Crushing device for chili sauce production
By using a multi-stage crushing device, combined with crushing blades and grinding rollers, the problem of inconsistent particle size in chili sauce production has been solved, achieving efficient and uniform chili sauce production and improving product quality.
Patent Information
- Application Number
- CN202520668305.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-03-20
- Estimated Expiration
- 2035-04-10
AI Technical Summary
In current chili sauce production, the crushing equipment is simply designed, resulting in chili particles of varying sizes, which affects the taste and quality, and is also inefficient.
It adopts a multi-stage crushing method, combining crushing blades and crushing rollers. Multiple crushing blades and crushing rollers are driven by a motor to carry out multi-stage crushing, and the chili particles are crushed evenly through the coordinated work of the screen plate and the vibration spring.
It improves the crushing efficiency in chili sauce production, ensures uniform chili particle size, and enhances product taste and quality.
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Figure CN224009955U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chili sauce production equipment technical field especially relates to a kind of grinding device for chili sauce production. BACKGROUND
[0002] Under the fast-paced life mode of modern society, food industry is like a high-speed train, and develops rapidly. Among them, chili sauce is a condiment favored by consumers, and it has won a large number of fans in the world with its unique flavor, and the market demand shows a sustained upward trend. In the whole production process of chili sauce, the grinding process is the core link, and its importance is self-evident, which directly affects the quality and production efficiency of the product.
[0003] At present, the grinding device used by most chili sauce production enterprises is designed simply, and only single blade or roller is equipped for crushing operation, so that chili cannot be fully and effectively treated in the grinding process, which leads to low grinding efficiency, and some raw materials may stay in the device for too long, while others cannot be crushed enough, resulting in different sizes of chili particles in the finished product, which seriously affects the taste and quality of chili sauce. UTILITY MODEL CONTENT
[0004] In view of the fact that only single blade or roller is equipped for crushing operation, chili cannot be fully and effectively treated in the grinding process, which leads to low grinding efficiency, and some raw materials may stay in the device for too long, while others cannot be crushed enough, resulting in different sizes of chili particles in the finished product, which seriously affects the taste and quality of chili sauce, the utility model provides a grinding device for chili sauce production, which has the advantages of high efficiency and high grinding efficiency, and solves the problems mentioned in the background art.
[0005] The utility model provides the following technical scheme: a kind of grinding device for chili sauce production, including grinding cylinder, the upper end of the grinding cylinder is equipped with motor, motor output end penetrates grinding cylinder and is connected with driving shaft, the surface of the driving shaft is fixedly installed with multiple broken blades, the inner wall upper end of the grinding cylinder is fixedly installed with discharging disc, the inner wall one side upper end of the grinding cylinder is equipped with sieve plate, sieve plate other end and the inner wall of the grinding cylinder are reserved with gap, the surface of sieve plate is equipped with multiple sieve holes, the side portion of the grinding cylinder is equipped with motor No. 2, the output end of motor No. 2 penetrates the side portion of grinding cylinder and is connected with grinding roller, the inner wall one side of the grinding cylinder is fixedly installed with fixed seat, the inner side surface of the fixed seat is evenly equipped with multiple tooth slots, the fitting place of grinding roller and tooth slot is located sieve plate one side below.
[0006] The bottom of the driving shaft is rotatably connected to the upper end of the discharging disc, and a plurality of discharging holes are formed in the surface of the discharging disc, and the bottoms of the discharging holes correspond to the upper end of one side of the screening plate.
[0007] The preliminary crushed chili particles can orderly fall on the screening plate through the discharging holes in the surface of the discharging disc, and subsequent further crushing treatment is facilitated.
[0008] Preferably, the surface of the crushing roller is provided with a plurality of grooves, and the shape of the crushing roller is a cross eccentric wheel shape, and the surface groove of the crushing roller is engaged with the surface tooth groove of the fixed seat once every quarter of a circumference rotation of the crushing roller around the axis thereof.
[0009] The crushing effect on the chili particles is enhanced through the engagement of the crushing roller with the tooth groove of the fixed seat during rotation of the crushing roller.
[0010] Preferably, one side of the screening plate is fixedly provided with a connecting rod, and the two ends of the connecting rod are rotatably connected to the inner wall of the crushing cylinder, and the upper end of the crushing roller lifts one side of the screening plate once every quarter of a circumference rotation of the crushing roller around the axis thereof.
[0011] The screening plate can be lifted under the action of the crushing roller through the arrangement of the connecting rod, and then vibration is generated in cooperation with the vibration spring, so that uniform screening and crushing of the chili particles are promoted.
[0012] Preferably, an L-shaped fixed plate is fixedly installed in the middle of the inner wall of the crushing cylinder, the L-shaped fixed plate is arranged below the screening plate, and a plurality of vibration springs are fixedly installed on the upper end of the L-shaped fixed plate.
[0013] The vibration spring provides elastic force to make the screening plate vibrate after being lifted, so that the chili particles can uniformly receive crushing treatment.
[0014] Preferably, the upper end of the vibration spring is fixedly installed on one side of the bottom of the screening plate, the bottom of the crushing cylinder is fixedly provided with a discharging pipe, and the inner side of the discharging pipe is provided with a valve.
[0015] The discharging speed and discharging amount of the crushed chili can be flexibly controlled through the arrangement of the valve, so that different production requirements can be met.
[0016] The utility model has the following effects:
[0017] 1、By setting a motor driven crushing blade and a motor driven crushing roller, multi-stage crushing of chili is realized, the primary treatment is realized by the high-speed cutting of the crushing blade after the chili raw materials are directly received by the high-speed cutting of the crushing blade after the chili raw materials are put into the top of the device, and the crushing roller is rotated by the second motor, when the crushing roller rotates around its own axis by one quarter of the circumference, the surface groove will be engaged with the surface tooth groove of the fixed seat, during the engagement, strong extrusion force and friction force are generated between the crushing roller and the fixed seat, and the chili particles falling in the gap of the screening plate are crushed again, the device adopts a multi-stage crushing mode, compared with the traditional single blade or roller crushing mode, the crushing efficiency of the chili is greatly improved.
[0018] 2、By the cooperation of the screening plate and the vibration spring, the uniformity of the chili crushing is effectively ensured, in the rotating process of the crushing roller, every time the crushing roller rotates around its own axis by one quarter of the circumference, the upper end of the crushing roller will lift one side of the screening plate, since the screening plate is rotationally connected to the inner wall of the crushing cylinder through the connecting rod and the vibration spring is installed below, when the screening plate is lifted, the screening plate will vibrate under the action of the vibration spring, the vibration promotes the chili particles on the screening plate to constantly roll and move, avoids the accumulation of the particles, so that all the chili particles can be more uniformly treated by the crushing roller, effectively prevents the over-crushing of part of the raw materials and the insufficient crushing of part of the raw materials, ensures that the chili particle size in the final chili sauce product is uniform, and improves the taste and quality of the product. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a front view structure schematic view of the utility model;
[0020] Figure 2 It is a whole section structure schematic view of the utility model;
[0021] Figure 3 It is a structure schematic view of the lower part inside the crushing cylinder of the utility model;
[0022] Figure 4 It is a structure schematic view of the utility model Figure 3 It is an enlarged structure schematic view of A in the utility model;
[0023] Figure 5 It is a structure schematic view of the inside of the crushing cylinder of the utility model.
[0024] In the drawing: 1, crushing cylinder; 2, first motor; 3, drive shaft; 4, crushing blade; 5, discharging disc; 6, discharging hole; 7, screening plate; 8, screen hole; 9, second motor; 10, crushing roller; 11, fixed seat; 12, tooth groove; 13, connecting rod; 14, L-shaped fixed plate; 15, vibration spring; 16, discharging pipe. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0026] Please refer to Figures 1-5 A crushing device for chili sauce production, including crushing cylinder 1, the upper end of crushing cylinder 1 is installed with motor 2, the output end of motor 2 is connected with driving shaft 3 and is penetrated through crushing cylinder 1, the surface of driving shaft 3 is fixedly installed with multiple crushing blades 4, the crushing blades 4 driven by motor 2 and the crushing roller 10 driven by motor 9 are set, multi-stage crushing of chili is realized, the driving shaft 3 and the crushing blades 4 are driven by motor 2 to rotate at high speed, after chili raw materials are put into the device from the top, directly receive the high-speed cutting of crushing blades 4, realize preliminary processing, the inner wall upper end of crushing cylinder 1 is fixedly installed with discharge disc 5, the inner wall one side upper end of crushing cylinder 1 is equipped with sieve plate 7, the other end of sieve plate 7 and the inner wall of crushing cylinder 1 are reserved with clearance, multiple sieve holes 8 are set on the surface of sieve plate 7;
[0027] The side of crushing cylinder 1 is installed with motor 9, the output end of motor 9 is connected with crushing roller 10 and is penetrated through the side of crushing cylinder 1, the inner wall one side of crushing cylinder 1 is fixedly installed with fixed seat 11, multiple tooth grooves 12 are evenly set on the inner side surface of fixed seat 11, the fitting place of crushing roller 10 and tooth groove 12 is located below one side of sieve plate 7, motor 9 drives crushing roller 10 to rotate, when crushing roller 10 rotates around its own axis by one fourth of the circumference, the surface groove will fit with tooth groove 12 on the surface of fixed seat 11 once, during the fitting process, strong extrusion force and friction force are generated between crushing roller 10 and fixed seat 11, chili particles falling in the clearance of sieve plate 7 are crushed again, the device adopts multi-stage crushing mode, compared with the crushing mode of traditional single blade or roller, the crushing efficiency of chili is greatly improved.
[0028] Please refer to Figures 2-4The bottom of the driving shaft 3 is rotatably connected to the upper end of the discharging disc 5, the surface of the discharging disc 5 is provided with a plurality of discharging holes 6, the bottom of the discharging hole 6 corresponds to the upper end of one side of the screening plate 7, the chili particles preliminarily crushed by the crushing blades 4 fall into the discharging disc 5, the discharging hole 6 can accurately guide these particles to orderly slide onto the screening plate 7, the surface of the crushing roller 10 is provided with a plurality of grooves and the shape of the crushing roller 10 is a cross eccentric wheel shape, the surface groove of the crushing roller 10 is engaged with the surface tooth groove 12 of the fixed seat 11 once every quarter of a circumference rotation of the crushing roller 10 around its own axis, the groove of the crushing roller 10 is engaged with the tooth groove 12 of the fixed seat 11 in every quarter of a circumference rotation, at this time, strong extrusion force and friction force are generated between them, which can efficiently crush the chili particles located therebetween, greatly improving the crushing intensity and effect;
[0029] One side of the screening plate 7 is fixedly provided with a connecting rod 13, the two ends of the connecting rod 13 are rotatably connected to the inner wall of the crushing cylinder 1, the upper end of the crushing roller 10 will lift one side of the screening plate 7 once every quarter of a circumference rotation of the crushing roller 10 around its own axis, when the screening plate 7 is lifted, it will vibrate under the action of the vibration spring 15, this vibration promotes the chili particles on the screening plate 7 to constantly roll and move, avoiding particle accumulation, so that all chili particles can more evenly receive the treatment of the crushing roller 10, effectively preventing the situation that part of the raw materials are excessively crushed and part of the raw materials are insufficiently crushed, ensuring that the chili particle size in the final chili sauce product is uniform, and improving the product taste and quality;
[0030] The inner wall of the crushing cylinder 1 is fixedly provided with an L-shaped fixed plate 14, the L-shaped fixed plate 14 is arranged below the screening plate 7, the upper end of the L-shaped fixed plate 14 is uniformly fixedly provided with a plurality of vibration springs 15, the upper end of the vibration spring 15 is fixedly provided on one side of the bottom of the screening plate 7, when the crushing roller 10 rotates to lift one side of the screening plate 7, the vibration spring 15 is stretched at this time, when the crushing roller 10 rotates away, the screening plate 7 loses external force, the vibration spring 15 rebounds by its own elastic potential, driving the screening plate 7 to vibrate, through the cooperative work of the screening plate 7 and the vibration spring 15, the uniformity of chili crushing is effectively ensured, the bottom of the crushing cylinder 1 is fixedly provided with a discharging pipe 16, the inner side of the discharging pipe 16 is provided with a valve.
[0031] Working principle: when in use, first, the chili raw materials to be crushed are put into the top of the crushing cylinder 1, at this time, the first motor 2 is started, the first motor 2 drives the driving shaft 3 to rotate at high speed, the plurality of crushing blades 4 fixed on the surface of the driving shaft 3 rotate at high speed, under the action of centrifugal force and shear force generated by high-speed rotation, the chili raw materials are quickly cut and preliminarily crushed into smaller particles, the preliminarily crushed chili particles fall downward through the plurality of discharging holes 6 provided on the surface of the discharging disc 5;
[0032] Then, the second motor 9 is started, and the second motor 9 drives the crushing roller 10 to start rotating. When the crushing roller 10 rotates around its own axis by one quarter of a circumference, the surface groove of the crushing roller 10 will engage with the evenly arranged tooth grooves 12 on the surface of the fixed seat 11. In the engagement process, strong extrusion force and friction force will be generated between the crushing roller 10 and the tooth grooves 12 on the surface of the fixed seat 11, so as to perform secondary crushing on the chili particles at the bottom end of the reserved gap of the sieve plate 7. Meanwhile, the upper end of the crushing roller 10 will lift one side of the sieve plate 7 when it rotates by one quarter of a circumference. After the sieve plate 7 is lifted, the sieve plate 7 will vibrate under the elastic force of the vibration spring 15.
[0033] The vibration of the sieve plate 7 makes the chili particles on the plate roll and move constantly, so as to ensure that all the particles can uniformly receive further processing of the crushing roller 10. Meanwhile, a plurality of sieve holes 8 are arranged on the surface of the sieve plate 7. The chili particles that are sufficiently crushed and meet the particle size requirements will fall through the sieve holes 8, while the larger particles will continue to stay on the sieve plate 7 and slide to the connection between the crushing roller 10 and the tooth grooves 12 for next crushing processing. Through repeated crushing and screening, the chili particles that meet the particle size requirements will constantly fall from the sieve plate 7, and finally be discharged through the discharge pipe 16 fixedly installed at the bottom of the crushing cylinder 1.
Claims
1. A crushing device for chili sauce production, comprising a crushing cylinder (1), characterized in that: A No. 1 motor (2) is installed at the upper end of the crushing cylinder (1). The output end of the No. 1 motor (2) passes through the crushing cylinder (1) and is connected to a drive shaft (3). Multiple crushing blades (4) are fixedly installed on the surface of the drive shaft (3). A feeding plate (5) is fixedly installed on the upper end of the inner wall of the crushing cylinder (1). A screen plate (7) is provided on the upper end of one side of the inner wall of the crushing cylinder (1). A gap is reserved between the other end of the screen plate (7) and the inner wall of the crushing cylinder (1). 7) has multiple sieve holes (8) on its surface. A second motor (9) is installed on the side of the crushing cylinder (1). The output end of the second motor (9) passes through the side of the crushing cylinder (1) and is connected to a crushing roller (10). A fixed seat (11) is fixedly installed on one side of the inner wall of the crushing cylinder (1). Multiple toothed grooves (12) are evenly opened on the inner surface of the fixed seat (11). The mating point of the crushing roller (10) and the toothed grooves (12) is located below one side of the sieve plate (7).
2. The crushing device for chili sauce production according to claim 1, characterized in that: The bottom of the drive shaft (3) is rotatably connected to the upper end of the feed plate (5). The surface of the feed plate (5) is provided with a plurality of material leakage holes (6). The bottom of the material leakage holes (6) corresponds to the upper end of one side of the screen plate (7).
3. The crushing device for chili sauce production according to claim 1, characterized in that: The surface of the crushing roller (10) is provided with multiple grooves and the shape of the crushing roller (10) is a cross-shaped eccentric wheel. When the crushing roller (10) rotates around its own axis for a quarter circumference, its surface grooves engage with the toothed grooves (12) on the surface of the fixed seat (11) once.
4. The crushing device for chili sauce production according to claim 1, characterized in that: A connecting rod (13) is fixedly installed on one side of the screen plate (7). The two ends of the connecting rod (13) are rotatably connected to the inner wall of the crushing cylinder (1). When the crushing roller (10) rotates around its own axis for a quarter circumference, its upper end lifts one side of the screen plate (7) once.
5. The crushing device for chili sauce production according to claim 1, characterized in that: An L-shaped fixing plate (14) is fixedly installed in the middle of the inner wall of the crushing cylinder (1). The L-shaped fixing plate (14) is located below the screen plate (7). Multiple vibration springs (15) are evenly fixedly installed on the upper end of the L-shaped fixing plate (14).
6. The crushing device for chili sauce production according to claim 5, characterized in that: The upper end of the vibration spring (15) is fixedly installed on the bottom side of the screen plate (7), and the bottom of the crushing cylinder (1) is fixedly installed with a discharge pipe (16), and a valve is provided inside the discharge pipe (16).