opposite orientation is oriented opposite to that shown in the figures. Therefore, the explicit term "above" used in describing the spatial relationship between various components or features in a device can encompass both an orientation of the device above the other component or feature in use or operation and an orientation of the device below the other component or feature in use or operation. The device can also be oriented in other orientations (e.g., rotated 90 degrees or at other orientations) and the spatial description terms used herein interpreted accordingly.
[0028] It is to be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if a device described herein is oriented in an orientation that is opposite to the orientation shown in a figure, a spatially relative term that is used herein and / or depicted in a figure to describe the spatial relationship between various components or features in the device will be understood and interpreted to apply to the device in the opposite orientation in use or operation. The device in the opposite orientation is oriented opposite to that shown in the figures. Therefore, the explicit term "above" used in describing the spatial relationship between various components or features in a device can encompass both an orientation of the device above the other component or feature in use or operation and an orientation of the device below the other component or feature in use or operation. The device can also be oriented in other orientations (e.g., rotated 90 degrees or at other orientations) and the spatial description terms used herein interpreted accordingly.
[0029] When used herein, the singular forms of “a,” “an,” and “the” may also include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising,” “including,” or “having,” etc., specify the presence of the stated feature, whole, step, operation, component, part, or combination thereof, but do not preclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof.
[0030] Referring to the accompanying drawings, a welding electrode production solder mixing device includes a core support frame 1, which has a rectangular projection in a top view. A support frame 2 is located at the lower part of the core support frame 1. A U-shaped seat 3 is located on the front side of the core support frame 1. A rotating support frame 4 is rotatably connected between the two wings of the U-shaped seat 3 via a hinge shaft. The rotating support frame 4 has a rectangular projection in a top view. Auxiliary support blocks 5 are symmetrically arranged on both sides of the rear side of the rotating support frame 4, with the lower side of each auxiliary support block 5 abutting against the upper rear side of the core support frame 1. An electro-hydraulic telescopic rod 6 is rotatably connected to the rear of the support frame 2 via a hinge seat. The top of the electro-hydraulic telescopic rod 6 and the middle of the rear of the rotating support frame 4 are rotatably engaged via the hinge seat.
[0031] The rear of the core support frame 1 is provided with an arc-shaped guide rail 7, the center of which is located at the rotational connection between the U-shaped seat 3 and the rotating support frame 4; the rear of the rotating support frame 4 is provided with a U-shaped guide 8, the U-shaped guide 8 is fitted with the arc-shaped guide rail 7 and slides on the arc-shaped guide rail 7.
[0032] The rotating support frame 4 is provided with a stirring mechanism 9, and the front part of the stirring mechanism 9 is provided with a discharge pipe 10.
[0033] The core support frame 1 is equipped with a controller 11; the controller 11 is connected to external power, the controller 11 is electrically connected to the electric hydraulic telescopic rod 6, and the controller 11 is electrically connected to the stirring mechanism 9.
[0034] Placement of core support frame 1:
[0035] Choose a flat, solid surface and place the core support frame 1 on it. Since the top view of the core support frame 1 is rectangular, ensure that it is placed stably and that all four corners are in full contact with the ground.
[0036] At this time, the support frame 2 at the bottom of the core support frame 1 will come into contact with the ground. The support frame 2 plays the role of supporting the entire device. It is necessary to check whether the support frame 2 is stable and whether there is any shaking or tilting.
[0037] Stirring process:
[0038] Start preparation:
[0039] Confirm that each component of the device is securely installed, and that the U-shaped guide 8 is buckled on the lower part of the arc-shaped guide rail 7, and the lower side of the auxiliary support block 5 is against the upper part of the rear side of the core support frame 1, to ensure the stability and structural strength of the device during stirring.
[0040] Check that the controller 11 is normally connected to the external power supply, and that the electrical connection with the electric hydraulic telescopic rod 6 and the stirring mechanism 9 is normal.
[0041] Start stirring:
[0042] Operate the controller 11 to start the stirring mechanism 9. The controller 11 sends a start signal to the stirring mechanism 9, and the stirring mechanism 9 starts working to stir the solder placed in it.
[0043] During stirring, since the core support frame 1 is stably supported on the ground through the support frame body 2, and the rotating support frame 4 is matched with the core support frame 1 through the auxiliary support block 5 and the U-shaped guide 8, the device as a whole remains stable, effectively avoiding shaking or displacement during stirring, and ensuring the stirring effect.
[0044] Unloading process:
[0045] Stop stirring:
[0046] When the stirring is completed, operate the controller 11 to send a stop signal to the stirring mechanism 9. After receiving the signal, the stirring mechanism 9 stops rotating and stops stirring the solder.
[0047] Start unloading:
[0048] Operate the controller 11 to send an extension signal to the electric hydraulic telescopic rod 6. After receiving the signal, the electric hydraulic telescopic rod 6 starts to extend, and its top pushes the rotating support frame 4 to rotate around the hinge shaft of the U-shaped seat 3.
[0049] During rotation, the lower side of the auxiliary support block 5 gradually separates from the upper part of the rear side of the core support frame 1, and the U-shaped guide 8 slides upward on the arc-shaped guide rail 7, ensuring the stability and guidance of the rotation process.
[0050] With the rotation of the rotating support frame 4, the discharge pipe body 10 at the front of the stirring mechanism 9 gradually tilts downward, and the stirred solder can be smoothly unloaded through the discharge pipe body 10.
[0051] Unloading completion and resetting:
[0052] When the discharging is completed, the operation controller 11 sends a retraction signal to the electric hydraulic telescopic rod 6. The electric hydraulic telescopic rod 6 starts to retract, and pulls the rotating support frame 4 to rotate reversely around the hinge shaft of the U-shaped seat 3.
[0053] The lower side of the auxiliary support block 5 again abuts against the rear upper portion of the core support frame 1, and the U-shaped guide 8 returns to the lower portion of the arc-shaped guide rail 7, so that the device returns to the initial state and is ready for the next stirring work.
[0054] After the stirring is completed, the operation controller 11 sends an instruction to the electric hydraulic telescopic rod 6, the electric hydraulic telescopic rod 6 is elongated, the rotating support frame 4 is rotated, the discharge pipe body 10 at the front of the stirring mechanism 9 is inclined downward, and automatic discharging is realized. This mode greatly simplifies the discharging process, reduces the labor intensity of workers, and improves the production efficiency.
[0055] During the discharging process, the U-shaped guide 8 slides on the arc-shaped guide rail 7, so as to ensure the stability of the rotation of the rotating support frame 4, avoid material spilling due to unstable rotation, and ensure the safety and smoothness of the discharging process.
[0056] The controller 11 integrates the control functions of the stirring mechanism 9 and the electric hydraulic telescopic rod 6, and the operator can easily realize stirring and discharging operations through the controller 11. The operation interface is simple and easy to understand, the technical threshold of the operator is reduced, and the convenience and accuracy of the operation are improved.
[0057] The arc-shaped guide rail 7 at the rear portion of the core support frame 1 cooperates with the U-shaped guide 8 at the rear portion of the rotating support frame 4, the U-shaped guide 8 slides on the arc-shaped guide rail 7, not only provides accurate guidance for the rotation of the rotating support frame 4, ensures the stability and smoothness of the rotation process, but also shares part of the acting force during the stirring and discharging processes, improves the structural strength and stability of the device, and prolongs the service life of the device.
[0058] The above describes the utility model and its implementation mode, which is not limited, and the drawings only show one of the implementation modes of the utility model, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired thereby, without departing from the creative purpose of the utility model, similar structural modes and embodiments are not creatively designed, which should belong to the protection scope of the utility model.
Claims
1. A welding electrode production solder mixing device, characterized in that: It includes a core support frame (1); the lower part of the core support frame (1) is provided with a support frame (2); The core support frame (1) is provided with a U-shaped seat (3) on the front side, and a rotating support frame (4) is provided between the two wings of the U-shaped seat (3) by means of a hinge shaft; The rear part of the support frame (2) is provided with an electric hydraulic telescopic rod (6) through a hinge seat. The top of the electric hydraulic telescopic rod (6) and the middle part of the rear part of the rotating support frame (4) are rotatably connected through the hinge seat. The rotating support frame (4) is provided with a stirring mechanism (9), and the front part of the stirring mechanism (9) is provided with a discharge pipe (10).
2. The electrode production flux mixing device according to claim 1, characterized in that: The rotating support frame (4) is provided with auxiliary support blocks (5) symmetrically on both sides of its rear side.
3. The electrode production flux mixing device according to claim 2, characterized in that: The lower side of the auxiliary support block (5) abuts against the upper rear side of the core support frame (1).
4. The electrode production welding material mixing device according to claim 1, characterized in that: The rear of the core support frame (1) is provided with an arc-shaped guide rail (7); The rear of the rotating support frame (4) is provided with a U-shaped guide (8), the inside of which is engaged with the arc-shaped guide rail (7) and slides on the arc-shaped guide rail (7).
5. The electrode production flux mixing device according to claim 4, characterized in that: The arc center of the arc-shaped guide rail (7) is located at the rotational connection between the U-shaped seat (3) and the rotating support frame (4).
6. The electrode production flux mixing device according to claim 1, characterized in that: The core support frame (1) is equipped with a controller (11); the controller (11) is electrically connected to the electric hydraulic telescopic rod (6), and the controller (11) is electrically connected to the stirring mechanism (9).
7. The electrode production flux mixing device according to claim 6, characterized in that: The controller (11) is connected to external power.
8. The electrode production flux mixing device according to claim 1, characterized in that: The projection of the core support frame (1) in the top view is rectangular.
9. A welding electrode production flux mixing device according to claim 8, characterized in that: The projection of the rotating support frame (4) in the top view is rectangular.